Inner tube extruder for butyl inner tube production
By designing the cutting knife and rotating rod structure in the butyl inner tube extruder, the problem of inconvenient feeding of block butyl rubber raw materials is solved, and efficient processing of the butyl inner tube is achieved.
Patent Information
- Application Number
- CN202422128221.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The existing butyl inner tube extruder is not suitable for processing block butyl rubber raw materials, resulting in inconvenient feeding and affecting processing efficiency.
An inner tube extruder for production of butyl inner tubes is designed, using a cutting knife and a rotating rod structure, which can cut and feed block butyl rubber raw materials for easy processing.
The block butyl rubber raw material is chopped by the rotation of the cutting knife, which facilitates feeding and processing and improves the processing efficiency of the butyl inner tube.
Smart Images

Figure CN223045127U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of extruders, in particular to an inner tube extruder for producing butyl inner tubes. Background Art
[0002] Butyl inner tube is a tire inner tube made of butyl rubber material. Butyl rubber has good air tightness, heat resistance, aging resistance and damping properties. Butyl inner tube production refers to the process of manufacturing butyl inner tube finished products through a series of processing techniques and processes for butyl rubber and other raw materials. The butyl inner tube production process usually includes the preparation and mixing of raw materials, plasticizing and mixing of rubber, extrusion molding, vulcanization treatment, trimming and inspection.
[0003] Butyl inner tube extruder is a kind of mechanical equipment specially used to process butyl rubber material into the shape of butyl inner tube. Butyl inner tube extruder usually consists of drive device, feeding system, screw, barrel, heating and cooling system, mold and other parts. The fully plasticized rubber is extruded through a mold of a specific shape to form the preliminary shape of the butyl inner tube, preparing for subsequent processing steps.
[0004] However, when the existing extruder is used, it is not conducive to chopping the block-shaped butyl rubber raw material. When the block-shaped butyl rubber raw material is placed in the extruder, it will affect the feeding of the block-shaped butyl rubber raw material. It is not convenient to process the block-shaped butyl rubber raw material, which is not conducive to the use of the extruder and will affect the processing of the butyl inner tube.
[0005] Therefore, we propose an inner tube extruder for producing butyl inner tubes. Utility Model Content
[0006] The utility model aims to provide an inner tube extruder for producing butyl inner tubes, so as to solve the problems raised in the above-mentioned background technology.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] A tube extruder for producing butyl inner tubes comprises a butyl inner tube extruder body, wherein the butyl inner tube extruder body comprises a discharge port located at one end of the top thereof, a feed port is provided at one end of the upper side of the top of the butyl inner tube extruder body away from the discharge port, a feed hopper is installed at the top of the butyl inner tube extruder body outside the feed port, a connected feed frame is fixed on the upper surface of the feed hopper, a movable baffle is installed in the bottom of the feed frame in a horizontal sliding direction, rotating rods are installed between both sides of the middle of the inner surface of both ends of the feed frame for common rotation, a plurality of cutting knives are installed at intervals in the horizontal direction on the outer side of the outer ring surface of the rotating rod, and the adjacent cutting knives on the rotating rods on both sides are in a staggered state.
[0009] As a further solution of the utility model: a retaining hole is provided at the bottom of one end of the feeding frame corresponding to the movable baffle. Sealing gaskets are fixed on the inner surfaces of the top and bottom of the feeding frame located in the retaining hole, and the opposite surfaces of the sealing gaskets are in a state of being matched and fitted with the corresponding positions on the movable baffle. A matching cover is provided on the top of the feeding frame, and a handle is fixed in the middle of the upper surface of the cover.
[0010] By adopting the above technical solution: the setting of the sealing gasket helps to limit and seal between the retaining hole on the feeding frame and the movable baffle.
[0011] As a further solution of the utility model: a hydraulic cylinder is installed at the middle of the bottom of the surface of the feeding frame away from the retaining hole corresponding to the movable baffle. The hydraulic cylinder is in a horizontal state, and the output rod of the hydraulic cylinder faces the feeding frame.
[0012] By adopting the above technical solution: the setting of the feeding frame can fix and limit the hydraulic cylinder, which is convenient for the stable use of the hydraulic cylinder.
[0013] As a further solution of the utility model: the output rod of the hydraulic cylinder penetrates through the inner surface and the outer surface of the corresponding position on the feeding frame, and one end of the output rod of the hydraulic cylinder close to the movable baffle is fixedly connected to the middle of the opposite surface of the movable baffle.
[0014] By adopting the above technical solution: the setting of the hydraulic cylinder helps to drive the movable baffle to move, which is convenient for the use of the movable baffle.
[0015] As a further solution of the utility model: limiting rods are fixed on both sides of the surface of the movable baffle close to the hydraulic cylinder. The limiting rods are all in a horizontal state, and limiting holes are provided on both sides of the bottom of the feeding frame close to the hydraulic cylinder corresponding to the limiting rods.
[0016] By adopting the above technical solution: the setting of the limiting holes and the limiting rods helps to limit between the feeding frame and the movable baffle.
[0017] As a further solution of the utility model: the rotating rods are all in a horizontal state. Both ends of the rotating rods penetrate through the inner surface and the outer surface of the corresponding position on the feeding frame, and both ends of the outer ring surface of the rotating rods are rotatably connected to the corresponding positions on the feeding frame through bearings.
[0018] By adopting the above technical solution: the setting of the feeding frame helps to rotate and limit the rotating rods.
[0019] As a further solution of the utility model: belt pulleys are fixed at the ends of the rotating rods away from the hydraulic cylinder, a transmission belt is sleeved and installed jointly between the outer sides of the belt pulleys, and support legs are fixed at the four corners of the lower surface of the butyl inner tube extruder main body.
[0020] By adopting the above technical solution: the provision of a transmission belt is helpful for transmission between pulleys.
[0021] As a further solution of the utility model: a rotating motor is installed on a side of the feed frame close to the middle of one end surface of the hydraulic cylinder corresponding to the rotating rod, and the output shaft of the rotating motor faces the rotating rod and is fixedly connected to the opposite end on the corresponding rotating rod.
[0022] By adopting the above technical solution: the setting of the feed frame can fix and limit the rotating motor.
[0023] Compared with the prior art, the beneficial effects of the utility model are:
[0024] In the utility model, the cutting knife can cut the block-shaped butyl rubber raw material when rotating, which is helpful to chop the block-shaped butyl rubber raw material when in use. When the block-shaped butyl rubber raw material is placed in the main body of the butyl inner tube extruder, it is convenient to feed the block-shaped butyl rubber raw material, and the block-shaped butyl rubber raw material can be conveniently processed, which is helpful to use the main body of the butyl inner tube extruder and is beneficial to the processing of the butyl inner tube.
[0025] 2. In the utility model, the output shaft of the rotating motor can drive the rotating rod to rotate. When the rotating rod rotates, it can drive the rotating rod on the other side to rotate through the pulley and the transmission belt. When the rotating rod rotates, it can drive the cutting knife to rotate. The feed frame can limit the cutting knife through the rotating rod, which helps to stably rotate the cutting knife. The output rod of the hydraulic cylinder can drive the movable baffle to move. The feed frame can limit the movable baffle through the limiting hole and the limiting rod, which helps to stably move the movable baffle. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural schematic diagram of the utility model;
[0027] Figure 2 This is a schematic diagram of the limit rod structure of the utility model;
[0028] Figure 3 This is a schematic diagram of the sealing gasket structure of the utility model;
[0029] Figure 4 This is a schematic diagram of the feed frame structure of the utility model;
[0030] Figure 5 It is a schematic diagram of the rotating rod structure of the utility model;
[0031] Figure 6 This is a schematic diagram of the structure of the movable baffle of the utility model.
[0032] In the figure: 1. Butyl inner tube extruder body; 2. Support legs; 3. Feed hopper; 4. Feed frame; 5. Cover; 6. Handle; 7. Rotating motor; 8. Rotating rod; 9. Cutting knife; 10. Pulley; 11. Transmission belt; 12. Hydraulic cylinder; 13. Moving baffle; 14. Retention hole; 15. Sealing pad; 16. Limit rod; 17. Limit hole. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0034] See also Figures 1 to 6 In the embodiment of the utility model, an inner tube extruder for producing butyl inner tubes includes a butyl inner tube extruder body 1, the butyl inner tube extruder body 1 includes a discharge port located at one end of the top thereof, a feed port is provided at one end of the top upper side of the butyl inner tube extruder body 1 away from the discharge port, a feed hopper 3 is installed at the top of the butyl inner tube extruder body 1 outside the feed port, a feed frame 4 is fixed on the upper surface of the feed hopper 3, a movable baffle 13 is installed at the bottom of the feed frame 4 in a horizontal sliding direction, and a rotating rod 8 is installed between the two sides of the middle of the inner surface of both ends of the feed frame 4 to rotate together. A plurality of cutting knives 9 are installed at intervals along the horizontal direction on the outer side of the outer ring surface of the rotating rod 8, and the adjacent cutting knives 9 on the rotating rods 8 on both sides are in a staggered state. The cutting knives 9 can cut the block butyl rubber raw material when rotating, which is helpful to chop the block butyl rubber raw material when used. When the block butyl rubber raw material is placed in the butyl inner tube extruder body 1, it is convenient to feed the block butyl rubber raw material, and the block butyl rubber raw material can be conveniently processed, which is helpful to use the butyl inner tube extruder body 1 and is beneficial to the processing of butyl inner tubes.
[0035] Among them, a retaining hole 14 is provided at the bottom of one end of the feed frame 4 corresponding to the movable baffle 13. Sealing gaskets 15 are fixedly arranged on the inner surfaces of the top and bottom of the feed frame 4 located inside the retaining hole 14 and are in a state of being matched and fitted. The opposite surfaces of the sealing gaskets 15 are in a state of being matched and fitted with the corresponding positions on the movable baffle 13. A matching cover 5 is provided on the top of the feed frame 4, and a handle 6 is fixedly arranged in the middle of the upper surface of the cover 5. The sealing gasket 15 helps to limit and seal between the retaining hole 14 on the feed frame 4 and the movable baffle 13. In the middle of the bottom of the surface of the end of the feed frame 4 away from the retaining hole 14, a hydraulic cylinder 12 is installed corresponding to the movable baffle 13. The hydraulic cylinder 12 is in a horizontal state, and the output rod of the hydraulic cylinder 12 faces the feed frame 4. The feed frame 4 can fix and limit the hydraulic cylinder 12, facilitating the stable use of the hydraulic cylinder 12.
[0036] The output rod of the hydraulic cylinder 12 penetrates through the inner surface and the outer surface of the corresponding position on the feed frame 4. One end of the output rod of the hydraulic cylinder 12 close to the movable baffle 13 is fixedly connected to the middle of the opposite surface of the movable baffle 13. The hydraulic cylinder 12 helps to drive the movable baffle 13 to move, facilitating the use of the movable baffle 13. On both sides of the surface of one end of the movable baffle 13 close to the hydraulic cylinder 12, limiting rods 16 are fixedly arranged. The limiting rods 16 are all in a horizontal state. On both sides of the bottom of the end of the feed frame 4 close to the hydraulic cylinder 12, corresponding limiting holes 17 are provided for the limiting rods 16. The limiting holes 17 and the limiting rods 16 help to limit between the feed frame 4 and the movable baffle 13.
[0037] The rotating rods 8 are all in a horizontal state. Both ends of the rotating rods 8 penetrate through the inner surface and the outer surface of the corresponding positions on the feed frame 4. Both ends of the outer circumferential surface of the rotating rods 8 are rotatably connected to the corresponding positions on the feed frame 4 through bearings. The feed frame 4 helps to rotate and limit the rotating rods 8. At both ends of the rotating rods 8 away from the hydraulic cylinder 12, pulley wheels 10 are fixedly arranged. A transmission belt 11 is jointly sleeved and installed between the outer sides of the pulley wheels 10. Support legs 2 are fixedly arranged at the four corners of the lower surface of the butyl inner tube extruder main body 1. The transmission belt 11 helps to transmit between the pulley wheels 10. On one side of the middle of the surface of the end of the feed frame 4 close to the hydraulic cylinder 12, a rotating motor 7 is installed corresponding to the rotating rod 8. The output shaft of the rotating motor 7 faces the rotating rod 8 and is fixedly connected to the opposite end of the corresponding rotating rod 8. The feed frame 4 can fix and limit the rotating motor 7.
[0038] The working principle of the utility model is: during use, the support leg 2 is stably placed at the position where it needs to be used, which is convenient for stable use of the support leg 2, the support leg 2 can support and limit the butyl inner tube extruder body 1 and the various components assembled on the butyl inner tube extruder body 1, which is helpful for stable use of the butyl inner tube extruder body 1 and the various components assembled on the butyl inner tube extruder body 1, the butyl inner tube extruder body 1 can support and limit the feed hopper 3, which is convenient for stable use of the feed hopper 3, the feed hopper 3 can support and limit the feed frame 4 and the various components assembled on the feed frame 4, which is helpful for stable use of the feed frame 4 and the various components assembled on the feed frame 4.
[0039] The baffle cover 5 is removed by the handle 6 so that the baffle cover 5 cancels the shielding and protection on the top of the feed frame 4, and the butyl rubber raw material is further placed in the feed frame 4, and the rotating motor 7 on the feed frame 4 is turned on. The feed frame 4 can fix and limit the rotating motor 7, which is convenient for the stable use of the rotating motor 7. When the rotating motor 7 is turned on, the output shaft of the rotating motor 7 can drive the rotating rod 8 to rotate. When the rotating rod 8 rotates, it can drive the rotating rod 8 on the other side to rotate through the pulley 10 and the transmission belt 11. When the rotating rod 8 rotates, it can drive the cutting knife 9 to rotate. The feed frame 4 can limit the cutting knife 9 through the rotating rod 8, which helps to stably rotate the cutting knife 9. When the cutting knife 9 rotates, it can cut the block of butyl rubber raw material, so that the block of butyl rubber raw material is cut into multiple small pieces, and the small butyl rubber raw material will fall through the cutting knife 9 to the upper side of the bottom moving baffle 13 in the feed frame 4.
[0040] When it is necessary to place the butyl rubber raw material on the upper side of the movable baffle 13 at the bottom of the feed frame 4 into the butyl inner tube extruder body 1, the hydraulic cylinder 12 on the feed frame 4 is opened, and the feed frame 4 can fix and limit the hydraulic cylinder 12, so as to facilitate the stable use of the hydraulic cylinder 12. When the hydraulic cylinder 12 is opened, the output rod of the hydraulic cylinder 12 can drive the movable baffle 13 to move in the direction away from the hydraulic cylinder 12. When the movable baffle 13 moves, it will move between the sealing gasket 15 in the retention hole 14 on the feed frame 4. The sealing gasket 15 can seal and limit the retention hole 14 on the feed frame 4 and the movable baffle 13. When the movable baffle 13 moves, it can drive the limiting rod 16 to move along the limiting hole 17 on the feed frame 4. The feed frame 4 can limit the movable baffle 13 through the limiting hole 17 and the limiting rod 16, which is helpful to stably move the movable baffle 13.
[0041] After the movable baffle 13 is moved to the outside of the feed frame 4, the movable baffle 13 cancels the blocking and limiting effect on the butyl rubber raw material, and the butyl rubber raw material in the feed frame 4 will fall into the feed hopper 3, and the butyl rubber raw material in the feed hopper 3 will enter the butyl inner tube extruder body 1 through the feed port on the butyl inner tube extruder body 1, and the butyl inner tube extruder body 1 is further opened. In the state where the butyl inner tube extruder body 1 is opened, the butyl inner tube extruder body 1 can process the butyl rubber raw material, and after the butyl inner tube extruder body 1 completes the processing of the butyl rubber raw material, it will extrude the processed butyl inner tube through the discharge port to complete the processing of the butyl inner tube.
[0042] During use, it is helpful to cut the block-shaped butyl rubber raw material into pieces. When the block-shaped butyl rubber raw material is placed in the butyl inner tube extruder main body 1, it is convenient to feed the block-shaped butyl rubber raw material, and the block-shaped butyl rubber raw material can be conveniently processed, which helps to use the butyl inner tube extruder main body 1 and is beneficial to the processing of butyl inner tubes.
[0043] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A butyl inner tube extruder for producing a butyl inner tube, comprising a butyl inner tube extruder body (1), characterized in that: The butyl inner tube extruder body (1) comprises a discharge port located at one end of the top thereof, a feed port is provided at one end of the top upper side of the butyl inner tube extruder body (1) away from the discharge port, a feed hopper (3) is installed at the top of the butyl inner tube extruder body (1) outside the feed port, a feed frame (4) connected to each other is fixed on the upper surface of the feed hopper (3), a movable baffle (13) is installed in the bottom of the feed frame (4) in a horizontally sliding manner, a rotating rod (8) is installed between both sides of the middle of the inner surface of both ends of the feed frame (4) for common rotation, a plurality of cutting knives (9) are installed at intervals in the horizontal direction on the outer side of the outer ring surface of the rotating rod (8), and adjacent cutting knives (9) on the rotating rods (8) on both sides are in a staggered state.
2. The inner tube extruder for producing butyl inner tube according to claim 1, characterized in that: A retaining hole (14) is provided at the bottom of one end of the feed frame (4) corresponding to the movable baffle (13); a matching sealing gasket (15) is fixed to the top inner surface and the bottom inner surface of the feed frame (4) located in the retaining hole (14); the opposite surfaces of the sealing gasket (15) are in a matching fit with the corresponding positions on the movable baffle (13); the top cover of the feed frame (4) is provided with a matching baffle (5); a handle (6) is fixed to the middle of the upper surface of the baffle (5).
3. The inner tube extruder for producing butyl inner tube according to claim 2, characterized in that: A hydraulic cylinder (12) is installed at the middle of the bottom of one end surface of the feed frame (4) away from the retention hole (14) corresponding to the movable baffle (13), the hydraulic cylinder (12) is in a horizontal state, and the output rod of the hydraulic cylinder (12) faces the feed frame (4).
4. The inner tube extruder for producing butyl inner tube according to claim 3, characterized in that: The output rod of the hydraulic cylinder (12) penetrates the inner surface and the outer surface of the corresponding position on the feed frame (4), and one end of the output rod of the hydraulic cylinder (12) close to the movable baffle (13) is fixedly connected to the middle part of the opposite surface of the movable baffle (13).
5. The inner tube extruder for producing butyl inner tube according to claim 4, characterized in that: Limit rods (16) are fixed on both sides of the surface of the movable baffle (13) close to one end of the hydraulic cylinder (12), and the limit rods (16) are in a horizontal state. Matching limit holes (17) are provided on both sides of the bottom of the feed frame (4) close to one end of the hydraulic cylinder (12) corresponding to the limit rods (16).
6. The inner tube extruder for producing butyl inner tube according to claim 5, characterized in that: The rotating rods (8) are all in a horizontal state, and both ends of the rotating rods (8) penetrate the inner surface and the outer surface of the corresponding position on the feed frame (4), and both ends of the outer ring surface of the rotating rods (8) are rotatably connected to the corresponding position on the feed frame (4) through bearings.
7. The inner tube extruder for producing butyl inner tube according to claim 6, characterized in that: A pulley (10) is fixed to one end of the rotating rod (8) away from the hydraulic cylinder (12), and a transmission belt (11) is sleeved and installed between the outer sides of the pulleys (10). Support legs (2) are fixed to the four corners of the lower surface of the butyl inner tube extruder body (1).
8. The inner tube extruder for producing butyl inner tube according to claim 7, characterized in that: A rotating motor (7) is installed on one side of the feed frame (4) close to the middle of one end surface of the hydraulic cylinder (12) corresponding to the rotating rod (8), and the output shaft of the rotating motor (7) faces the rotating rod (8) and is fixedly connected to the opposite end on the corresponding rotating rod (8).