Hydraulic uncoiler
By designing a discharge table and motor system in the hydraulic uncoiler to clamp the steel coil, and supporting the coil through hydraulic cylinders and electric telescopic rods, the problems of dropping and bending deformation of the coil during the transportation of the steel coil are solved, and the safe transportation of the steel coil and the stability of the coil are achieved.
Patent Information
- Application Number
- CN202421887707.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-06
AI Technical Summary
The existing hydraulic uncoilers cannot fix the steel coil when transporting the steel coil, which can easily cause the steel coil to roll off, affecting the damage of the steel coil and personnel safety. At the same time, the suspended reel is prone to bending and deforming when bearing the material weight and uncoil tension, affecting the flatness and uncoiling accuracy of the material.
A hydraulic uncoiler is designed, which adopts the coordination between the discharge table, connecting block, rotating rod, arc baffle, motor base and motor to achieve clamping of the steel coil; through the coordination of hydraulic cylinder, electric telescopic rod, fixed block, round rod, support block and shock absorbing spring, the suspended end of the coil is supported to maintain the linearity and stability of the coil.
It effectively avoids the risk of steel coil falling during transportation, ensures safe transportation of steel coils, and the flatness and uncoiling accuracy of materials, while improving the stability and stiffness of the roll.
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Figure CN223046883U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of uncoilers, in particular to a hydraulic uncoiler. Background Technique
[0002] A hydraulic uncoiler is an important industrial equipment, mainly used to support coiled plates and provide tension to steel strips. The working principle of the hydraulic uncoiler is to push the expansion and contraction of the reel through hydraulic pressure to realize the uncoiling and reeling of the coiled plates.
[0003] For the existing hydraulic uncoilers, when transporting steel coils, they cannot fix the moving steel coils, which may cause the steel coils to roll down, affect the damage of the steel coils and even cause personal injuries. Moreover, one end of the reel of the existing hydraulic uncoiler is often suspended. Although this design simplifies the structure to a certain extent, the suspended reel is prone to bending deformation when bearing the weight of the material and the uncoiling tension, affecting the flatness of the material and the uncoiling accuracy. Content of the Utility Model
[0004] The purpose of the utility model is to provide a hydraulic uncoiler to solve the problems put forward in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A hydraulic uncoiler, comprising:
[0007] An uncoiler body, the bottom surface of which is fixedly connected with a base in contact with the ground, and a reel is rotatably connected to the side wall. Two slide rails are symmetrically arranged on the top surface of the base;
[0008] A material transport trolley, arranged below the reel, for transporting coiled plate materials;
[0009] A support mechanism, fixedly connected to the base, for supporting the reel.
[0010] Preferably: An extension rod is fixedly connected to the end of the reel, and a docking groove is arranged on the outer wall of the extension rod.
[0011] Furthermore: The material transport trolley includes:
[0012] A support seat, two opposite side walls of which are each provided with two moving wheels, the surface of the moving wheels is in contact with the inner wall of the slide rail, and four hydraulic cylinders I are symmetrically and fixedly connected to the inside of the support seat;
[0013] A material discharging platform, the bottom surface of which is fixedly connected to the top ends of the four hydraulic cylinders I.
[0014] Furthermore, two connecting blocks are symmetrically fixed on the outer walls of the two opposite sides of the feeding table. A rotating rod is rotatably connected between the two connecting blocks. Two arc-shaped baffles are sleeved and fixed on the outer walls of the two rotating rods. The arc-shaped baffles on the two rotating rods are symmetrical to each other. Two motor bases are symmetrically and fixedly connected to the outer wall of the feeding table. Motors I are sleeved and fixed in the inner walls of the two motor bases. The motor shafts of the two motors I are respectively drivingly connected to one ends of the two rotating rods.
[0015] Furthermore, the supporting mechanism includes a first fixing seat and a second fixing seat. The first fixing seat and the second fixing seat are respectively fixedly connected to the outer walls of the two opposite sides of the base. A third hydraulic cylinder is rotatably connected to the top surface of the second fixing seat. An electric telescopic rod is fixedly connected to the top end of the third hydraulic cylinder. A toothed ring is sleeved and fixed on the outer wall of the third hydraulic cylinder. A second hydraulic cylinder is fixedly connected to the top surface of the first fixing seat. A rectangular block is fixedly connected to the top end of the second hydraulic cylinder. A plugging hole for inserting the end of the electric telescopic rod is formed in the side wall of the rectangular block close to the electric telescopic rod.
[0016] Furthermore, a fixing block is fixedly connected to the top surface of the electric telescopic rod. Two sliding grooves are formed in the top surface of the fixing block. A round rod is slidably inserted into the two sliding grooves. The top ends of the two round rods are fixedly connected to a supporting block. A damping spring is sleeved on the outer walls of the two round rods. The inner arc surface of the supporting block is in contact with the outer arc surface of the docking groove.
[0017] Furthermore, a motor II is fixedly connected to the side wall of the second fixing seat. A gear is drivingly connected to the motor shaft of the motor II. The gear is in meshing transmission with the toothed ring.
[0018] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0019] 1. Through the cooperative setting among the feeding table, the connecting blocks, the rotating rods, the arc-shaped baffles, the motor bases and the motors I, starting the motors I enables the motor shafts of the motors I to drive the rotating rods, so that the rotating rods can drive the arc-shaped baffles to deflect, thereby clamping the steel coils on the feeding table and preventing the steel coils from falling during transportation.
[0020] 2. Through the cooperative setting among the second hydraulic cylinder, the rectangular block, the plugging hole, the third hydraulic cylinder, the electric telescopic rod, the fixing block, the round rods, the supporting block, the damping spring, the extension rod, the docking groove and the reel, the suspended end of the reel can be supported, enabling the reel to maintain better linearity and stability during operation. Additionally, through the cooperative setting among the motor II, the gear and the toothed ring, starting the motor II enables the third hydraulic cylinder to drive the electric telescopic rod to rotate, preventing the electric telescopic rod from blocking the advancing route of the material transportation trolley when feeding. Description of the Drawings
[0021] Figure 1-2 is a schematic diagram of the overall structure of a hydraulic decoiler of the present utility model;
[0022] Figure 3 is a schematic diagram of the structure of the material transport trolley in the present utility model;
[0023] Figure 4 is a schematic diagram of the structure of the support mechanism in the present utility model;
[0024] Figure 5 is an enlarged schematic diagram of the structure of area A in the present utility model.
[0025] In the figure: 100, decoiler body; 110, reel; 111, base; 112, slide rail; 113, extension rod; 1131, docking groove; 200, material transport trolley; 210, support seat; 211, moving wheel; 212, hydraulic cylinder 1; 220, material discharging table; 221, connecting block; 222, rotating rod; 223, arc-shaped baffle; 230, motor seat; 231, motor 1; 300, support mechanism; 310, fixed seat 1; 311, hydraulic cylinder 2; 312, rectangular block; 313, insertion hole; 314, fixed seat 2; 315, motor 2; 316, gear; 320, hydraulic cylinder 3; 321, gear ring; 322, electric telescopic rod; 330, fixed block; 331, round rod; 332, support block; 333, shock absorption spring. Specific embodiments
[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0027] Please refer to Figures 1 to 5 , in the embodiment of the present utility model, a hydraulic decoiler includes a decoiler body 100, a base 111 fixedly connected to the bottom surface and in contact with the ground, a reel 110 rotatably connected to the side wall, and two slide rails 112 symmetrically arranged on the top surface of the base 111; a material transport trolley 200, arranged below the reel 110 for transporting coil materials; and a support mechanism 300, fixedly connected to the base 111 for supporting the reel 110.
[0028] Specifically, when in use, the steel coil is placed on the material transport trolley 200, and the material transport trolley 200 is started to drive the steel coil along the slide rail 112 to approach the reel 110, and the height of the material transport trolley 200 is adjusted to align and socket the steel coil with the reel 110, and the expansion and contraction of the reel 110 is controlled by the hydraulic system so that it can adapt to the diameter of the steel coil. Finally, before the uncoiler body 100 drives the reel 110 to rotate, the height of the support mechanism 300 is adjusted to support the suspended end of the reel 110 to enhance the rigidity and stability of the reel 110.
[0029] Embodiment 1
[0030] like Figure 1-3 As shown, in the present embodiment, the material transport trolley 200 comprises: a support seat 210, two opposite side walls are each provided with two moving wheels 211, the surface of the moving wheel 211 is in contact with the inner wall of the slide rail 112, and the interior of the support seat 210 is symmetrically fixedly connected with four hydraulic cylinders 212; a material discharge platform 220, the bottom surface and the top of the four hydraulic cylinders 212 are fixedly connected, two opposite outer side walls of the material discharge platform 220 are symmetrically fixed with two connecting blocks 221, a rotating rod 222 is rotatably connected between the two connecting blocks 221, the outer walls of the two rotating rods 222 are both sleeved and fixed with two arc-shaped baffles 223, and the arc-shaped baffles 223 on the two rotating rods 222 are symmetrical with each other, and the outer wall of the material discharge platform 220 is symmetrically fixedly connected with two motor seats 230, the inner walls of the two motor seats 230 are both sleeved and fixed with motors 231, and the motor shafts of the two motors 231 are respectively transmission-connected to one end of the two rotating rods 222.
[0031] In this embodiment, the steel coil is placed on the top surface of the unloading table 220, and the motor 231 is started, so that the motor shafts of the two motors 231 are respectively transmitted to the rotating rods 222 connected thereto, so that the arc-shaped baffles 223 that are sleeved and fixed on the outer walls of the two rotating rods 222 and symmetrical to each other rotate toward each other, thereby forming a protective fence around the steel coil on the unloading table 220 to prevent the steel coil from falling when the material transport cart 200 moves along the slide rail 112.
[0032] like Figure 2 and Figures 4-5As shown in the figure, in this embodiment, an extension rod 113 is fixedly connected to the end of the winding drum 110. A docking groove 1131 is provided on the outer wall of the extension rod 113. The support mechanism 300 includes a first fixed seat 310 and a second fixed seat 314. The first fixed seat 310 and the second fixed seat 314 are respectively fixedly connected to two opposite outer side walls of the base 111. A third hydraulic cylinder 320 is rotatably connected to the top surface of the second fixed seat 314. The top end of the third hydraulic cylinder 320 is fixedly connected to an electric telescopic rod 322. A gear ring 321 is fixedly sleeved on the outer wall of the third hydraulic cylinder 320. A second hydraulic cylinder 311 is fixedly connected to the top surface of the first fixed seat 310. The top end of the second hydraulic cylinder 311 is fixedly connected to a rectangular block 312. A plugging hole 313 into which the end of the electric telescopic rod 322 is plugged is provided on the side wall of the rectangular block 312 close to the electric telescopic rod 322. A fixed block 330 is fixedly connected to the top surface of the electric telescopic rod 322. Two sliding grooves are provided on the top surface of the fixed block 330. A round rod 331 is slidably plugged in the two sliding grooves. The top ends of the two round rods 331 are fixedly connected to a support block 332. A damping spring 333 is sleeved on the outer walls of the two round rods 331. The inner arc surface of the support block 332 is in contact with the outer arc surface of the docking groove 1131.
[0033] During specific implementation, after the steel coil is sleeved on the winding drum 110, control the second hydraulic cylinder 311 and the third hydraulic cylinder 320 to extend, push the fixed block 330 upward until the inner arc surface of the support block 332 is in contact with the outer arc surface of the docking groove 1131, so that the support mechanism 300 supports the suspended end, making the winding drum 110 maintain better linearity and stability during operation. The round rod 331 is slidably plugged into the fixed block 330 and a damping spring 333 is sleeved on the outer wall of the round rod 331, which can play a buffering role when the winding drum 110 is running. And because the elastic force of the damping spring 333 can automatically adjust its compression amount according to the change of the load, the dynamic balance of the winding drum 110 is maintained to ensure smooth operation.
[0034] Embodiment Two
[0035] On the basis of Embodiment One, in order to make up for the defect that in the process of the material handling trolley 200 transporting the steel coil, the support mechanism 300 will block the traveling route of the material handling trolley 200.
[0036] As Figure 1 and Figure 4 shown in the figure, in this embodiment, a second motor 315 is fixedly connected to the side wall of the second fixed seat 314. The motor shaft of the second motor 315 is drivingly connected to a gear 316. The gear 316 and the gear ring 321 are in meshing transmission.
[0037] During specific implementation, after the steel coil is placed on the material handling trolley 200 but before it moves, control the electric telescopic rod 322 to contract, so that the output end of the electric telescopic rod 322 is no longer inserted into the insertion hole 313. At this time, start the second motor 315. The motor shaft of the second motor 315 drives the gear 316, so that the gear 316 and the gear ring 321 mesh and drive, so that the gear ring 321 drives the hydraulic cylinder three 320 and the electric telescopic rod 322 on the hydraulic cylinder three 320 to deflect, so that the electric telescopic rod 322 no longer blocks the advancing route of the material handling trolley 200. At this time, drive the material handling trolley 200 to drive the steel coil to move forward along the slide rail 112 towards the winding drum 110. After the steel coil is sleeved on the winding drum 110, the material handling trolley 200 can be controlled to return to the initial position, and then the second motor 315 is started to rotate the hydraulic cylinder three 320 to drive the electric telescopic rod 322 to the original position, so that the output end of the electric telescopic rod 322 is aligned with the insertion hole 313, and control the electric telescopic rod 322 to extend, so that the output end of the electric telescopic rod 322 is inserted into the insertion hole 313. Finally, control the hydraulic cylinder three 320 and the hydraulic cylinder two 311 to extend so that the support block 332 supports the winding drum 110.
[0038] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claims involved.
[0039] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A hydraulic uncoiler, characterized in that: include: The uncoiler body (100) has a base (111) fixedly connected to the bottom surface and in contact with the ground, and a winding drum (110) rotatably connected to the side wall, and two slide rails (112) are symmetrically arranged on the top surface of the base (111); A material transport trolley (200) is disposed below the reel (110) and is used to transport the rolled sheet material; The supporting mechanism (300) is fixedly connected to the base (111) and is used to support the reel (110).
2. The hydraulic uncoiler according to claim 1, characterized in that: An extension rod (113) is fixedly connected to the end of the reel (110), and a docking groove (1131) is provided on the outer wall of the extension rod (113).
3. The hydraulic uncoiler according to claim 1, characterized in that: The material transport trolley (200) comprises: The support seat (210) has two side walls facing each other, each of which is provided with two moving wheels (211), the surfaces of the moving wheels (211) are in contact with the inner wall of the slide rail (112), and the interior of the support seat (210) is symmetrically and fixedly connected with four hydraulic cylinders (212); The bottom surface of the unloading platform (220) is fixedly connected to the top of the four hydraulic cylinders (212).
4. The hydraulic uncoiler according to claim 3, characterized in that: Two connecting blocks (221) are symmetrically fixed to two opposite outer side walls of the material discharging platform (220); a rotating rod (222) is rotatably connected between the two connecting blocks (221); two arc-shaped baffles (223) are sleeved and fixed to the outer walls of the two rotating rods (222); the arc-shaped baffles (223) on the two rotating rods (222) are symmetrical to each other; two motor seats (230) are symmetrically fixed to the outer wall of the material discharging platform (220); motors (231) are sleeved and fixed to the inner walls of the two motor seats (230); and the motor shafts of the two motors (231) are respectively transmission-connected to one end of the two rotating rods (222).
5. The hydraulic uncoiler according to claim 1, characterized in that: The support mechanism (300) comprises a fixing seat 1 (310) and a fixing seat 2 (314), wherein the fixing seat 1 (310) and the fixing seat 2 (314) are respectively fixedly connected to two opposite outer side walls of the base (111), the top surface of the fixing seat 2 (314) is rotatably connected to a hydraulic cylinder 3 (320), the top end of the hydraulic cylinder 3 (320) is fixedly connected to an electric telescopic rod (322), the outer wall of the hydraulic cylinder 3 (320) is sleeved and fixed with a gear ring (321), the top surface of the fixing seat 1 (310) is fixedly connected to the hydraulic cylinder 2 (311), the top end of the hydraulic cylinder 2 (311) is fixedly connected to a rectangular block (312), and the side wall of the rectangular block (312) close to the electric telescopic rod (322) is provided with a plug hole (313) plugged into the end of the electric telescopic rod (322).
6. The hydraulic uncoiler according to claim 5, characterized in that: The top surface of the electric telescopic rod (322) is fixedly connected to a fixed block (330), and the top surface of the fixed block (330) is provided with two sliding grooves, and round rods (331) are slidably inserted in the two sliding grooves, and the top ends of the two round rods (331) are fixedly connected to a support block (332), and the outer walls of the two round rods (331) are sleeved with a shock-absorbing spring (333), and the inner arc surface of the support block (332) is in contact with the outer arc surface of the docking groove (1131).
7. The hydraulic uncoiler according to claim 5, characterized in that: The side wall of the second fixing seat (314) is fixedly connected to the second motor (315), the motor shaft of the second motor (315) is transmission-connected to the gear (316), and the gear (316) and the gear ring (321) are meshed for transmission.