Novel edible mushroom culture medium production line equipment

Abstract

The utility model relates to novel production line equipment for an edible mushroom culture medium, which comprises a solid material bin, a raw material conveying belt, a production line conveying belt, a frame, a solid-liquid material distribution bin and a film coating device, the solid material bin is arranged at the front end of the production line conveying belt, and the solid-liquid material distribution bin is arranged at the upper end of the production line conveying belt; the solid bin is connected with the solid-liquid separation bin through a raw material conveying belt, the frame is arranged on the side face of the starting position of the assembly line conveying belt, the film covering device is arranged at the tail end of the assembly line conveying belt, a plurality of culture frames are arranged in the frame, and the culture frames can enter the assembly line conveying belt one by one during use. The technical scheme has the advantages that the whole process from culture medium raw material preparation, raw material proportioning, raw material framing, culture frame film sealing and final conveying to a culture frame is automatically completed, precision and high efficiency are achieved, labor force is saved, and the production efficiency can be greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of edible mushroom cultivation, in particular to a production line device for a new type of edible mushroom culture medium. Background Technique

[0002] At present, the preparation of edible mushroom culture media mainly relies on manual operation, which is a cumbersome process with low efficiency and is difficult to standardize, thus having a certain impact on subsequent uniform production.

[0003] In addition, as the edible mushroom market gradually expands, the culture media for edible mushrooms are gradually transformed from manual operation to industrial automation. Industrial automation production can effectively avoid the unevenness of the culture media caused by manual operation, which affects the growth period, and the uniformity of yield and quality. At the same time, it can greatly improve the production efficiency of the culture media and the product quality. Content of the Utility Model

[0004] To solve the above problems, the utility model provides a production line device for a new type of edible mushroom culture medium, which can realize the automation of culture medium preparation.

[0005] To achieve the above purpose, the utility model is solved through the following technical solutions: A production line device for a new type of edible mushroom culture medium includes a solid material bin, a raw material conveyor belt, a production line conveyor belt, a placement frame, a solid-liquid material distribution bin, and a film covering device. The solid material bin is arranged at the front end of the production line conveyor belt, the solid-liquid material distribution bin is arranged at the upper end of the production line conveyor belt, the solid material bin and the solid-liquid material distribution bin are connected by the raw material conveyor belt, the placement frame is arranged on the side at the starting point of the production line conveyor belt, the film covering device is arranged at the end of the production line conveyor belt, and several culture frames can be placed in the placement frame. During use, the culture frames can enter the production line conveyor belt one by one.

[0006] Further, the solid-liquid material distribution bin includes a solid culture raw material bin and a liquid culture raw material bin. The solid culture raw material bin is arranged at the front end of the liquid culture raw material bin and the two are isolated from each other. The raw material conveyor belt is connected to the solid culture raw material bin, and the liquid culture raw material is externally connected to a drinking water source.

[0007] Further, diversion covers are provided at the bottoms of the solid culture raw material bin and the liquid culture raw material bin, and the solid culture raw material and the liquid culture raw material are transported to the corresponding culture frames through the diversion covers.

[0008] Further, the film covering device includes a film storage bracket for stacking transparent films. A translation bracket is arranged at the upper end of the film storage bracket, and a film adsorption device is arranged at the lower end outside the translation bracket. The film adsorption device can move a single transparent film in the film storage device to the culture frame at the corresponding position.

[0009] Further, the film adsorption device includes four cylinders, and suction cups are arranged at the ends of the cylinders.

[0010] Furthermore, a connecting rod is provided between two adjacent cylinders, and a pressure roller is provided on the connecting rod. The pressure roller moves up and down synchronously with the cylinders.

[0011] Furthermore, the pressure roller includes a support rod and a roller body. One end of the support rod is connected to the roller body, and the other end is elastically and rotatably connected to the connecting rod.

[0012] Furthermore, a heating coil and a blowing device are provided inside the connecting rod, and hot air holes are provided on the inner side surface of the connecting rod. The temperature of the hot air can reach above 125 °C.

[0013] Furthermore, the transparent film is made of polyvinyl chloride material, which does not deform below 122 °C. The hot air above 125 °C causes the transparent film to shrink, which can seal the opening of the culture frame.

[0014] The advantages of the present utility model are as follows:

[0015] 1. In this technical solution, from the culture medium raw materials, raw material ratio, raw material loading into the frame, film covering of the culture frame, and finally transporting to the culture rack, the whole process is completed automatically, accurately and cleanly, and can greatly improve production efficiency.

[0016] 2. After the filling of the culture medium raw materials is completed, film covering and film laminating can be carried out automatically, and the film covering can be heat-melted with the wall of the culture frame, having good airtightness. And when the film needs to be torn for use, it can be directly torn and used, avoiding the cumbersome process of tying the mouth with ropes or rubber bands, reducing the production cost, and the operation process is simple and time-saving. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic flow chart of a new type of edible mushroom culture medium production line equipment of the present utility model.

[0018] Figure 2 It is a schematic structural diagram of a film covering device in a new type of edible mushroom culture medium production line equipment of the present utility model.

[0019] Figure 3 It is a schematic structural diagram of a film covering device (excluding the film storage bracket) in a new type of edible mushroom culture medium production line equipment of the present utility model.

[0020] Reference numerals: solid material bin 1, raw material conveyor belt 2, placement frame 3, solid culture raw material bin 4, liquid culture raw material bin 5, film covering device 6, diversion cover 7, culture frame 8, production line conveyor belt 9, film storage bracket 10, translation bracket 11, transparent film 12, cylinder 13, pressure roller 14, connecting rod 15, suction cup 16, support rod 17, hot air hole 18. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0022] A new type of edible mushroom culture medium production line equipment includes a solid material bin, a raw material conveyor belt, a production line conveyor belt, a placement frame, a solid-liquid distribution bin, and a film covering device. The solid material bin is arranged at the front end of the production line conveyor belt, the solid-liquid distribution bin is arranged at the upper end of the production line conveyor belt, and the solid material bin and the solid-liquid distribution bin are connected by a raw material conveyor belt. The placement frame is arranged on the side at the starting point of the production line conveyor belt, and the film covering device is arranged at the end of the production line conveyor belt. A number of culture frames can be placed in the placement frame. During use, the culture frames can enter the production line conveyor belt one by one.

[0023] The solid-liquid distribution bin includes a solid culture raw material bin and a liquid culture raw material bin. The solid culture raw material bin is arranged at the front end of the liquid culture raw material bin and the two are isolated from each other. The raw material conveyor belt is connected to the solid culture raw material bin, and the liquid culture raw material is externally connected to a drinking water source. The bottoms of both the solid culture raw material bin and the liquid culture raw material bin are provided with diversion covers, and the solid culture raw material and the liquid culture raw material are transported to the corresponding culture frames through the diversion covers.

[0024] The film covering device includes a film storage bracket for stacking transparent films. A translation bracket is arranged at the upper end of the film storage bracket, and a film adsorption device is arranged at the lower end outside the translation bracket. The film adsorption device can move a single transparent film in the film storage device to the culture frame at the corresponding position. The film adsorption device includes four cylinders, and suction cups are arranged at the ends of the cylinders. A connecting rod is arranged between two adjacent cylinders, and a pressure roller is arranged on the connecting rod. The pressure roller moves up and down synchronously with the cylinders. The pressure roller includes a support rod and a roller body. One end of the support rod is connected to the roller body, and the other end is elastically and rotatably connected to the connecting rod. A heating coil and a blowing device are arranged in the connecting rod, and hot air holes are arranged on the inner side surface of the connecting rod. The transparent film is made of polyvinyl chloride.

[0025] The actual application method is as follows: The solid material bin is pre-filled with solid culture raw materials. The two ends of the raw material conveyor belt are connected to the solid material bin and the solid culture raw material bin. The solid culture raw materials are transported to the solid culture raw material bin through the raw material conveyor belt. A funnel-shaped diversion cover is arranged at the bottom of the solid culture raw material bin, and the solid culture raw materials are discharged from the diversion cover and fall into the culture frames at the corresponding positions.

[0026] A number of culture frames are stored in the placement frame, and the culture frames are stacked up and down. During use, the lowermost culture frame is pushed towards the production line conveyor belt, and the production line conveyor belt stops at each station to complete the corresponding processes.

[0027] After filling with solid culture raw materials, the culture frame is moved to the next working station, and the next working station fills the culture frame with liquid culture raw materials through the liquid culture raw material bin. After completion, it enters the next process. After the raw material filling is completed, the opening of the culture frame needs to be sealed and covered with a film. The film adsorption device adsorbs a single plastic film and moves it to the upper part of the culture frame to cover the film downward. At the same time of covering the film, the pressure roller is driven to move downward. The pressure roller is elastically connected to the connecting rod in a rotatable manner. During the downward movement, the pressure roller closely adheres to the surface of the culture frame. At this time, the blower in the connecting rod is started to blow out hot air, and the temperature of the hot air is greater than 125 °C, so that the plastic film is melted and fixed on the surface of the culture frame. The plastic film is made of polyvinyl chloride material, and when the temperature is lower than 122 °C, it can withstand the high temperature and high pressure environment in the later sterilization chamber.

[0028] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and without departing from the spirit or basic characteristics of the present utility model, the present utility model can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, it is intended to embrace all changes falling within the meaning and scope of the equivalent elements of the claims in the present utility model.

Claims

1. A new type of edible fungus culture medium production line equipment, characterized in that: It includes a solid material bin, a raw material conveyor belt, an assembly line conveyor belt, a placing frame, a solid-liquid material bin and a coating device. The solid material bin is arranged at the front end of the assembly line conveyor belt, the solid-liquid material bin is arranged at the upper end of the assembly line conveyor belt, the solid material bin and the solid-liquid material bin are connected through the raw material conveyor belt, the placing frame is arranged on the side at the starting point of the assembly line conveyor belt, the coating device is arranged at the end of the assembly line conveyor belt, and a plurality of culture frames can be placed in the placing frame. When in use, the culture frames can enter the assembly line conveyor line one by one.

2. The novel edible fungus culture medium production line equipment according to claim 1, characterized in that: The solid-liquid separation silo includes a solid culture raw material silo and a liquid culture raw material silo. The solid culture raw material silo is arranged at the front end of the liquid culture raw material silo, and the two are isolated from each other. The raw material conveyor belt is connected to the solid culture raw material silo, and the liquid culture raw material is connected to an external drinking water source.

3. A novel edible fungus culture medium production line equipment according to claim 2, characterized in that: The bottoms of the solid culture material bin and the liquid culture material bin are both provided with flow guide covers, and the solid culture material and the liquid culture material are transported to the corresponding culture frames through the flow guide covers.

4. The novel edible fungus culture medium production line equipment according to claim 3, characterized in that: The film coating device includes a film storage bracket for stacking transparent films, a translation bracket is provided at the upper end of the film storage bracket, and a film adsorption device is provided at the lower end of the outer side of the translation bracket. The film adsorption device can move a single transparent film in the film storage device to a culture frame at a corresponding position.

5. The novel edible fungus culture medium production line equipment according to claim 4, characterized in that: The film adsorption device comprises four cylinders, and suction cups are arranged at the ends of the cylinders.

6. The novel edible fungus culture medium production line equipment according to claim 5, characterized in that: A connecting rod is arranged between two adjacent cylinders, and a pressure roller is arranged on the connecting rod. The pressure roller moves up and down synchronously with the cylinder.

7. The novel edible fungus culture medium production line equipment according to claim 6, characterized in that: The pressure roller comprises a support rod and a roller body, one end of the support rod is connected to the roller body, and the other end is elastically rotatably connected to the connecting rod.

8. The novel edible fungus culture medium production line equipment according to claim 7, characterized in that: A heating coil and a blast device are provided inside the connecting rod, and hot air holes are provided on the inner surface of the connecting rod, and the hot air temperature reaches above 125°C.

9. The novel edible fungus culture medium production line equipment according to claim 8, characterized in that: The transparent film is made of polyvinyl chloride, which does not deform below 122°C. Hot air above 125°C causes the transparent film to shrink and seal the opening of the culture frame.

Images