Capacitor film winding device
By designing a capacitive film winding device, the problems of tension control, static elimination and automatic winding faced by the capacitive film during the winding process are solved, and an efficient and automated winding process of capacitive film winding is achieved, improving product quality and production efficiency.
Patent Information
- Application Number
- CN202421904969.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-07
AI Technical Summary
During the winding process, capacitor films face challenges such as film tension control, uniformity and stability control, matching of winding speed and accuracy, static electricity and air content problems, equipment complexity and maintenance costs.
A capacitive film winding device is designed, including a conveyor rack, a winding platform, a film flattening assembly, an electrostatic component and a winding component. The film flattening assembly ensures that the film is flattened through a flattening roller and a tension adjustment roller; the electrostatic component eliminates static electricity through a high-voltage generator and a discharge plate; the winding component realizes automatic winding through a winding roller and a winding motor.
Through this device, the flatness and tension of the film can be effectively controlled, static electricity can be eliminated, the automation and efficiency of the winding process can be ensured, and the winding quality and production efficiency of the capacitive film can be improved.
Smart Images
Figure CN223046910U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitor films, and particularly to a capacitor film winding device. Background Art
[0002] Capacitor film capacitors have gradually replaced traditional metal shell capacitors due to their advantages such as small volume, light weight, and high reliability. Capacitor films usually use plastic films such as polyethylene terephthalate, polypropylene, polystyrene, or polycarbonate as dielectrics, and a metal film is vacuum-evaporated as an electrode; in the production process of capacitor films, winding is a key link. However, due to the different characteristics of capacitor films such as ultra-thin, narrow, high sheet resistance, and grid film, as well as the characteristic of smooth surface, traditional winding methods face many problems. During the winding process, it is necessary to ensure that the winding speed matches the conveying speed of the film to avoid problems such as wrinkles or uneven stretching. During the high-speed winding process, the film is prone to generating static electricity when rubbing against the air, adsorbing suspended particles in the air, affecting the cleanliness of the film and the performance of the capacitor. The air content remaining between the film layers has an important impact on the performance of the capacitor. How to effectively control the air content during the winding process is a problem that needs to be solved. In summary, capacitor film winding faces problems such as film tension control, film uniformity and stability control, matching of winding speed and accuracy, static electricity and air content problems, as well as equipment complexity and maintenance costs. A capacitor film winding device is proposed to address the above problems. Summary of the Utility Model
[0003] The utility model aims to solve at least to some extent the winding technical problems of capacitor films. For this purpose, the utility model proposes a capacitor film winding device.
[0004] The technical solution adopted by the present utility model to solve its technical problems is: a capacitor film winding device, which specifically includes a conveying frame, a winding platform, a film flattening assembly, an electrostatic component, and a winding component. The conveying frame is arranged on the winding platform. A film conveying belt is arranged on the conveying frame. One end of the film conveying belt is provided with a film flattening assembly. The film flattening assembly includes a flattening roller, a tension adjusting roller, a guide plate, and a film guiding plate. The flattening roller is rotatably arranged on the guide plate through a connecting block. The guide plates are arranged on both sides of the conveying frame. The tension adjusting roller is rotatably arranged between the guide plates and is arranged parallel to the flattening roller. The film guiding plate is fixed on the guide plate through an adjusting screw. The electrostatic component includes a mounting base, an electrostatic eliminator housing, a high-voltage generator, a discharge plate, and a ventilation assembly. The mounting base mounts the electrostatic eliminator housing on the conveying frame. The high-voltage generator is arranged inside the electrostatic eliminator housing. The high-voltage generator is connected to the discharge plate below. The ventilation assembly is arranged on one side of the mounting base. The winding component includes a winding roller, a winding disc, and a winding frame. The winding roller is rotatably arranged on the winding platform through the winding frame. The winding disc is arranged on the winding roller.
[0005] In a preferred embodiment of the present utility model, an insulating plate and an overload protector are provided on the side of the electrostatic component. The insulating plate is arranged to fit one side of the electrostatic eliminator housing. The overload protector is arranged on the mounting base.
[0006] In a preferred embodiment of the present utility model, the ventilation assembly includes a fan and an air flow channel. The fan is arranged on the mounting base. The air flow channel is arranged on one side of the electrostatic eliminator housing.
[0007] In a preferred embodiment of the present utility model, a control panel is arranged on the winding platform. The high-voltage generator is electrically connected to the control panel.
[0008] In a preferred embodiment of the present utility model, a guide roller, a tension adjusting roller, a pressing roller, and an auxiliary support roller are arranged between the mounting base and the winding frame. The tension adjusting roller and the pressing roller are arranged up and down on the winding frame. The guide roller is arranged between the tension adjusting roller and the electrostatic component. The auxiliary support roller is arranged between the pressing roller and the winding roller.
[0009] In a preferred embodiment of the present utility model, a winding motor is arranged on one side of the winding roller.
[0010] In a preferred embodiment of the present utility model, an emergency stop button and a display monitoring screen are arranged on the control panel.
[0011] The beneficial effects of the present utility model are as follows: After adopting the above structure, through the arranged film flattening assembly, the capacitor film during the conveying process is effectively flattened, ensuring that the film remains flat before winding, thereby improving the winding quality; the design of the static electricity component effectively eliminates the static electricity on the film surface, preventing problems such as film adsorption and adhesion caused by static electricity, and ensuring the smooth progress of the winding process and the quality of the wound product; through the setting of the tension adjusting roller and the pressing roller, the tension of the film can be precisely adjusted to ensure that the film maintains an appropriate tension during the winding process, thereby avoiding problems such as too loose or too tight winding and improving the winding tightness and uniformity. The automatic control of the winding process is realized; the device is designed compactly, which can ensure the safe operation of the device and cut off the power supply in time when a fault occurs to prevent the expansion of the accident. The design of automation and high efficiency enables the device to quickly complete the winding work of the capacitor film. In summary, the capacitor film winding device of the present utility model shows significant advantages in terms of flatness, static electricity elimination, tension adjustment, automation degree, structural compactness, and production efficiency, and is of great significance for improving the winding quality of the capacitor film and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 is the front view structural schematic diagram of the main body of the present utility model;
[0013] Figure 2 is the structural schematic diagram of the film flattening assembly of the present utility model;
[0014] Figure 3 is the structural schematic diagram of the static electricity component of the present utility model;
[0015] Figure 4 is the partial structural schematic diagram of the winding component of the present utility model;
[0016] In the figure: 1 - conveying frame, 2 - winding platform, 3 - film conveying belt, 4 - flattening roller, 5 - tension adjusting roller, 6 - guiding plate, 7 - film guiding plate, 8 - connecting block, 9 - mounting base, 10 - static eliminator housing, 11 - high voltage generator, 12 - discharge plate, 13 - winding roller, 14 - winding disc, 15 - winding frame, 16 - insulating plate, 17 - overload protector, 18 - fan, 19 - air flow channel, 20 - control panel, 21 - emergency stop button, 22 - display and monitoring screen, 23 - guiding roller, 24 - tension adjusting roller, 25 - pressing roller, 26 - auxiliary supporting roller, 27 - winding motor. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0017] The embodiments of the present utility model will be described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary only for explaining the present utility model and should not be construed as limiting the present utility model.
[0018] As Figure 1 , Figure 2 and Figure 3As shown in the figure, a capacitor film winding device, which specifically includes a conveying frame 1, a winding platform 2, a film flattening assembly, an electrostatic component, and a winding component. The conveying frame 1 is arranged on the winding platform 2, and a film conveying belt 3 is arranged on the conveying frame 1. The conveying frame 1 and the film conveying belt 3 provide a stable film conveying path, ensuring that the film can move continuously and smoothly to the subsequent processing area. The conveying frame 1 and the winding platform 2 serve as the basis of the entire winding device, responsible for conveying and winding the capacitor film from the source. One end of the film conveying belt 3 is provided with a film flattening assembly. The film flattening assembly includes a flattening roller 4, a tension adjusting roller 5, a guide plate 6, and a film guiding plate 7. The flattening roller 4 is rotatably arranged on the guide plate 6 through a connecting block 8. The guide plate 6 is arranged on both sides of the conveying frame 1. The tension adjusting roller 5 is rotatably arranged between the guide plates 6 and is arranged parallel to the flattening roller 4. The film guiding plate 7 is fixed on the guide plate 6 through an adjusting screw. In practice, the flattening roller 4 applies a certain pressure and tension to the film by rolling contact, thereby eliminating wrinkles, corrugations, or distortions that may occur during the conveying process of the film. The flattening roller is rotatably arranged on the guide plate 6 through the connecting block 8, enabling the flattening roller to flexibly adjust its position and angle to adapt to films of different specifications and materials. The tension adjusting roller 5 adjusts the relative position or pressure between the tension adjusting roller and the flattening roller 4, which can control the tightness of the film, preventing the film from breaking due to excessive tension or becoming loose and wrinkled due to insufficient tension during the conveying process. The guide plate 6 plays a role of guiding and supporting, providing a stable installation basis for the flattening roller 4 and the tension adjusting roller 5, and also ensuring that the film maintains the correct path and direction during the conveying process. The film guiding plate 7 adjusts and controls the conveying path and position of the film. The film guiding plate fixed on the guide plate 6 through an adjusting screw can adjust its position and angle according to actual needs to ensure that the film can accurately enter the subsequent processing or packaging equipment. The electrostatic component includes a mounting base 9, an electrostatic eliminator housing 10, a high-voltage generator 11, a discharge plate 12, and a ventilation component. The mounting base 9 mounts the electrostatic eliminator housing 10 on the conveying frame 1. The high-voltage generator 11 is arranged inside the electrostatic eliminator housing 10. The high-voltage generator 11 is connected to the discharge plate 12 below. The ventilation component is arranged on one side of the mounting base 9. The winding component includes a winding roller 13, a winding disc 14, and a winding frame 15. The winding roller 13 is rotatably arranged on the winding platform 2 through the winding frame 15. The winding disc 14 is arranged on the winding roller 13. The mounting base 9 serves as the support structure of the electrostatic eliminator housing 10. The electrostatic eliminator housing 10 protects the internal high-voltage generator 11 from external interference and damage to the internal equipment. The high-voltage generator 11 is responsible for generating high voltage, and this high voltage is transmitted to the discharge plate 12 through wires, causing the discharge plate 12 to generate sufficient electric field intensity to neutralize the static electricity accumulated on the film or other materials during the conveying process. When the high voltage is transmitted to the discharge plate 12, a strong electric field is generated, which can neutralize the static charges on the surface of the film or other materials, thereby achieving the purpose of eliminating static electricity.The winding roller 13 on the winding component winds up the film or other materials after static elimination treatment. The winding roller 13 is rotatably arranged on the winding platform 2 through the winding frame 15 and can automatically rotate along with the conveying of the materials to realize the continuous winding of the materials. The winding disc 14 is usually arranged on the winding roller 13 and is used to fix and support the materials wound on the winding roller. It ensures the stability and tightness of the materials during the winding process.
[0019] As Figure 3 shown, on the basis of the above method, further, an insulating plate 16 and an overload protector 17 are equipped on the side of the static electricity component. The insulating plate 16 is arranged to fit one side of the static eliminator housing 10, and the overload protector 17 is arranged on the mounting base 9. In specific implementation, the insulating plate 16 and the overload protector 17 enhance the safety and reliability of the static electricity component, prevent accidents caused by electrical failures. The insulating plate 16 prevents current leakage and protects the safety of the operator; the overload protector 17 automatically cuts off the power supply when the electrical load is too large to prevent equipment damage.
[0020] As Figure 3 shown, on the basis of the above method, further, the ventilation assembly includes a fan 18 and an air flow channel 19. The fan 18 is arranged on the mounting base 9, and the air flow channel 19 is arranged on one side of the static eliminator housing 10; in specific implementation, the fan 18 generates air flow, and then the air flow is guided to the inside or the surrounding area of the static eliminator housing 10 through the air flow channel 19. The air flow channel 19 is responsible for guiding the air flow generated by the fan 18 to one side of the static eliminator housing 10. The air flow channel 19 can optimize the distribution of the air flow, make it more uniform and effectively act on the static eliminator or the film surface, and further improve the efficiency and stability of static elimination.
[0021] As Figure 1 shown, on the basis of the above method, further, a control panel 20 is arranged on the winding platform 2. The high-voltage generator 11 is electrically connected to the control panel 20, and an emergency stop button 21 and a display and monitoring screen 22 are arranged on the control panel 20. In specific implementation, the control panel 20, the emergency stop button 21 and the display and monitoring screen 22 improve the automation degree and operation convenience of the equipment, facilitate real-time monitoring and emergency control. The control panel 20 is used to set and adjust the equipment parameters; the emergency stop button 21 quickly cuts off the power supply in case of emergency; the display and monitoring screen 22 displays the equipment status and parameter information in real time.
[0022] As Figure 4As shown, further on the basis of the above method, a guide roller 23, a tension adjusting roller 24, a pressing roller 25 and an auxiliary support roller 26 are arranged between the mounting base 9 and the winding frame 15. The tension adjusting roller 24 and the pressing roller 25 are arranged up and down on the winding frame 15. The guide roller 23 is arranged between the tension adjusting roller 24 and the electrostatic component, and the auxiliary support roller 16 is arranged between the pressing roller 25 and the winding roller 13. In specific implementation, the guide roller 23 mainly plays a role in guiding and positioning the film, ensuring that the film can maintain the correct path and direction during transportation, and avoiding deviation or wrinkles. Through the guidance of the guide roller 23, the film can smoothly enter the tension adjusting roller 24 and the subsequent winding process. The tension adjusting roller 24 and the pressing roller 25 are used in cooperation to precisely control the film tension by adjusting the relative position or pressure between the two. The tension adjusting roller 24 can ensure that the film maintains a constant tension during transportation and winding, thereby preventing the film from breaking due to excessive tension or becoming loose and wrinkled due to insufficient tension. The pressing roller 25 is mainly used to apply a certain pressure to the film to make it fit more closely under the tension adjusting roller 24, ensuring that the film does not slip or fall off during the winding process. The auxiliary support roller 26 is arranged between the pressing roller 25 and the winding roller 13 and mainly plays a role in supporting and assisting the winding.
[0023] As Figure 1 shown, further on the basis of the above method, a winding motor 27 is arranged on one side of the winding roller 12. In specific implementation, the winding motor 27 provides a stable power source for the winding roller 15, ensuring the continuity and efficiency of the winding process, driving the winding roller 15 to rotate, and completing the automatic winding work of the film.
[0024] In the specific working process of this new type of capacitor film winding device, the capacitor film is first placed on the film conveying belt 3 on the conveying rack 1; the conveyor belt 3 starts, driving the film to move forward smoothly and continuously along the set path. The film enters the film flattening assembly area and first passes through the flattening roller 4. The flattening roller 4 contacts the film through rolling, applying a certain pressure and tension to eliminate wrinkles, corrugations or distortions that may occur during the conveying process of the film. Then, the film passes through the tension adjusting roller 5. By adjusting the relative position or pressure between the tension adjusting roller 5 and the flattening roller 4, the tightness of the film is controlled to prevent the film from breaking due to excessive tension or from becoming loose and wrinkled due to insufficient tension. The guide plate 6 and the film guiding plate 7 ensure that the film maintains the correct path and direction during the conveying process. The film continues to move to the electrostatic component area. The high-voltage generator 11 generates high-voltage electricity, and this high-voltage electricity is transmitted to the discharge plate 12 through wires, causing the discharge plate 12 to generate a sufficient electric field intensity. The electric field neutralizes the static charges on the surface of the film to achieve the purpose of eliminating static electricity. At the same time, the airflow generated by the fan 18 is guided through the airflow channel 19 to the inside or the surrounding area of the electrostatic eliminator housing 10 to further assist the static electricity elimination process. After the film passes through the static electricity elimination, it enters the winding component area. In this area, the film passes through the guiding roller 23, the tension adjusting roller 24, the pressing roller 25 and the auxiliary supporting roller 26 to further adjust the tension and flatness of the film. The tension adjusting roller 24 and the pressing roller 25 work together to ensure that the film maintains an appropriate tightness and stability during the winding process. The film finally reaches the winding roller 13, and the winding roller 13 is driven by the winding motor 27 to rotate, winding the film around the winding disc 14. As the film is continuously conveyed, the winding roller 13 continues to rotate to achieve continuous winding of the film. During the entire winding process, the operator can monitor the device status and parameter information in real time through the control panel 20. In case of an emergency, the emergency stop button 21 can be quickly pressed to cut off the power supply to ensure the safety of the device and personnel. When the predetermined winding amount is reached or the winding disc needs to be replaced, the conveying belt 3 and the winding motor 27 are stopped, the fully wound film winding disc is removed, a new winding disc is replaced, and the device is restarted to continue the winding work.
[0025] In the description of this specification, the descriptions referring to terms such as "one embodiment", "certain embodiments", "schematic embodiments", "examples", "specific examples" or "some examples" etc. mean that the specific features, structures, materials or characteristics described in connection with the said embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0026] In summary, although the present utility model has been disclosed above with the preferred embodiments, the above preferred embodiments are not intended to limit the present utility model. Those of ordinary skill in the art can make various changes and modifications without departing from the spirit and scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the scope defined by the claims.
Claims
1. A capacitor film winding device, which specifically includes a conveyor frame, a winding platform, a film flattening component, an electrostatic component and a winding component, and is characterized in that: The conveying frame is arranged on the winding platform, and a film conveying belt is arranged on the conveying frame. A film flattening assembly is arranged at one end of the film conveying belt. The film flattening assembly includes a flattening roller, a tension adjustment roller, a guide plate and a film guide plate. The flattening roller is rotatably arranged on the guide plate through a connecting block. The guide plate is arranged on both sides of the conveying frame. The tension adjustment roller is rotatably arranged between the guide plates and is arranged parallel to the flattening roller. The film guide plate is fixed on the guide plate by an adjusting screw. The electrostatic component includes a mounting base, an electrostatic eliminator shell, a high-voltage generator, a discharge plate and a ventilation assembly. The mounting base mounts the electrostatic eliminator shell on the conveying frame. A high-voltage generator is arranged in the electrostatic eliminator shell. The discharge plate is connected to the high-voltage generator below. The ventilation assembly is arranged on one side of the mounting base. The winding component includes a winding roller, a winding disk and a winding frame. The winding roller is rotatably arranged on the winding platform through the winding rack, and the winding disk is arranged on the winding roller.
2. The capacitor film winding device according to claim 1, characterized in that: The side of the electrostatic component is equipped with an insulating plate and an overload protector. The insulating plate is arranged to fit one side of the static eliminator housing, and the overload protector is arranged on the mounting base.
3. The capacitor film winding device according to claim 1, characterized in that: The ventilation assembly comprises a fan and an air flow channel. The fan is arranged on a mounting base, and the air flow channel is arranged on one side of a static eliminator housing.
4. The capacitor film winding device according to claim 1, characterized in that: A control panel is arranged on the winding platform, and the high voltage generator is electrically connected to the control panel.
5. The capacitor film winding device according to claim 1, characterized in that: A guide roller, a tension adjustment roller, a pressure roller and an auxiliary support roller are arranged between the mounting base and the winding frame. The tension adjustment roller and the pressure roller are arranged on the winding frame from top to bottom. The guide roller is arranged between the tension adjustment roller and the electrostatic component, and the auxiliary support roller is arranged between the pressure roller and the winding roller.
6. The capacitor film winding device according to claim 1, characterized in that: A winding motor is arranged on one side of the winding roller.
7. The capacitor film winding device according to claim 4, characterized in that: An emergency stop button and a display monitoring screen are arranged on the control panel.