Anti-clamping spiral coal feeder

By introducing crushing and agitation components into the spiral coal feeder, the problems of blockage and jamming of the spiral coal feeder are solved, and automated dredging and anti-blocking functions are realized, improving the operating efficiency and reliability of the equipment.

CN223046548UActive Publication Date: 2025-07-01XIANGSHAN FANGZHENG MACHINERY
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Patent Information

Application Number
CN202421905669.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-07-01
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The existing spiral coal feeders are easily blocked due to excessive feeding, especially when the coal material is damp and blocked, the conveying screw is easily stuck, and the drainage process is time-consuming and labor-intensive.

Method used

An anti-blocking spiral coal feeder is designed, equipped with crushing components and agitating components. The crushing components crush blocked coal through flexible plastic rods and metal crushing heads. The agitating components prevent blockage of the feed hopper through the agitating rods. The linkage components realize power transmission, and the linkage agitating and crushing components work together.

Benefits of technology

It effectively prevents the conveying screw from being stuck by agglomerated coal, realizes automatic unblocking of the feed hopper, reduces manual intervention and equipment maintenance time, and improves equipment operation efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223046548U_ABST
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Abstract

The utility model discloses an anti-blocking type spiral coal feeder which comprises a working table, a charging barrel, a conveying screw rod, a crushing assembly, a stirring assembly, a feeding hopper, a linkage assembly, a driving motor and a speed reducer, one side of the working table is fixedly connected with the charging barrel, and the other side of the working table is fixedly connected with the driving motor and the speed reducer. A conveying screw rod is rotationally connected into the charging barrel, a feeding hopper is arranged at the top of one side of the charging barrel, a discharging opening is formed in the bottom of the other side of the charging barrel, the crushing assembly is arranged on the outer wall of the top of the charging barrel, the stirring assembly and the linkage assembly are arranged on the side wall of the feeding hopper, and the stirring assembly is used for stirring coal in the feeding hopper to prevent blockage; the linkage assembly synchronously drives the stirring rod in the feeding hopper to rotate, and the rotating stirring rod continuously stirs the coal in the feeding hopper, so that the caked coal in the feeding hopper is smashed and dredged, and the conveying screw is prevented from being blocked by the caked coal.
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Description

Technical Field

[0001] The utility model relates to the technical field of screw coal feeders, in particular to an anti-jamming screw coal feeder. Background Art

[0002] The existing screw coal feeder is composed of a closed feed barrel and a conveying screw inside. Since the feed barrel of the screw coal feeder is fully enclosed and there is mostly no dredging device at the feed inlet, the coal material will be blocked due to excessive feeding. During long-term operation, it will adhere, accumulate and caking inside the feed barrel, increasing the wear of the conveying screw and the coal feeding resistance. Especially when the coal material is damp and caked, the conveying screw will be stuck by the caked hard coal material, and it is necessary to disassemble the conveying screw to dredge the coal material in the feed barrel, which is time-consuming and laborious. Therefore, an anti-jamming screw coal feeder is designed to solve the above problems. Summary of the Utility Model

[0003] Aiming at the deficiencies of the existing screw coal feeder, the purpose of the utility model is to provide an anti-jamming screw coal feeder, which has the advantages of dredging the incoming coal material, dredging the stuck coal material in the feed barrel, etc.

[0004] To achieve the above purpose, a technical solution adopted by the utility model is: an anti-jamming screw coal feeder, including a workbench, a feed barrel, a conveying screw, a crushing assembly, a stirring assembly, a feed hopper, a linkage assembly, a driving motor and a reducer. One side of the workbench is fixedly connected with a feed barrel, and the other side of the workbench is fixedly connected with a driving motor and a reducer. The conveying screw is rotatably connected inside the feed barrel. There is a feed hopper at the top of one side of the feed barrel, and there is a discharge port at the bottom of the other side of the feed barrel. One end of the input shaft of the conveying screw extends out of the feed barrel and is connected to the output end of the reducer. The input end of the reducer is connected to the output end of the driving motor. The crushing assembly is arranged on the outer wall of the top of the feed barrel, and the crushing assembly is used to crush the caked coal material in the feed barrel. The stirring assembly and the linkage assembly are arranged on the side wall of the feed hopper. The stirring assembly is used to stir the coal material in the feed hopper to prevent blockage, and the linkage assembly is used to transmit the power of the conveying screw to the stirring assembly;

[0005] Preferably, the crushing assembly includes a cylinder, a vibration motor, a gantry, a substrate, a flexible plastic rod, a buffer rubber pad and a metal crushing head. The gantry is fixedly connected to the outer wall of the feed barrel. A cylinder is fixedly connected to the middle of the gantry. The substrate is fixedly connected to the telescopic end of the cylinder through the buffer rubber pad. Vibration motors are arranged on both sides of the top of the substrate. A plurality of flexible plastic rods penetrating the outer wall of the feed barrel are arranged at equal intervals at the bottom of the substrate. A metal crushing head is arranged at the bottom end of the flexible plastic rod, and the flexible plastic rod moves out of the feed barrel when the conveying screw works;

[0006] Further preferably, the bottom end surface of the metal crushing head is conical;

[0007] Further preferably, the flexible plastic rod has the characteristic of bendability and recoverability; when the flexible plastic rod extends into the barrel to break up the caked coal material, the flexible plastic rod is not subjected to radial force and thus will not bend; when the flexible plastic rod abuts against the conveying screw, since the conveying screw is made of metal and has a curvature, the flexible plastic rod is forced to bend under the radial force, thereby preventing the conveying screw from being damaged by the crushing head.

[0008] Preferably, the stirring assembly includes a stirring rod, a rotating seat and a driven bevel gear. The rotating seat is rotatably connected to the side wall of the feed hopper. The rotating seat is provided with a stirring rod obliquely corresponding to the inner end face of the feed hopper. The other end face of the rotating seat is fixedly connected with a driven bevel gear.

[0009] Preferably, the linkage assembly includes a linkage rod, a driving bevel gear and a transmission bevel gear. The driving bevel gear is sleeved on the input shaft of the conveying screw. The linkage rod is rotatably connected to the outer wall of the feed hopper. Transmission bevel gears are arranged at both ends of the linkage rod. The transmission bevel gear at one end of the linkage rod meshes with the driving bevel gear, and the transmission bevel gear at the other end of the linkage rod meshes with the driven bevel gear.

[0010] The beneficial effects of the present utility model are as follows: 1. The stirring rod in the feed hopper is synchronously driven to rotate through the linkage assembly, and the rotating stirring rod continuously stirs the coal material in the feed hopper, so as to break up and dredge the caked coal material in the feed hopper, thereby preventing the conveying screw from being stuck by the caked coal material; 2. The cylinder extends to drive the flexible plastic rod to extend into the barrel, and the vibration motor forces the metal crushing head at the bottom end of the flexible plastic rod to swing at a high frequency, so as to facilitate the metal crushing head to insert into the caked coal material for crushing and dredging. Description of the Drawings

[0011] Figure 1 is a sectional structure view of the present utility model;

[0012] Figure 2 is a sectional structure view of the present utility model in the dredging state;

[0013] Figure 3 is the present utility model Figure 1 partial enlarged view of area I in;

[0014] Figure 4 is the present utility model Figure 1 partial enlarged view of area II in. Detailed Description of the Preferred Embodiments

[0015] The following describes in detail the preferred embodiments of the present utility model with reference to the accompanying drawings, so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, thereby making the protection scope of the present utility model more clearly defined.

[0016] It should be noted that in the description of the present utility model, the terms indicating the direction or positional relationship such as "upper", "lower", "left", "right", "inner", "outer", etc. are based on the direction or positional relationship shown in the drawings. This is only for convenience of description and does not indicate or imply that the device or component must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.

[0017] In addition, it should be noted that in the description of the present utility model, unless otherwise clearly specified and defined, the terms "installed", "connected", "connected", "provided with", "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, and can be the communication inside two components. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0018] Please refer to Figures 1 to 4 , the embodiments of the present utility model include:

[0019] An anti-jamming type spiral coal feeder, comprising a workbench 1, a feed cylinder 2, a conveying screw 3, a crushing assembly 4, a stirring assembly 5, a feed hopper 6, a linkage assembly 7, a driving motor 8 and a speed reducer 9. One side of the workbench 1 is fixedly connected with the feed cylinder 2, and the other side of the workbench 1 is fixedly connected with the driving motor 8 and the speed reducer 9. The conveying screw 3 is rotatably connected inside the feed cylinder 2. One side of the top of the feed cylinder 2 is provided with a feed hopper 6, and the bottom of the other side of the feed cylinder 2 has a discharge port. One end of the input shaft of the conveying screw 3 extends out of the feed cylinder 2 and is connected to the output end of the speed reducer 9. The input end of the speed reducer 9 and the output end of the driving motor 8 are connected. The crushing assembly 4 is arranged on the outer wall of the top 6 of the feed cylinder 2, and the crushing assembly 4 is used to crush the caked coal in the feed cylinder 2. The stirring assembly 5 and the linkage assembly 7 are arranged on the side wall of the feed hopper 6. The stirring assembly 5 is used to stir the coal in the feed hopper 6 to prevent blockage, and the linkage assembly 7 is used to transmit the power of the conveying screw 3 to the stirring assembly 5;

[0020] The crushing assembly 4 includes a cylinder 41, a vibration motor 42, a gantry 43, a substrate 44, a flexible plastic rod 45, a buffer rubber pad 46 and a metal crushing head 47. The gantry 43 is fixedly connected to the outer wall of the feed cylinder 2. The middle of the gantry 43 is fixedly connected with the cylinder 41. The substrate 44 is fixedly connected to the telescopic end of the cylinder 41 through the buffer rubber pad 46. The vibration motors 42 are arranged on both sides of the top of the substrate 44. A plurality of flexible plastic rods 45 penetrating the outer wall of the feed cylinder 2 are arranged at equal intervals at the bottom of the substrate 44. The bottom end of the flexible plastic rod 45 is provided with a metal crushing head 47, and the flexible plastic rod 45 moves out of the feed cylinder 2 when the conveying screw 3 works;

[0021] The bottom end face of the metal crushing head 47 is conical;

[0022] The flexible plastic rod 45 has the characteristic of being bendable and recoverable; when the flexible plastic rod 45 extends into the barrel 2 to crush the caked coal material, the flexible plastic rod 45 is not subject to radial force and thus will not bend; when the flexible plastic rod 45 abuts against the conveying screw 3, since the conveying screw 3 is made of metal and has a curvature, the flexible plastic rod 45 is forced to bend under the radial force, thereby preventing the conveying screw 3 from being damaged by the crushing head;

[0023] The stirring assembly 5 includes a stirring rod 51, a rotating seat 52 and a driven bevel gear 53. The rotating seat 52 is rotatably connected to the side wall of the feed hopper 6. The rotating seat 52 is inclined with a stirring rod 51 corresponding to the inner end face of the feed hopper 6. The other end face of the rotating seat 52 is fixedly connected with a driven bevel gear 53;

[0024] The linkage assembly 7 includes a linkage rod 71, a driving bevel gear 72 and a transmission bevel gear 73. The driving bevel gear 72 is sleeved on the input shaft of the conveying screw 3. The linkage rod 71 is rotatably connected to the outer wall of the feed hopper 6. Both ends of the linkage rod 71 are provided with transmission bevel gears 73. One transmission bevel gear 73 at one end of the linkage rod 71 meshes with the driving bevel gear 72, and the other transmission bevel gear 73 at the other end of the linkage rod 71 meshes with the driven bevel gear 53;

[0025] Through the above settings, in the actual working process, its specific working principle is as follows:

[0026] When the spiral coal feeder works, the driving motor 8 is started. The power output by the driving motor 8 drives the conveying screw 3 to rotate through the reducer 9, so as to convey the coal material by the conveying screw 3;

[0027] In the above process, the rotating conveying screw 3 drives the driving bevel gear 72 to rotate at the same time. The power of the driving bevel gear 72 is transmitted to the driven bevel gear 53 through the linkage rod 71 and the transmission bevel gear 73. The driven bevel gear 53 drives the rotating seat 52 and the stirring rod 51 located in the feed hopper 6 to rotate. The rotating stirring rod 51 continuously stirs the coal material in the feed hopper 6, so as to crush and dredge the caked coal material in the feed hopper 6, facilitating the conveying operation of the conveying screw 3;

[0028] When the conveying screw 3 is stuck by the caked coal material, the air cylinder 41 and the vibration motor 42 are started. The air cylinder 41 extends to drive the flexible plastic rod 45 to extend into the barrel 2. The vibration motor 42 forces the metal crushing head 47 at the bottom end of the flexible plastic rod 45 to swing at a high frequency, so as to facilitate the metal crushing head 47 to insert into the caked coal material for crushing and dredging. During this process, the driving motor 8 drives the conveying screw 3 to rotate forward and backward, so as to assist the metal crushing head 47 to crush the caked coal material. Thus, when dredging the coal material in the barrel 2, it is not necessary to disassemble the conveying screw 3, achieving the effect of saving time and effort;

[0029] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present invention.

Claims

1. An anti-stuck spiral coal feeder, characterized in that: It includes a workbench, a barrel, a conveying screw, a crushing assembly, a stirring assembly, a feed hopper, a linkage assembly, a drive motor and a reducer. The workbench is fixedly connected to one side of the workbench, and the other side of the workbench is fixedly connected to the drive motor and the reducer. The barrel is rotatably connected with a conveying screw, a feed hopper is provided on the top of one side of the barrel, and a discharge port is provided on the bottom of the other side of the barrel. The input shaft at one end of the conveying screw extends out of the barrel and is connected to the output end of the reducer, and the input end of the reducer is connected to the output end of the drive motor. The crushing assembly is arranged on the outer wall of the top of the barrel, and the crushing assembly is used to crush the agglomerated coal in the barrel. The stirring assembly and the linkage assembly are arranged on the side wall of the feed hopper. The stirring assembly is used to stir the coal in the feed hopper to prevent blockage, and the linkage assembly is used to transmit the power of the conveying screw to the stirring assembly.

2. The anti-stuck spiral coal feeder according to claim 1, characterized in that: The crushing assembly includes a cylinder, a vibration motor, a gantry, a base plate, a flexible plastic rod, a buffer rubber pad and a metal crushing head. The gantry is fixedly connected to the outer wall of the barrel, the middle part of the gantry is fixedly connected to the cylinder, the base plate is fixedly connected to the telescopic end of the cylinder through the buffer rubber pad, vibration motors are arranged on both sides of the top of the base plate, and a plurality of flexible plastic rods penetrating the outer wall of the barrel are arranged at equal intervals at the bottom of the base plate. A metal crushing head is arranged at the bottom end of the flexible plastic rod, and the flexible plastic rod is moved out of the barrel when the conveying screw is working.

3. The anti-stuck spiral coal feeder according to claim 2, characterized in that: The bottom end surface of the metal crushing head is conical.

4. The anti-stuck spiral coal feeder according to claim 2, characterized in that: The flexible plastic rod has a bending recovery property.

5. The anti-stuck spiral coal feeder according to claim 1, characterized in that: The stirring assembly includes a stirring rod, a rotating seat and a driven bevel gear. The rotating seat is rotatably connected to the side wall of the feed hopper. The rotating seat is inclined with a stirring rod corresponding to the inner end surface of the feed hopper, and the other end surface of the rotating seat is fixedly connected to the driven bevel gear.

6. The anti-stuck spiral coal feeder according to claim 1, characterized in that: The linkage assembly includes a linkage rod, an active bevel gear and a transmission bevel gear. The active bevel gear is sleeved on the input shaft of the conveying screw. The linkage rod is rotatably connected to the outer wall of the feed hopper. Transmission bevel gears are provided at both ends of the linkage rod. The transmission bevel gear at one end of the linkage rod is meshed with the active bevel gear, and the transmission bevel gear at the other end of the linkage rod is meshed with the driven bevel gear.