Cache collecting device suitable for pre-filling needles

By designing a cache collection device including a parallel material storage slide assembly and an adjustable feed and discharge slide assembly, the pre-filled needle cache problem that the prior art cannot be compatible with multiple product models is solved, and effective buffering of pre-filled needles for multiple models is achieved.

CN223046475UActive Publication Date: 2025-07-01WUXI TONGLIAN ELECTROMECHANICAL ENG CO LTD
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Patent Information

Application Number
CN202422096568.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-07-01
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

The existing pre-charge needle cache mechanism is not compatible with multiple product models, resulting in the inability to effectively cache different models of pre-charge needles in the event of shutdown.

Method used

A buffer collection device is designed, including a rack, feed slide assembly, discharge slide assembly and storage slide assembly. Through the parallel material storage slide assembly, combined with the adjustable feed and discharge slide assembly, it can adapt to pre-filled needle buffering of various product models.

Benefits of technology

It realizes effective caching of pre-filled needles for multiple product models, solves the problem that the existing technology cannot be compatible with multiple models, and improves the flexibility and adaptability of caches.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of pre-filling needle production, and provides a buffering and collecting device suitable for pre-filling needles, which comprises a rack, a feeding slideway component, a storage slideway component and a discharging slideway component are sequentially arranged on the rack, the storage slideway component comprises a plurality of storage slideways, a horizontal moving component is arranged between the storage slideway component and the rack, and the discharging slideway component is arranged on the rack. The discharging slide way assembly is provided with a material blocking assembly. And when the material storage slide way assembly horizontally moves, any material storage slide way can form a complete slide way passage with the feeding slide way assembly and the discharging slide way assembly. According to the temporary storage collecting device suitable for the pre-filling needles, the multiple material storage sliding ways with the width matched with the same pre-filling needle type are connected in parallel to form the material storage sliding way assemblies, one pre-filling needle type corresponds to one material storage sliding way assembly, and when temporary storage needs to be conducted, the proper material storage sliding way assembly is selected; and the pre-filling needle can be temporarily stored in cooperation with the width-adjustable feeding slide way assembly and the width-adjustable discharging slide way assembly, and the device can be compatible with various product models.
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Description

Technical Field

[0001] The utility model relates to a buffer collection device, in particular to a buffer collection device applicable to a pre-filled syringe needle. Background Art

[0002] During the encapsulation process of pre-filled syringe needles, the encapsulation production line may occasionally stop due to some force majeure factors, such as label replacement, film roll replacement and the like. When the stop occurs, it is necessary to buffer the pre-filled syringe needles. At present, most manufacturers use a serpentine conveyor belt for buffering. The defect of this method is that it cannot be compatible with multiple product models. Summary of the Utility Model

[0003] The purpose of the utility model is to overcome the existing defects and provide a buffer collection device applicable to a pre-filled syringe needle, so as to solve the problem that the current buffer mechanism for pre-filled syringe needles cannot be compatible with multiple product models.

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0005] A buffer collection device applicable to a pre-filled syringe needle includes a frame. An inlet chute assembly is arranged on the inlet side of the frame, and an outlet chute assembly is arranged on the outlet side of the frame. A storage chute assembly is arranged between the inlet chute assembly and the outlet chute assembly. The storage chute assembly includes a plurality of storage chutes arranged in parallel at intervals. A horizontal movement assembly is arranged between the storage chute assembly and the frame; the chute widths of all the storage chutes are the same, the chute widths of the inlet chute assembly and the outlet chute assembly can be adjusted, and a material blocking assembly is arranged at the inlet end of the outlet chute assembly; the inclination angles of the inlet chute assembly, the outlet chute assembly and the storage chute assembly are the same and the outlet side is lower than the inlet side. When the storage chute assembly moves horizontally, any one of the storage chutes can form a complete chute passage with the inlet chute assembly and the outlet chute assembly.

[0006] Further, the outlet chute assembly includes a fixed bottom plate, the lower end of the fixed bottom plate is connected to the frame, a fixed chute plate and an adjustable chute plate are arranged above the fixed bottom plate. The fixed chute plate and the adjustable chute plate are located in the same inclined plane and the outlet end is lower than the inlet end. The lower end of the fixed chute plate is fixedly connected to the upper end of the fixed bottom plate through a first chute connecting plate. The adjustable chute plate is connected to the upper end of the fixed bottom plate through a second chute connecting plate. A width adjustment structure is arranged between the adjustable chute plate and the second chute connecting plate; the structure of the inlet chute assembly is the same as that of the outlet chute assembly.

[0007] Further, the width adjustment structure includes a first screw hole provided on the upper end surface of the second slideway connecting plate. At a position corresponding to the first screw hole on the adjustment slideway plate, a first waist-shaped hole perpendicular to the discharge direction is provided. A first fastening screw passes through the first waist-shaped hole and is screwed into the first screw hole. The upper end of the first fastening screw is fixedly connected with a pressing knob.

[0008] Further, at least two fixed support plates are provided on the side surface of the second slideway connecting plate. The fixed support plates are arranged at intervals along the discharge direction. The inner end of each fixed support plate is fixedly connected with the side surface of the second slideway connecting plate. An adjustment positioning component is provided on the upper end surface of the fixed support plate. The adjustment positioning component includes a positioning block. A positioning through hole is provided on the positioning block. The distances from the edges of the positioning block to the positioning through hole are all different. A second screw hole is provided on the fixed support plate corresponding to the positioning through hole. A second fastening screw passes through the positioning through hole and is screwed into the second screw hole. The positions of each positioning block on the fixed support plate are correspondingly the same.

[0009] Further, a blowing component is provided on the fixed slideway plate of the feeding slideway assembly. The blowing component includes a support column. The lower end of the support column is vertically and fixedly connected with the fixed slideway plate. The upper end of the support column is vertically connected with a blowing plate parallel to the storage slideway. A plurality of blowing ports facing the discharge direction of the storage slideway are provided on the blowing plate.

[0010] Further, material detection sensors are provided on the blowing plate, the fixed slideway plate of the discharge slideway assembly, and the fixed slideway plate of the feeding slideway assembly.

[0011] Further, the storage slideway assembly includes a plurality of storage slideway plates. Each of the storage slideway plates is connected in parallel into an integral body through at least one parallel connection member; the horizontal movement component includes a moving bottom plate. A linear guide rail is provided at the upper end of the frame. The direction of the linear guide rail is perpendicular to the discharge direction. The moving bottom plate is slidably connected with the linear guide rail. An electric cylinder parallel to the linear guide rail is also provided at the upper end of the frame. The lower end surface of the moving bottom plate is fixedly connected with the slider of the electric cylinder. A vertical support plate is provided at each of the two ends of the upper end surface of the moving bottom plate parallel to the moving direction. The storage slideway assembly is placed on the two vertical support plates; a storage blocking strip is provided at the discharge end of the storage slideway assembly. The lower end of the storage blocking strip is connected with the upper end of the frame through a connecting rod. The storage blocking strip blocks at the discharge port of each storage slideway and there is a gap between the storage blocking strip and the storage slideway plate; a third screw hole is provided at the upper end of the connecting rod. A second waist-shaped hole is provided on the storage blocking strip. A third fastening screw passes through the second waist-shaped hole and is screwed into the third screw hole.

[0012] Further, the parallel connecting member includes a cross plate, and a plurality of connecting columns are spaced apart on the lower end surface of the cross plate. A support frame is respectively connected to the lower ends of the two outermost connecting columns, and the upper end surface of each of the storage chute plates is correspondingly connected to the lower end of each connecting column located in the middle; the support frame is correspondingly placed on the vertical support plate, a limiting member is provided on the outer side surface of the support frame, and a limiting block corresponding to the limiting member is provided on the outer side surface of the vertical support plate; two parallel connecting members are provided, which are respectively arranged at the feeding end and the discharging end of the storage chute plate.

[0013] Further, the shape of the storage chute is S-shaped.

[0014] Further, the material blocking assembly includes a fixed seat, the fixed seat is installed on the first chute connecting plate of the discharging chute assembly, a guide rod cylinder is arranged on the fixed seat, the cylinder body of the guide rod cylinder is connected to the fixed seat, and the front end of the telescopic rod of the guide rod cylinder is connected with a material blocking plate. When the telescopic rod extends out, the material blocking part of the material blocking plate can reach below the discharging chute of the discharging chute assembly.

[0015] The cache collection device applicable to a pre-filled syringe of the present utility model forms a storage chute assembly by paralleling a plurality of storage chutes with widths adapted to the same pre-filled syringe model. One pre-filled syringe model corresponds to one storage chute assembly. When caching is required, a suitable storage chute assembly is selected, and the cache of the pre-filled syringe is realized by cooperating with the feeding chute assembly and the discharging chute assembly with adjustable widths, and it can be compatible with multiple product models. Description of the Drawings

[0016] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. They are used together with the embodiments of the present utility model to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:

[0017] Figure 1 is the overall structural schematic diagram of the present utility model;

[0018] Figure 2 is Figure 1 the enlarged schematic diagram at the discharging chute assembly in

[0019] Figure 3 is Figure 1 the enlarged schematic diagram at the storage chute assembly in

[0020] Figure 4 is Figure 1 the enlarged schematic diagram at the feeding chute assembly in

[0021] Figure 5 is the schematic diagram of the discharging chute assembly in the present utility model. Detailed implementation manners

[0022] The preferred embodiments of the present utility model will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present utility model, and are not used to limit the present utility model.

[0023] As Figures 1-5 shown, a buffer collection device applicable to a pre-filled needle includes a frame 1. An inlet chute assembly 2 is arranged on the inlet side of the frame 1, and an outlet chute assembly 3 is arranged on the outlet side of the frame 1. A storage chute assembly 4 is arranged between the inlet chute assembly 2 and the outlet chute assembly 3. The storage chute assembly 4 includes a plurality of storage chutes arranged in parallel at intervals. A horizontal movement assembly is arranged between the storage chute assembly 4 and the frame 1; the chute widths of each storage chute are the same, the chute widths of the inlet chute assembly 2 and the outlet chute assembly 3 can be adjusted, and a material blocking assembly is arranged at the inlet end of the outlet chute assembly 3; the inclination angles of the inlet chute assembly 2, the outlet chute assembly 3 and the storage chute assembly 4 are the same and the outlet side is lower than the inlet side. When the storage chute assembly 4 moves horizontally, one of the storage chutes can form a complete chute passage with the inlet chute assembly 2 and the outlet chute assembly 3.

[0024] The outlet chute assembly 3 includes a fixed bottom plate 5. The lower end of the fixed bottom plate 5 is connected to the frame 1. A fixed chute plate 6 and an adjustable chute plate 7 are arranged above the fixed bottom plate 5. The fixed chute plate 6 and the adjustable chute plate 7 are located in the same inclined plane and the outlet end is lower than the inlet end. The lower end of the fixed chute plate 6 is fixedly connected to the upper end of the fixed bottom plate 5 through a first chute connecting plate 51. The adjustable chute plate 7 is connected to the upper end of the fixed bottom plate 5 through a second chute connecting plate 52. A width adjustment structure is arranged between the adjustable chute plate 7 and the second chute connecting plate 52; the structure of the inlet chute assembly 2 is the same as that of the outlet chute assembly 3.

[0025] The width adjustment structure includes a first screw hole arranged on the upper end surface of the second chute connecting plate 52. A first waist-shaped hole perpendicular to the outlet direction is arranged on the adjustable chute plate 7 at a position corresponding to the first screw hole. A first fastening screw passes through the first waist-shaped hole and is screwed into the first screw hole. The upper end of the first fastening screw is fixedly connected with a pressing turning handle 9.

[0026] The stock storage chute assembly 4 includes a plurality of stock storage chute plates 10, and each stock storage chute plate 10 is connected in parallel by a parallel connection member to form an integral body; the horizontal movement assembly includes a moving bottom plate 11. A linear guide rail 12 is provided at the upper end of the frame 1, and the direction of the linear guide rail 12 is perpendicular to the discharging direction. The moving bottom plate 11 is slidably connected to the linear guide rail 12. An electric cylinder 13 parallel to the linear guide rail 12 is also provided at the upper end of the frame 1. The lower end surface of the moving bottom plate 11 is fixedly connected to the slider of the electric cylinder 13. A vertical support plate 14 is provided at each of the two ends of the upper end surface of the moving bottom plate 11 parallel to the moving direction. The stock storage chute assembly 4 is placed on the two vertical support plates 14; a stock storage stop bar 15 is provided at the discharging end of the stock storage chute assembly 4. The lower end of the stock storage stop bar 15 is connected to the upper end of the frame 1 through a connecting rod 16. The stock storage stop bar 15 blocks at the discharging port of each stock storage chute and leaves a gap between the stock storage stop bar and the stock storage chute plate; a third screw hole is provided at the upper end of the connecting rod 16, and a second waist-shaped hole is provided on the stock storage stop bar 15. The third fastening screw passes through the second waist-shaped hole and is screwed into the third screw hole.

[0027] The parallel connection member includes a cross-over flat plate 17. A plurality of connecting columns 18 are spacedly provided on the lower end surface of the cross-over flat plate 17. A support frame 19 is respectively connected to the lower ends of the two outermost connecting columns 18. The lower end of each of the middle connecting columns 18 correspondingly connects to the upper end surface of a stock storage chute plate 10; the support frame 19 is correspondingly placed on the vertical support plate 14. A limit clamping member 20 is provided on the outer side surface of the support frame 19, and a limit stop block 21 corresponding to the limit clamping member 20 is provided on the outer side surface of the vertical support plate 14; there are two parallel connection members, which are respectively provided at the feeding end and the discharging end of the stock storage chute plate 10.

[0028] The material blocking assembly includes a fixed seat 22. The fixed seat 22 is installed on the first chute connecting plate 51 of the discharging chute assembly 3. A guide rod cylinder 23 is provided on the fixed seat 22. The cylinder body of the guide rod cylinder 23 is connected to the fixed seat 22. The front end of the telescopic rod of the guide rod cylinder 23 is connected to a material blocking plate 24. When the telescopic rod extends, the material blocking part of the material blocking plate 24 can reach below the discharging chute of the discharging chute assembly 3.

[0029] Working principle:

[0030] According to the size of the pre-filled needle to be cached, use the width adjustment component to adjust the chute width of the feeding chute component 2 and the discharging chute component 3. Then, fix the position of the storage baffle 15 according to the positions of the fixed chute plate 6 and the adjustable chute plate 7 of the discharging chute component 3. Again, according to the size of the pre-filled needle to be cached, select a storage chute component 4 with a corresponding width and place it on the vertical support plate 14. Thus, the cache preparation work is completed. When the discharging side of this device stops, the guide rod cylinder 23 controls the telescopic rod to extend to make the discharging chute in a closed state, and the electric cylinder 13 controls the regular movement of the moving bottom plate 11 to load the pre-filled needles into each storage chute, thereby realizing the caching of the pre-filled needles. When the feeding side of this device stops, the guide rod cylinder 23 controls the telescopic rod to retract to make the discharging chute in an open state, and the electric cylinder 13 controls the regular movement of the moving bottom plate 11 to send the pre-filled needles in each storage chute into the discharging chute. When there is no stop situation, make the discharging chute in an open state, and then select any one of the storage chutes to align with the feeding chute component 2 and the discharging chute component 3 to form a chute passage.

[0031] Two fixed brackets 8 are arranged on the side of the second chute connecting plate 52. The fixed brackets 8 are arranged at intervals along the discharging direction. The inner end of each fixed bracket 8 is fixedly connected to the side of the second chute connecting plate 52. An adjustment positioning component is arranged on the upper end surface of the fixed bracket 8. The adjustment positioning component includes a positioning block 25. A positioning through hole is arranged on the positioning block 25. The distances from each edge of the positioning block 25 to the positioning through hole are all different. The second fixed bracket 8 is provided with a second screw hole corresponding to the positioning through hole. The second fastening screw passes through the positioning through hole and then is screwed into the second screw hole. The positions of each positioning block 25 on the fixed bracket 8 correspond to each other. The distance between each edge of the positioning block 25 and the positioning through hole respectively corresponds to pre-filled needles of different size models. During actual use, adjust and fix the positioning block 25 according to the size model of the pre-filled needle, and it can realize the quick and accurate positioning and fixing of the adjustable chute plate 7.

[0032] The shape of the storage chute is S-shaped, which can slow down the sliding speed of the pre-filled needle during the storage process and prevent the pre-filled needle from being damaged.

[0033] A blowing component is arranged on the fixed chute plate 6 of the feeding chute component 2. The blowing component includes a support column 26. The lower end of the support column 26 is perpendicularly and fixedly connected to the fixed chute plate 6. The upper end of the support column 26 is perpendicularly connected to a blowing plate 27 parallel to the storage chute. A number of blowing ports facing the discharging direction of the storage chute are arranged on the blowing plate 27 (A in the figure is the simulated blowing air flow). When the situation of pre-filled needle blockage occurs during the storage process, the blockage situation can be eliminated by blowing.

[0034] On the blowing plate 27, on the fixed slide plate 6 of the discharge chute assembly 3, and on the fixed slide plate 6 of the feed chute assembly 2, a material detection sensor 28 is provided through a connecting member (in the figure, B is the simulated detection ray). The material detection sensor 28 can be used to timely detect whether the pre-filled needle is blocked.

[0035] A buffer collection device applicable to a pre-filled needle of the present utility model forms a stock storage chute assembly by paralleling multiple stock storage chutes with widths adapted to the same pre-filled needle model. One pre-filled needle model corresponds to one stock storage chute assembly. When buffering is required, a suitable stock storage chute assembly is selected and coordinated with the adjustable-width feed chute assembly and discharge chute assembly to achieve the buffering of the pre-filled needle, and it can be compatible with multiple product models.

[0036] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A cache collection device suitable for a pre-filling needle, characterized in that: The machine comprises a frame, wherein a feed slide assembly is arranged on the feed side of the frame, a discharge slide assembly is arranged on the discharge side of the frame, a storage slide assembly is arranged between the feed slide assembly and the discharge slide assembly, the storage slide assembly comprises a plurality of storage slides arranged in parallel and at intervals, and a horizontal movement assembly is arranged between the storage slide assembly and the frame; The slideway widths of the storage slideways are the same, the slideway widths of the feed slideway assembly and the discharge slideway assembly can be adjusted, and a material blocking assembly is provided at the feed end of the discharge slideway assembly; The inclination angles of the feed chute assembly, the discharge chute assembly and the storage chute assembly are consistent, and the discharge side is lower than the feed side. When the storage chute assembly moves horizontally, any of the storage chute can form a complete chute passage with the feed chute assembly and the discharge chute assembly; The material storage slide assembly comprises a plurality of material storage slide plates, each of which is connected in parallel to form an integral whole through at least one parallel connection member; The horizontal moving assembly includes a moving base plate, a linear guide rail is arranged on the upper end of the frame, the direction of the linear guide rail is perpendicular to the discharging direction, the moving base plate is slidably connected with the linear guide rail, an electric cylinder parallel to the linear guide rail is also arranged on the upper end of the frame, the lower end surface of the moving base plate is fixedly connected with the slider of the electric cylinder, and a vertical support plate is respectively arranged at both ends of the upper end surface of the moving base plate parallel to the moving direction, and the material storage slide assembly is placed on the two vertical support plates; The material discharging end of the material storage slide assembly is provided with a material storage baffle, the lower end of the material storage baffle is connected to the upper end of the frame through a connecting rod, and the material storage baffle is blocked at the material discharging port of each material storage slide and a gap is left between the material storage slide plate; A third screw hole is arranged at the upper end of the connecting rod, a second waist-shaped hole is arranged on the material storage baffle bar, and a third fastening screw passes through the second waist-shaped hole and is screwed into the third screw hole.

2. A cache collection device suitable for a pre-filling needle according to claim 1, characterized in that: The discharging slide assembly comprises a fixed bottom plate, the lower end of the fixed bottom plate is connected to the frame, a fixed slide plate and an adjusting slide plate are arranged above the fixed bottom plate, the fixed slide plate and the adjusting slide plate are located in the same inclined plane, and the discharging end is lower than the feeding end, the lower end of the fixed slide plate is fixedly connected to the upper end of the fixed bottom plate through a first slide connecting plate, the adjusting slide plate is connected to the upper end of the fixed bottom plate through a second slide connecting plate, and a width adjustment structure is arranged between the adjusting slide plate and the second slide connecting plate; The structure of the inlet chute assembly is the same as that of the outlet chute assembly.

3. A cache collection device suitable for a pre-filling needle according to claim 2, characterized in that: The width adjustment structure includes a first screw hole arranged on the upper end surface of the second slide connecting plate, and a first waist-shaped hole perpendicular to the discharge direction is arranged at a position corresponding to the first screw hole on the adjustment slide plate. The first fastening screw passes through the first waist-shaped hole and is screwed into the first screw hole, and the upper end of the first fastening screw is fixedly connected to a tightening handle.

4. A cache collection device suitable for a pre-filled needle according to claim 3, characterized in that: At least two fixed support plates are arranged on the side of the second slide connecting plate, and the fixed support plates are arranged at intervals along the discharge direction. The inner end portion of each fixed support plate is fixedly connected to the side of the second slide connecting plate, and an adjustment positioning assembly is arranged on the upper end surface of the fixed support plate. The adjustment positioning assembly includes a positioning block, and a positioning through hole is arranged on the positioning block. The distances between each edge of the positioning block and the positioning through hole are different. A second screw hole is arranged on the fixed support plate corresponding to the position of the positioning through hole, and a second fastening screw passes through the positioning through hole and is screwed into the second screw hole, and the position of each positioning block on the fixed support plate corresponds to the same.

5. A cache collection device suitable for a pre-filled needle according to claim 2, characterized in that: A blowing assembly is arranged on the fixed slide plate of the feeding slide assembly, and the blowing assembly includes a supporting column, the lower end of the supporting column is vertically fixedly connected to the fixed slide plate, the upper end of the supporting column is vertically connected to a blowing plate parallel to the storage slide, and the blowing plate is provided with a plurality of blowing ports facing the discharge direction of the storage slide.

6. A buffer collection device suitable for a pre-filled needle according to claim 5, characterized in that: Material detection sensors are arranged on the blowing plate, the fixed slide plate of the discharge slide assembly, and the fixed slide plate of the feed slide assembly.

7. A cache collection device suitable for a pre-filled needle according to claim 1, characterized in that: The parallel connection member includes a cross-plate, and a plurality of connection columns are arranged at intervals on the lower end surface of the cross-plate, and the lower ends of the two outermost connection columns are respectively connected to a supporting frame, and the lower end of each of the middle connection columns is correspondingly connected to the upper end surface of one of the storage slide plates; The support frame is correspondingly placed on the vertical support plate, a limit clamp is provided on the outer side of the support frame, and a limit stopper corresponding to the limit clamp is provided on the outer side of the vertical support plate; There are two parallel connecting members, which are respectively arranged at the feeding end and the discharging end of the material storage slide plate.

8. The cache collection device applicable to the pre-filling needle according to claim 1, characterized in that: The shape of the material storage slide is S-shaped.

9. A cache collection device suitable for a pre-filling needle according to claim 2, characterized in that: The material blocking assembly includes a fixed seat, which is installed on the first slide connecting plate of the discharging slide assembly. A guide rod cylinder is arranged on the fixed seat, and the cylinder body of the guide rod cylinder is connected to the fixed seat. A material blocking plate is connected to the front end of the telescopic rod of the guide rod cylinder. When the telescopic rod is extended, the material blocking part of the material blocking plate can reach under the discharging slide of the discharging slide assembly.