Material distributing device

By designing the silo and feed rod structure of the material separation device, the problem of low efficiency and easy to clamp with manual separation of lyophilized balls is solved, and efficient and crush-free separation and automatic assembly of lyophilized balls are achieved.

CN223046378UActive Publication Date: 2025-07-01HUNAN BIOMETA INTELLIGENT MFG TECH CO LTD
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Patent Information

Application Number
CN202422344194.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-07-01
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

In the prior art, manual separation of lyophilized balls is inefficient and easy to clamp, making it difficult to achieve efficient assembly.

Method used

A material separation device is designed, including a material silo and a material separation pole. The material separation pole is movably inserted into the through hole at the bottom of the material silo, and a storage groove is provided at the upper end of the material separation pole. By driving the material separation pole to move up and down, the separation of a single lyophilized ball is achieved.

Benefits of technology

It realizes efficient and fragment-free separation of single lyophilized balls from many lyophilized balls. It is simple to operate and is suitable for automatic aliquoting of lyophilized balls.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of material distributing equipment, and particularly relates to a material distributing device which comprises a material bin used for storing spherical materials and a material distributing ejector rod movably arranged in the material bin in a penetrating mode through a through hole in the bottom of the material bin, and the upper end of the material distributing ejector rod is provided with a containing groove only capable of containing a single spherical material. The separating ejector rod is driven to move up and down in the stock bin, so that a single spherical material enters the containing groove and is ejected upwards by the separating ejector rod, the single spherical material is separated from the multiple spherical materials, the separating device is easy to operate and high in efficiency, and freeze-drying balls cannot be broken when the separating device is used for separating the freeze-drying balls.
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Description

Technical Field

[0001] This application relates to the technical field of material distribution equipment, and particularly to a material distribution device. Background Art

[0002] A freeze-dried ball refers to a solid sphere formed by rapidly cooling various biological reagents (such as nucleic acid diagnostic reagents, in vitro diagnostic reagents, in vitro diagnostic reagents for pets, and beauty reagents, etc.) in liquid nitrogen. By making biological reagents into freeze-dried balls, it is convenient to store the biological reagents. After a large number of freeze-dried balls are concentrated and stored, it is necessary to divide the freeze-dried balls into the specified product cavities according to the quantity. During the distribution process, how to continuously separate individual freeze-dried balls from a large number of freeze-dried balls has become the key to the distribution.

[0003] In traditional material distribution operations, manual use of tweezers to pick and separate individual small balls from a large number of freeze-dried balls not only has low efficiency, but also easily crushes the freeze-dried balls. In addition, due to the small size of the freeze-dried balls (generally about 3 mm in diameter), it is difficult to pick them manually, resulting in low distribution efficiency. Summary of the Utility Model

[0004] The embodiments of this application provide a material distribution device for solving the problems of easy crushing and low efficiency in manually picking freeze-dried balls.

[0005] To achieve the above object, this application provides a material distribution device, including:

[0006] A material bin for storing spherical materials, with an opening at the top of the material bin and a through hole at the bottom of the material bin; and

[0007] A material distribution ejector rod movably passing through the material bin up and down through the through hole. A receiving groove that can only accommodate a single spherical material is provided at the upper end of the material distribution ejector rod. The material distribution ejector rod can slide up and down relative to the material bin so that a single spherical material enters the receiving groove and is pushed up by the material distribution ejector rod.

[0008] Optionally, the inner diameter of the material bin gradually decreases from the opening to the through hole.

[0009] Optionally, a chamfer or fillet is provided on the upper end of the material distribution ejector rod from the edge of the receiving groove to the outer peripheral side of the material distribution ejector rod.

[0010] Optionally, a linear bearing coaxial with the through hole is provided at the bottom of the material bin, and the material distribution ejector rod slides through the linear bearing.

[0011] Optionally, a negative pressure suction hole is provided on the groove wall of the accommodation groove, an air passage is provided inside the material distribution ejector rod, one end of the air passage is communicated with the negative pressure suction hole, and the other end is led out from the lower end of the material distribution ejector rod and used to connect to a negative pressure source. The spherical materials located in the accommodation groove can be adsorbed in the accommodation groove by negative pressure.

[0012] Optionally, the material distribution device further includes a driving device, the driving device is connected to the material distribution ejector rod, and is used to drive the material distribution ejector rod to reciprocate up and down.

[0013] Optionally, the driving device includes a driving motor and an eccentric wheel installed on the output shaft of the driving motor, and the outer peripheral side of the eccentric wheel abuts against the lower end of the material distribution ejector rod.

[0014] Optionally, a roller is rotatably provided at the lower end of the material distribution ejector rod, and the outer peripheral side of the eccentric wheel abuts against the roller.

[0015] Optionally, the driving motor is installed on a motor fixing seat, and an elastic member is provided between the lower end of the material distribution ejector rod and the motor fixing seat, and the elastic member is used to apply a downward elastic force to the material distribution ejector rod.

[0016] Optionally, an installation block is provided at the lower end of the material distribution ejector rod, and the opposite sides of the installation block are respectively connected to the motor fixing seat through one of the elastic members.

[0017] The beneficial effect of the material distribution device provided by this application is that: compared with the prior art, the material distribution device of this application includes a bin for storing spherical materials and a material distribution ejector rod movably passing through the bin through a through hole at the bottom of the bin. The upper end of the material distribution ejector rod is provided with an accommodation groove that can only accommodate a single spherical material. By driving the material distribution ejector rod to move up and down in the bin, so that a single spherical material enters the accommodation groove and is pushed up by the material distribution ejector rod, realizing the separation of a single spherical material from a large number of spherical materials. Using this material distribution device is simple to operate, has high efficiency, and will not cause the freeze-dried balls to break when separating the freeze-dried balls. Description of the Drawings

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0019] Among them:

[0020] Figure 1 is a schematic perspective view of the material distribution device shown in an embodiment of the present application;

[0021] Figure 2 It is a side view of the material distribution device shown in an embodiment of the present application;

[0022] Figure 3 It is a schematic cross-sectional structure view of the material distribution device shown in an embodiment of the present application;

[0023] Figure 4 It is a schematic structure view of the bin in the material distribution device shown in an embodiment of the present application;

[0024] Figure 5 It is an enlarged schematic structure view of the upper end of the material distribution ejector rod in the material distribution device shown in an embodiment of the present application.

[0025] Main element symbol description:

[0026] 100, bin; 101, opening; 102, through hole;

[0027] 200, material distribution ejector rod; 201, receiving groove; 2011, negative pressure suction hole; 202, gas path;

[0028] 300, linear bearing;

[0029] 400, driving device; 410, driving motor; 420, eccentric wheel; 430, motor fixing seat;

[0030] 500, roller;

[0031] 600, elastic member;

[0032] 700, mounting block. Detailed implementation manners

[0033] For the convenience of understanding the present application, the present application will be described more comprehensively below with reference to the relevant drawings. The preferred embodiments of the present application are shown in the drawings. However, the present application can be implemented in many other different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure content of the present application more thorough and comprehensive.

[0034] It should be noted that when an element is referred to as "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0035] It should be understood that the orientation or positional relationship indicated by terms such as "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present application.

[0036] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs. The terms used in the description of this application herein are only for the purpose of describing specific embodiments and are not intended to limit this application.

[0037] It should also be noted that in the embodiments of this application, the same reference numerals are used to represent the same components or the same parts. For the same parts in the embodiments of this application, only one of the parts or components may be labeled with a reference numeral in the drawings. It should be understood that the reference numerals are equally applicable to other identical parts or components.

[0038] The embodiments of this application provide a material distributing device, as Figures 1 - 3 shown. The material distributing device includes a storage bin 100 and a material distributing ejector rod 200. The storage bin 100 is used for storing spherical materials (such as freeze-dried balls, pills, ball beads and other spherical objects). An opening 101 is provided at the top of the storage bin 100, and a through hole 102 is provided at the bottom of the storage bin 100. The material distributing ejector rod 200 is movably inserted into the storage bin 100 up and down through the through hole 102. A receiving groove 201 that can only accommodate a single spherical material is provided at the upper end of the material distributing ejector rod 200. The material distributing ejector rod 200 can slide up and down relative to the storage bin 100 so that a single spherical material enters the receiving groove 201 and is pushed up by the material distributing ejector rod 200.

[0039] Specifically, the through hole 102 and the opening 101 are vertically corresponding, and the size of the opening 101 is larger than the size of the through hole 102. The receiving groove 201 is designed as a hemispherical groove, and the diameter of the hemispherical groove is adapted to the diameter of the spherical material, that is, the diameter of two spherical materials > the diameter of the hemispherical groove > the diameter of a single spherical material.

[0040] In the embodiment of the present application, the material distribution device includes a bin 100 for storing spherical materials and a material distribution ejector rod 200 movably passing through the bin 100 through a through hole 102 at the bottom of the bin 100. A receiving groove 201 capable of accommodating only a single spherical material is provided at the upper end of the material distribution ejector rod 200. During use, the material distribution ejector rod 200 is controlled to move up and down in the bin 100. When the upper end of the material distribution ejector rod 200 sinks to the bottom of the bin 100, the upper end of the material distribution ejector rod 200 is submerged in a large number of spherical materials, and a single spherical material can enter the receiving groove 201. The single spherical material entering the receiving groove 201 rises with the material distribution ejector rod 200 and is pushed upward to the opening 101 of the bin 100, realizing the separation of a single spherical material from a large number of spherical materials. Using this material distribution device is simple in operation, high in efficiency, and will not cause the freeze-dried balls to break when separating the freeze-dried balls.

[0041] In addition, the position accuracy of the separated freeze-dried balls is guaranteed, which is beneficial to subsequent automatic packaging.

[0042] In one embodiment, as Figures 3 - 4 shown, the inner diameter of the bin 100 gradually decreases from the opening 101 to the through hole 102.

[0043] Through the above design, under the action of gravity, the freeze-dried balls in the bin 100 can automatically gather towards the middle of the bin 100. Specifically, the inner wall of the bin 100 is an inverted conical surface.

[0044] In one embodiment, as Figure 3 and Figure 5 shown, the upper end of the material distribution ejector rod 200 is provided with a chamfer or a fillet from the edge of the receiving groove 201 to the outer peripheral side of the material distribution ejector rod 200, preventing the freeze-dried balls from being lifted by the part outside the receiving groove 201 at the upper end of the material distribution ejector rod 200, and ensuring that the material distribution ejector rod 200 separates only a single freeze-dried ball each time.

[0045] In one embodiment, as Figures 1 - 3 shown, a linear bearing 300 coaxial with the through hole 102 is provided at the bottom of the bin 100, and the material distribution ejector rod 200 slides through the linear bearing 300.

[0046] By providing the linear bearing 300 to guide the movement of the material distribution ejector rod 200, the stability of the up and down movement of the material distribution ejector rod 200 is improved.

[0047] It can be understood that the linear bearing 300 in this embodiment can also be replaced by a sleeve and a guide sleeve.

[0048] In one embodiment, as Figure 3 and Figure 5As shown, the wall of the receiving groove 201 is provided with a negative pressure suction hole 2011. An air passage 202 is arranged inside the material distributing ejector rod 200. One end of the air passage 202 is communicated with the negative pressure suction hole 2011, and the other end is led out from the lower end of the material distributing ejector rod 200 and can be connected to a negative pressure source through an air pipe joint. The spherical materials located in the receiving groove 201 can be adsorbed in the receiving groove 201 by negative pressure.

[0049] The material distributing ejector rod 200 is designed as a hollow rod. When the material distributing ejector rod 200 runs to the lowest position, the vacuum adsorption mode is turned on to further ensure that the freeze-dried balls in the receiving groove 201 do not fall during the material taking at the lowest point and the rising process.

[0050] In some embodiments, as Figures 1 - 3 shown, the material distributing device further includes a driving device 400. The driving device 400 is connected to the material distributing ejector rod 200 and is used to drive the material distributing ejector rod 200 to reciprocate up and down.

[0051] By driving the material distributing ejector rod 200 to reciprocate up and down through the driving device 400, single freeze-dried balls are continuously separated from a large number of freeze-dried balls. There is no need for manual control of the reciprocating up and down movement of the material distributing ejector rod 200, which reduces the burden on the staff, further improves the material distributing efficiency. At the same time, it is beneficial to the automated design of the material distributing device, and can cooperate with the automatic picking and packaging device to perform the automated packaging operation of the freeze-dried balls.

[0052] In a specific embodiment, as Figures 1 - 3 shown, the driving device 400 includes a driving motor 410 and an eccentric wheel 420 installed on the output shaft of the driving motor 410. The outer peripheral side of the eccentric wheel 420 abuts against the lower end of the material distributing ejector rod 200.

[0053] With the driving device 400 arranged as above, the structure is simple. Just power on the driving motor 410 to drive the eccentric wheel 420 to rotate. By the abutment of the eccentric wheel 420 against the lower end of the material distributing ejector rod 200, the reciprocating lifting movement of the material distributing ejector rod 200 can be realized.

[0054] Among them, the driving motor 410 can adopt a stepping reduction motor. It can be understood that the material distributing ejector rod 200 keeps in contact with the outer peripheral side of the eccentric wheel 420 under its own gravity. To make the contact between the two close and reliable, the weight of the material distributing ejector rod 200 can be increased by adding a counterweight, or the material distributing ejector rod 200 can be made of a metal material.

[0055] It can be understood that in other embodiments, the driving device 400 can also adopt linear driving mechanisms such as a vertically arranged cylinder, electric cylinder, linear motor, etc. to drive the material distributing ejector rod 200 to realize the reciprocating up and down movement.

[0056] In a more specific embodiment, as Figures 1 - 3As shown, a roller 500 is rotatably provided at the lower end of the material distributing ejector rod 200, and the outer peripheral side of the eccentric wheel 420 abuts against the roller 500.

[0057] The lower end of the material distributing ejector rod 200 contacts the outer peripheral side of the eccentric wheel 420 through the roller 500, which can reduce friction and extend the service life, making the lifting movement of the material distributing ejector rod 200 smoother.

[0058] Specifically, the roller 500 can directly adopt a deep groove ball bearing and is installed at the lower end of the material distributing ejector rod 200 through a bracket or the mounting block 700 in the following embodiments.

[0059] In a more specific embodiment, as Figures 1 - 3 shown, the driving motor 410 is installed on the motor fixing seat 430, and an elastic member 600 is provided between the lower end of the material distributing ejector rod 200 and the motor fixing seat 430. The elastic member 600 is used to apply a downward elastic force to the material distributing ejector rod 200.

[0060] Through the cooperation of the elastic member 600 and the self-weight of the material distributing ejector rod 200, the roller 500 is always kept in close contact with the eccentric wheel 420.

[0061] Among them, the elastic member 600 can adopt components such as a tension spring and a rubber band that can provide elasticity.

[0062] Preferably, a mounting block 700 is provided at the lower end of the material distributing ejector rod 200, the roller 500 is arranged on the mounting block 700, and the two opposite sides of the mounting block 700 are respectively connected to the motor fixing seat 430 through an elastic member 600.

[0063] Setting two elastic members 600 on the left and right not only increases the elastic force but also makes the overall force on the material distributing ejector rod 200 uniform, improving the stability of the up and down movement.

[0064] Taking the elastic member 600 as a tension spring as an example, hooks are provided at both ends of the tension spring, hanging ears are provided on both the mounting block 700 and the motor fixing seat 430, and the hooks at both ends of the tension spring are respectively hooked on the hanging ears on the mounting block 700 and the motor fixing seat 430. The lifting of the material distributing ejector rod 200 is controlled by the eccentric wheel 420. Selecting a tension spring for the eccentric wheel 420 ensures that the material distributing ejector rod 200 and the eccentric wheel 420 always remain in contact. The structure is simple and the installation accuracy is low.

[0065] The technical features of the above embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope recorded in this specification.

[0066] The above embodiments merely illustrate several implementation manners of the present application. The description thereof is relatively specific and detailed, but it should not be construed as a limitation to the scope of the application. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present application, several modifications and improvements can still be made, and these all fall within the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the appended claims.

Claims

1. A material distribution device, characterized in that: include: A silo (100) is used to store spherical materials, wherein the top of the silo (100) is provided with an opening (101), and the bottom of the silo (100) is provided with a through hole (102); and The material dividing push rod (200) is movably arranged in the material bin (100) through the through hole (102) up and down, and a receiving groove (201) that can only receive a single spherical material is provided at the upper end of the material dividing push rod (200). The material dividing push rod (200) can slide up and down relative to the material bin (100) so that the single spherical material enters the receiving groove (201) and is lifted upward by the material dividing push rod (200).

2. The material distribution device according to claim 1, characterized in that: The inner diameter of the silo (100) gradually decreases from the opening (101) to the through hole (102).

3. The material distribution device according to claim 1, characterized in that: The upper end of the material distribution push rod (200) is provided with a chamfer or a rounded corner from the edge of the accommodating groove (201) to the outer peripheral side of the material distribution push rod (200).

4. The material distribution device according to claim 1, characterized in that: A linear bearing (300) coaxial with the through hole (102) is provided at the bottom of the silo (100), and the material distribution ejector rod (200) is slidably disposed in the linear bearing (300).

5. The material distribution device according to claim 1, characterized in that: A negative pressure suction hole (2011) is provided on the groove wall of the containing groove (201), and an air path (202) is provided inside the material dividing push rod (200). One end of the air path (202) is connected to the negative pressure suction hole (2011), and the other end is led out from the lower end of the material dividing push rod (200) and is used to connect to a negative pressure source. The spherical material in the containing groove (201) can be adsorbed in the containing groove (201) by negative pressure.

6. The material distributing device according to any one of claims 1 to 5, characterized in that: The material distribution device further comprises a driving device (400), wherein the driving device (400) is connected to the material distribution push rod (200) and is used to drive the material distribution push rod (200) to reciprocate up and down.

7. The material distribution device according to claim 6, characterized in that: The driving device (400) comprises a driving motor (410) and an eccentric wheel (420) mounted on an output shaft of the driving motor (410), wherein the outer peripheral side of the eccentric wheel (420) abuts against the lower end of the material distribution push rod (200).

8. The material distribution device according to claim 7, characterized in that: A roller (500) is rotatably provided at the lower end of the material distribution push rod (200), and the outer peripheral side of the eccentric wheel (420) abuts against the roller (500).

9. The material distribution device according to claim 8, characterized in that: The driving motor (410) is mounted on a motor fixing seat (430), and an elastic member (600) is provided between the lower end of the material distribution push rod (200) and the motor fixing seat (430), and the elastic member (600) is used to apply a downward elastic force to the material distribution push rod (200).

10. The material distribution device according to claim 9, characterized in that: A mounting block (700) is provided at the lower end of the material distributing push rod (200), and opposite sides of the mounting block (700) are respectively connected to the motor fixing seat (430) via one of the elastic members (600).