Galvanized large-coil flat wire winding device
By designing the rolling pushing unit and the winding wire collection unit of the galvanized large disc flat wire winding device, the problem of inconvenience in adjusting the thickness of the flat wire rolling plate and the inconvenience of unloading in the prior art is solved, and efficient rolling of the flat wire into the plate is achieved.
Patent Information
- Application Number
- CN202421995696.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-17
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-17
AI Technical Summary
The existing galvanized flat wire winding device cannot adjust the thickness of the flat wire roll, and it is inconvenient to unload the material after it becomes a plate, and the lack of wire-control components makes it difficult to effectively wind the flat wire into a plate.
A galvanized large disc flat wire winding device is designed, including a reliable rolling pushing unit and a winding wire cleaning unit. The rolled pushing unit adjusts the thickness of the flat reel through the flexible installation of the movable plate, and uses a hydraulic cylinder to push the pushing block for easy unloading. The winding wire collection unit realizes the reciprocating and trolley of the flat wire through an electric push rod and a pulley, adjusting the feeding direction to better collect the winding.
Flexible adjustment of the thickness of the flat wire reel is achieved, the unloading process is simplified, and the flat wire is effectively curled into a disk through the wire management unit, solving the problems existing in the prior art.
Smart Images
Figure CN223046940U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of winding devices, in particular to a galvanized large-plate flat wire winding device. Background Art
[0002] Galvanized flat wire is a steel material with a carbon content of 0.06%-0.10%. A layer of zinc is plated on the surface of the metal flat wire to achieve the functions of beauty and rust prevention. In the production process of galvanized flat wire, a winding device is required to wind the galvanized flat wire into a roll structure that is convenient for packaging and transportation.
[0003] In the prior art, the winding device for galvanized flat wire has a relatively fixed structure of the winding roller for receiving the flat wire, and the thickness of the flat wire reel cannot be adjusted. After the flat wire is coiled, due to the heavy weight of the entire reel of flat wire, manual unloading is inconvenient and labor-intensive. In addition, the existing device lacks a wire management component, and the conveyed flat wire will continue to entangle in one position, resulting in the inability to be well coiled into a reel. For this reason, we propose a winding device for galvanized large-reel flat wire. Utility Model Content
[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a galvanized large-disc flat wire winding device, which has a reliable rolling pushing unit, and the movable plate can be installed and fixed at multiple positions outside the transmission shaft, so as to flexibly adjust the distance between the movable plate and the fixed plate, so as to adjust the thickness of the flat wire winding disc; and when the flat wire is wound into a coil, the hydraulic cylinder on the back of the fixed disc pushes the push block to move inward, and pushes the wound flat wire outward along the transmission shaft to the bracket, so as to facilitate the unloading operation; and the utility model has a reliable winding and wire-soring unit, which can reciprocate the flat wire during the winding process of the galvanized flat wire, continuously adjust the feeding direction of the galvanized flat wire, so that the flat wire can be better wound into a coil, and can effectively solve the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a galvanized large flat wire coiling device, comprising a frame, a coiling pushing unit and a coiling wire management unit;
[0006] Rack: It is a horizontal L-shaped structure with a cable management rack fixedly connected to the front;
[0007] Rolling material pushing unit: comprising bearings, transmission shafts, fixed disks, hydraulic cylinders, push blocks and brackets. The right side of the frame is a U-shaped structure with a hollow interior, and a bearing is embedded and installed on both sides of the upper end. The outer ring side of the bearing is fixedly connected to the frame. The transmission shaft passes through the inner rings of the two bearings horizontally and is fixedly connected to the inner rings of the bearings. The left end of the transmission shaft extends outward and is fixedly connected to a fixed disk at the position of its middle section. Three hydraulic cylinders are embedded and installed on the right side of the fixed disk. The three hydraulic cylinders are distributed in a circular array. Three push blocks are embedded and installed on the left side of the fixed disk. The three push blocks are respectively fixedly connected to the telescopic end of a hydraulic cylinder. A bracket is fixedly connected to the left side of the lower end of the frame. The upper end of the bracket is an arc-shaped structure and corresponds to the transmission shaft horizontally.
[0008] Winding cable management unit: installed on the left and front side of the fixed plate.
[0009] The wire management rack is used for installing the wire management components in the winding and management unit. The winding and management unit can reciprocate the flat wire during the winding process of the galvanized flat wire, so that the flat wire can be better wound into a coil. The left and right bearings are used for the installation of the transmission shaft. The fixed disk limits the rolled galvanized large coil flat wire on the right side. When the flat wire is coiled, the hydraulic cylinder on the back of the fixed disk pushes the push block to move inward, and pushes the coiled flat wire outward along the transmission shaft to the bracket, which is convenient for unloading operations.
[0010] Furthermore, the roll-pushing unit also includes a movable plate and a fixed frame. The transmission shaft is provided with two upper and lower movable plates at a position close to the left end. The two semicircular movable plates together form a disc. The upper and lower movable plates are fixedly connected to an "Ω"-shaped fixed frame at the center position of the outer end. The two fixed frames are clamped on the outer side of the transmission shaft, and the two ends are fixedly connected by bolt fasteners. The movable plates are assembled and spliced to form a limiting effect on the left side of the flat wire roll. The detachable movable plates are not only conducive to unloading, but also can flexibly adjust the distance between the movable plate and the fixed disk to achieve the adjustment of the thickness of the flat wire reel.
[0011] Furthermore, the winding and managing unit includes a slide bar, a pulley, a movable wheel and an electric push rod. The wire management frame is a rectangular frame with a notch at the upper left corner. Two front and rear slide bars are fixedly connected at the lower position of the wire management frame. The two slide bars pass horizontally through the inside of the U-shaped pulley. The left and right ends of the pulley are movably connected to a horizontally placed movable wheel through a short shaft. An electric push rod is embedded and installed on the right side of the wire management frame. The telescopic end of the electric push rod is fixedly connected to the right side of the pulley facing left. The galvanized flat wire is inserted from the notch at the upper left corner of the wire management frame and clamped between the two movable wheels. The electric push rod pushes the pulley to slide back and forth along the slide bar, thereby moving the galvanized flat wire back and forth, and constantly adjusting the feeding direction of the galvanized flat wire, so that the flat wire can be better rolled into a disk; the movable wheel can reduce the friction during the flat wire transportation process by rotating itself while limiting the galvanized flat wire.
[0012] Furthermore, the wire winding and wiring unit also includes a wire winding support rod, a telescopic slide rod, a compensation rod and a storage sleeve. Three wire winding support rods are fixedly connected to the left end of the fixed disk and close to the transmission shaft. The three wire winding support rods are distributed in a circular array. A spring is embedded in the interior of the wire winding support rod, and a telescopic slide rod and two compensation rods are slidably connected to the left end. The spring is fixedly connected to the inner end of the telescopic slide rod, the compensation rod is arranged parallel to the outside of the telescopic slide rod and is flush with the outer end of the wire winding support rod. Three storage sleeves are embedded and installed on the left side of the movable plate and close to the transmission shaft. The three storage sleeves are distributed in a circular array and correspond laterally to the wire winding support rod. The left ends of the telescopic slide rod and the compensation rod are inserted into the interior of the storage sleeve. The winding support rod is used as the bottom rod for receiving the flat wire. Under the action of the spring, the telescopic slide rod can automatically pop outward, so that the extended length can be automatically adjusted according to the different installation positions of the movable plate. The compensation rod is used to compensate for the height difference between the telescopic slide rod and the outer end surface. The storage sleeve is used to connect with the telescopic slide rod and the compensation rod to make the structural connection of the combined roller body tighter.
[0013] Furthermore, it also includes a motor, a belt and a support plate, wherein the support plate is fixedly connected to the right front side of the frame, the motor is fixedly mounted on the upper end of the support plate, a pulley is fixedly mounted on the outer side of the output shaft of the motor and the transmission shaft, and the two pulleys are connected by belt transmission. The support plate is used for installing the motor, and the belt is used for transmission connection between the output shaft of the motor and the transmission shaft.
[0014] Furthermore, the roll-forming material pushing unit further comprises supporting rods, two supporting rods are fixedly connected to the left side of the frame, and the upper ends of the supporting rods are fixedly connected to the lower side of the bracket. The supporting rods support the bracket.
[0015] Compared with the prior art, the utility model has the following beneficial effects: the galvanized large flat wire winding device has the following advantages:
[0016] 1. It has a reliable roll-up pushing unit. The movable plate can be installed and fixed at multiple positions outside the transmission shaft, so as to flexibly adjust the distance between the movable plate and the fixed plate to adjust the thickness of the flat wire reel. When the flat wire is coiled, the hydraulic cylinder on the back of the fixed plate pushes the push block to move inward, pushing the coiled flat wire outward along the transmission shaft to the bracket, which is convenient for unloading operation.
[0017] 2. It has a reliable winding and wire-management unit, which can reciprocate the galvanized flat wire during the winding process, and constantly adjust the feeding direction of the galvanized flat wire, so that the flat wire can be better wound into a coil;
[0018] 3. The utility model has a reliable coiling and pushing unit. The movable plate can be installed and fixed at multiple positions outside the transmission shaft, so as to flexibly adjust the distance between the movable plate and the fixed disk to adjust the thickness of the flat wire coil. When the flat wire is coiled, the hydraulic cylinder on the back of the fixed disk pushes the push block to move inward, and pushes the coiled flat wire outward along the transmission shaft to the bracket, which is convenient for unloading operations. The utility model has a reliable winding and wire-straightening unit, which can reciprocate the flat wire during the winding process of the galvanized flat wire, and continuously adjust the feeding direction of the galvanized flat wire, so that the flat wire can be better wound into a coil. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the rear structure of the utility model;
[0021] Figure 3 For this utility model Figure 1 A magnified view of the structure at center;
[0022] Figure 4 For this utility model Figure 2 Enlarged view of the structure at point B in the middle.
[0023] In the figure: 1 frame, 2 wire management rack, 3 roll material pushing unit, 31 bearing, 32 transmission shaft, 33 fixed plate, 34 hydraulic cylinder, 35 push block, 36 bracket, 37 movable plate, 38 fixed frame, 39 support rod, 4 winding wire management unit, 41 slide bar, 42 pulley, 43 movable wheel, 44 electric push rod, 45 winding support rod, 46 telescopic slide bar, 47 compensation rod, 48 storage sleeve, 5 motor, 6 belt, 7 support plate. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figures 1-4 , This embodiment provides a technical solution: a galvanized large flat wire winding device, including a frame 1, a coiling pushing unit 3 and a coiling wire management unit 4;
[0026] Rack 1: It is a horizontal L-shaped structure, and a cable management rack 2 is fixedly connected to the front side;
[0027] The roll-forming material pushing unit 3 comprises a bearing 31, a transmission shaft 32, a fixed plate 33, a hydraulic cylinder 34, a push block 35 and a bracket 36. The right side of the frame 1 is a U-shaped structure with a hollow interior, and a bearing 31 is embedded and installed on both sides of the upper end. The outer ring side of the bearing 31 is fixedly connected to the frame 1. The transmission shaft 32 passes through the inner rings of the two bearings 31 horizontally and is fixedly connected to the inner rings of the bearings 31. The left end of the transmission shaft 32 extends outward and is fixedly connected to a fixed plate 33 at the position of its middle section. Three hydraulic cylinders 34 are embedded and installed on the right side of the fixed plate 33. The three hydraulic cylinders 34 are distributed in a circular array. Three push blocks 35 are embedded and installed on the left side of the fixed plate 33. The three push blocks 35 are respectively fixedly connected to the telescopic end of a hydraulic cylinder 34. A bracket 36 is fixedly connected to the left side of the lower end of the frame 1. The upper end of the bracket 36 is an arc-shaped structure and corresponds to the transmission shaft 32 horizontally.
[0028] The winding and wiring unit 4 is installed on the left side and the front side of the fixed plate 33 .
[0029] The wire management frame 2 is used for installing the wire management components in the winding and management unit 4. The winding and management unit 4 can reciprocate the flat wire during the winding process of the galvanized flat wire, so that the flat wire can be better wound into a coil. The left and right bearings 31 are used for installing the transmission shaft 32. The fixed disk 33 limits the rolled galvanized large coil flat wire on the right side. When the flat wire is coiled, the hydraulic cylinder 34 on the back of the fixed disk 33 pushes the push block 35 to move inward, and pushes the coiled flat wire outward along the transmission shaft 32 to the bracket 36, which is convenient for unloading operations.
[0030] The roll-forming pushing unit 3 also includes a movable plate 37 and a fixed frame 38. The transmission shaft 32 is provided with two upper and lower movable plates 37 near the left end. The two semicircular movable plates 37 together form a disc. The upper and lower movable plates 37 are fixedly connected to an "Ω"-shaped fixed frame 38 at the center of the circle at one end facing outward. The two fixed frames 38 are fixedly connected to the outside of the transmission shaft 32, and the two ends are fixedly connected by bolt fasteners. The movable plate 37 is assembled and spliced to form a limiting effect on the left side of the flat wire roll. The detachable movable plate 37 is not only conducive to unloading, but also can flexibly adjust the distance between the movable plate 37 and the fixed disk 33 to achieve the adjustment of the thickness of the flat wire reel.
[0031] The winding and wiring unit 4 includes a slide bar 41, a pulley 42, a movable wheel 43 and an electric push rod 44. The wire management frame 2 is a rectangular frame with a notch at the upper left corner. Two front and rear slide bars 41 are fixedly connected at the lower position inside the wire management frame 2. The two slide bars 41 pass horizontally through the inside of the U-shaped pulley 42. The left and right ends of the pulley 42 are movably connected to a horizontally placed movable wheel 43 through a short axis. An electric push rod 44 is embedded on the right side of the wire management frame 2, and the telescopic end of the electric push rod 44 is fixedly connected to the right side of the pulley 42 facing left. The galvanized flat wire is inserted into the notch at the upper left corner of the wire management frame 2 and clamped between the two movable wheels 43. The electric push rod 44 pushes the pulley 42 to slide back and forth along the slide rod 41, thereby moving the galvanized flat wire back and forth, and constantly adjusting the feeding direction of the galvanized flat wire so that the flat wire can be better wound into a disk; the movable wheel 43 can reduce the friction during the conveying process of the flat wire by rotating itself while limiting the galvanized flat wire.
[0032] The wire winding and wiring unit 4 also includes a wire winding support rod 45, a telescopic slide rod 46, a compensation rod 47 and a storage sleeve 48. Three wire winding support rods 45 are fixedly connected to the left end of the fixed disk 33 and close to the transmission shaft 32. The three wire winding support rods 45 are distributed in a circular array. A spring is embedded in the interior of the wire winding support rod 45, and a telescopic slide rod 46 and two compensation rods 47 are slidably connected to the left end. The spring is fixedly connected to the inner end of the telescopic slide rod 46. The compensation rod 47 is arranged in parallel on the outside of the telescopic slide rod 46 and is flush with the outer end of the wire winding support rod 45. Three storage sleeves 48 are embedded and installed on the left side of the movable plate 37 and close to the transmission shaft 32. The three storage sleeves 48 are distributed in a circular array and correspond laterally to the wire winding support rod 45. The left ends of the telescopic slide rod 46 and the compensation rod 47 are inserted into the interior of the storage sleeve 48. The winding support rod 45 is used as the bottom rod for receiving the flat wire. Under the action of the spring, the telescopic slide rod 46 can automatically pop outward, so that the extended length can be automatically adjusted according to the different installation positions of the movable plate 37. The compensation rod 47 is used to compensate for the height difference between the telescopic slide rod 46 and the outer end surface. The storage sleeve 48 is used to be connected with the telescopic slide rod 46 and the compensation rod 47 to make the structural connection of the combined roller body tighter.
[0033] The machine frame 1 further comprises a motor 5, a belt 6 and a support plate 7. The support plate 7 is fixedly connected to the right front side of the frame 1. The motor 5 is fixedly mounted on the upper end of the support plate 7. A pulley is fixedly mounted on the output shaft of the motor 5 and the outer side of the transmission shaft 32. The two pulleys are connected by the belt 6. The support plate 7 is used for mounting the motor 5, and the belt 6 is used for the transmission connection between the output shaft of the motor 5 and the transmission shaft 32.
[0034] The roll pushing unit 3 further comprises supporting rods 39. Two supporting rods 39 are fixedly connected to the left side of the frame 1. The upper ends of the supporting rods 39 are fixedly connected to the lower side of the bracket 36. The supporting rods 39 support the bracket 36.
[0035] The utility model provides a galvanized large coil flat wire winding device with the following working principle: when the device is in operation, the motor 5 drives the transmission shaft 32 to rotate through the belt 6, the fixed disk 33 limits the rolled galvanized large coil flat wire on the right side, and the movable plate 37 forms a limiting effect on the left side of the flat wire roll through assembly and splicing. The detachable movable plate 37 is not only conducive to unloading, but also can flexibly adjust the distance between the movable plate 37 and the fixed disk 33, so as to achieve the adjustment of the thickness of the flat wire reel. The device has a reliable winding and wire-management unit 4. The galvanized flat wire is inserted from the notch at the upper left corner of the wire-management frame 2 and clamped between two movable wheels 43. The electric push rod 44 pushes the pulley 42 to slide back and forth along the slide rod 41, thereby moving the galvanized flat wire back and forth, and constantly adjusting the feeding direction of the galvanized flat wire, so that the flat wire can be better wound into a disk; the movable wheel 43 can reduce the friction force in the process of conveying the flat wire by rotating itself while limiting the galvanized flat wire; the winding support rod 45 is used as the bottom rod for receiving the flat wire. Under the action of the spring, the telescopic slide rod 46 can automatically pop outward, so that the extended length can be automatically adjusted according to the different installation positions of the movable plate 37. The compensation rod 47 is used to compensate for the height difference between the telescopic slide rod 46 and the outer end surface. The storage sleeve 48 is used to be correspondingly connected with the telescopic slide rod 46 and the compensation rod 47, so that the structural connection of the combined roller body is tighter. The device also has a reliable roll-up pushing unit 3, and the left and right two bearings 31 are used to install the transmission shaft 32. When the flat wire is coiled, the hydraulic cylinder 34 on the back of the fixed plate 33 pushes the push block 35 to move inward, and pushes the coiled flat wire outward along the transmission shaft 32 to the bracket 36, which is convenient for unloading operation; the support rod 39 supports the bracket 36.
[0036] It is worth noting that the input ends of the hydraulic cylinder 34 and the motor 5 disclosed in the above embodiments are electrically connected to the output end of the external power supply through an external control switch group, and the control switch group controls the operation of the hydraulic cylinder 34 and the motor 5 using methods commonly used in the prior art.
[0037] The above are only embodiments of the present utility model, and thus do not limit the patent scope of the present utility model. Any equivalent structural or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall similarly be included within the patent protection scope of the present utility model.
Claims
1. A galvanized large flat wire winding device, characterized in that: It comprises a frame (1), a roll-forming material pushing unit (3) and a roll-reeling wire management unit (4); The rack (1) is a horizontal L-shaped structure, and a cable management rack (2) is fixedly connected to the front side; The roll-forming material pushing unit (3) comprises a bearing (31), a transmission shaft (32), a fixed plate (33), a hydraulic cylinder (34), a pushing block (35) and a bracket (36). The right side of the frame (1) is a U-shaped structure with a hollow interior, and a bearing (31) is embedded and installed on both the left and right sides of the upper end. The outer ring side of the bearing (31) is fixedly connected to the frame (1). The transmission shaft (32) passes through the inner rings of the two bearings (31) horizontally and is fixedly connected to the inner rings of the bearings (31). The left end of the transmission shaft (32) A fixed plate (33) is extended outward and fixedly connected at the position of the middle section thereof; three hydraulic cylinders (34) are embedded and installed on the right side of the fixed plate (33); the three hydraulic cylinders (34) are distributed in a circular array; three push blocks (35) are embedded and installed on the left side of the fixed plate (33); the three push blocks (35) are respectively fixedly connected to the telescopic end of a hydraulic cylinder (34); a bracket (36) is fixedly connected to the left side of the lower end of the frame (1); the upper end of the bracket (36) is an arc-shaped structure and corresponds to the transmission shaft (32) in the transverse direction; The winding and wiring unit (4) is installed on the left side and the front side of the fixed plate (33).
2. A galvanized large flat wire winding device according to claim 1, characterized in that: The roll-forming material pushing unit (3) further comprises a movable plate (37) and a fixed frame (38); two upper and lower movable plates (37) are clamped at a position close to the left end of the transmission shaft (32); the two semicircular movable plates (37) together form a disc; an "Ω"-shaped fixed frame (38) is fixedly connected at the center position of the outer end of the upper and lower movable plates (37); the two fixed frames (38) are clamped on the outer side of the transmission shaft (32), and the two ends thereof are fixedly connected by bolt fasteners.
3. A galvanized large flat wire winding device according to claim 1, characterized in that: The winding and wiring unit (4) comprises a slide bar (41), a pulley (42), a movable wheel (43) and an electric push rod (44); the wire management frame (2) is a rectangular frame and is provided with a notch at the upper left corner; two front and rear slide bars (41) are fixedly connected at the lower position inside the wire management frame (2); the two slide bars (41) pass horizontally through the inside of the U-shaped pulley (42); the left and right ends of the pulley (42) are movably connected to a horizontally placed movable wheel (43) through a short shaft; an electric push rod (44) is embedded and installed on the right side of the wire management frame (2); the telescopic end of the electric push rod (44) is fixedly connected to the right side of the pulley (42) facing left.
4. A galvanized large flat wire winding device according to claim 2, characterized in that: The winding and wiring unit (4) further comprises a winding support rod (45), a telescopic slide rod (46), a compensation rod (47) and a storage sleeve (48). Three winding support rods (45) are fixedly connected to the left end of the fixed disk (33) and close to the transmission shaft (32). The three winding support rods (45) are distributed in a circular array. A spring is embedded in the winding support rod (45), and a telescopic slide rod (46) and two compensation rods (47) are slidably connected to the left end. The spring and the telescopic slide rod are connected to the winding support rod (45). The inner end of the movable plate (37) is fixedly connected, the compensation rod (47) is arranged in parallel on the outer side of the telescopic slide rod (46) and is flush with the outer end of the winding support rod (45), and three storage sleeves (48) are embedded and installed on the left side of the movable plate (37) and close to the transmission shaft (32). The three storage sleeves (48) are distributed in a circular array and correspond to the winding support rod (45) laterally. The left ends of the telescopic slide rod (46) and the compensation rod (47) are inserted into the interior of the storage sleeve (48).
5. The galvanized large flat wire winding device according to claim 1 is characterized in that: The machine also comprises a motor (5), a belt (6) and a support plate (7); the support plate (7) is fixedly connected to the right front side of the frame (1); the motor (5) is fixedly mounted on the upper end of the support plate (7); a pulley is fixedly mounted on the outer side of the output shaft of the motor (5) and the transmission shaft (32); and the two pulleys are connected by a belt (6).
6. The galvanized large flat wire winding device according to claim 1, characterized in that: The roll-forming material pushing unit (3) further comprises a support rod (39), two support rods (39) are fixedly connected to the left side of the frame (1), and the upper ends of the support rods (39) are fixedly connected to the lower side of the bracket (36).