High-breathability and high-resilience cotton-feeling arbitrarily-cut fabric
By increasing the number of bars on the E32 warp knitting machine and adjusting the weaving method, combining the diamond-shaped breathable mesh and heavy warp tissue, the problem of insufficient breathability and resilience of any cut fabric is solved, and the stability and softness of the fabric is improved.
Patent Information
- Application Number
- CN202422480097.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-10-14
AI Technical Summary
The existing fabrics are not breathable, which makes it difficult to sweat underwear in summer, and spandex fatigue leads to loose fabrics and poor recovery performance.
Using the E32 warp knitting machine, the number of bars is increased to 6. The bars GB1 and GB2 are weaved into diamond-shaped breathable mesh structure, the bars GB3 and GB4 are weaved into heavy warp structure, and the bars GB5 and GB6 are wefted into weft structure. All the raw materials are bare silk weaving, and the machine number is E32.
It achieves a combination of high breathability and high resilience, enhances fabric stability, improves softness and added value, and solves the problem of insufficient breathability and resilience.
Smart Images

Figure CN223047700U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fabrics, in particular to a cotton-like freely cuttable fabric with high air permeability and high resilience. Background Art
[0002] Freely cuttable fabrics are currently very common in women's underwear. However, the freely cuttable fabrics currently on the market generally have poor air permeability, resulting in difficulty in sweating during the application of summer underwear and affecting the wearing experience. There are also old four-bar machines on the market, which are solved by using covered yarn during weaving and large weft shrinkage during dyeing and finishing. However, the large weft shrinkage solution is unstable, and there are problems such as fabric sagging and poor resilience caused by spandex fatigue during later use. Content of the Utility Model
[0003] The purpose of the utility model is to provide a cotton-like freely cuttable fabric with high air permeability and high resilience, so as to solve the problem of insufficient resilience of conventional freely cuttable fabrics.
[0004] To achieve the above purpose, the technical scheme adopted by the utility model is:
[0005] A cotton-like freely cuttable fabric with high air permeability and high resilience is woven by guide bars GB1, GB2, GB3, GB4, GB5, and GB6. Among them: the guide bars GB1 and GB2 are woven into a diamond-shaped breathable mesh structure by using 40D semi-dull high-elastic nylon filaments in reverse motion; the guide bars GB3 and GB4 are woven into a double-end warp structure by using 40D spandex in reverse motion; the guide bars GB5 and GB6 are woven into a weft insertion structure by using 210D spandex in reverse motion.
[0006] Preferably, the fabric is woven by an E32 warp knitting machine.
[0007] Preferably, the yarn laying digital of the guide bar GB1 is 1-0 / 1-2 / 2-3 / 2-1 / / ; the yarn laying digital of the guide bar GB2 is 2-3 / 2-1 / 1-0 / 1-2 / / .
[0008] Preferably, the yarn laying digital of the guide bar GB3 is 0-2 / 3-1 / / ; the yarn laying digital of the guide bar GB4 is 3-1 / 0-2 / / .
[0009] Preferably, the yarn laying digital of the guide bar GB5 is 1-1 / 0-0 / / ; the yarn laying digital of the guide bar GB6 is 0-0 / 1-1 / / .
[0010] Compared with the prior art, the utility model has the following beneficial effects:
[0011] The utility model modifies the existing model. By adding 2 loop-forming combs to the original four-comb model, it becomes a six-comb model. Among them, the combs GB1 and GB2 are woven into a diamond-shaped breathable mesh structure by using 40D semi-dull high-elastic nylon filaments 10 in reverse movement. The combs GB3 and GB4 are woven into a double warp structure by using 40D spandex in reverse movement. The combs GB5 and GB6 are woven into a weft insertion structure by using 210D spandex in reverse movement. In this way, the fabric simultaneously combines high spandex and breathable mesh structure, solving the problems of high resilience, high breathability and free cutting combination. And all raw materials are woven with bare filaments, greatly enhancing the stability of the fabric and increasing the competitive advantage of the product. In addition, the overall machine gauge is changed from E28 to E32, making the fabric surface finer and softer and enhancing the added value of the product. The conventional model has fewer combs. Increasing the spandex content can only thicken the spandex, which is not conducive to knitting after thickening, and the yarn evenness of the fabric is poor. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is the yarn laying motion diagram of the combs GB1 and GB2 of the utility model.
[0013] Figure 2 It is the yarn laying motion diagram of the combs GB3 and GB4 of the utility model.
[0014] Figure 3 It is the yarn laying motion diagram of the combs GB5 and GB6 of the utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0015] In order to make the above features and advantages of the utility model more obvious and understandable, specific embodiments are hereinafter given and described in detail in conjunction with the accompanying drawings.
[0016] This embodiment provides a highly breathable, highly resilient cotton-like free-cutting fabric, which is woven on an E32 warp knitting machine by using the combs GB1, GB2, GB3, GB4, GB5, and GB6.
[0017] Among them: the combs GB1 and GB2 are woven into a diamond-shaped breathable mesh structure by using 40D semi-dull high-elastic nylon filaments 10 in reverse movement. The yarn laying digital of the comb GB1 is 1-0 / 1-2 / 2-3 / 2-1 / / , and the yarn laying digital of the comb GB2 is 2-3 / 2-1 / 1-0 / 1-2 / / , as Figure 1 shown. 40D semi-dull high-elastic nylon has a soft cotton-like handfeel. The yarn consumption of the combs GB1 and GB2 is the same, and the two combs share a set of beam for yarn feeding, making the production more stable.
[0018] The combs GB3 and GB4 are woven into a double warp structure by using 40D spandex 20 in reverse movement. The yarn laying digital of the comb GB3 is 0-2 / 3-1 / / , and the yarn laying digital of the comb GB4 is 3-1 / 0-2 / / , asFigure 2 As shown, the fabric is tightened in the weft direction and has sufficient weft stretch recovery. The yarn consumption of guide bars GB3 and GB4 is the same, and the two guide bars share a set of beam for yarn feeding, making the production more stable.
[0019] The guide bars GB5 and GB6 are woven into a weft insertion structure by using 210D spandex with 30 reverse movement. The guide bar GB5 has a yarn laying-in number of 1-1 / 0-0 / / , and the guide bar GB6 has a yarn laying-in number of 0-0 / 1-1 / / . As Figure 3 shown, the fabric is tightened in the warp direction and has sufficient warp stretch recovery. The yarn consumption of guide bars GB5 and GB6 is the same, and the two guide bars share a set of beam for yarn feeding, making the production more stable.
[0020] After weaving, first wash and degrease with a flat washing machine (water temperature 95°C, speed 20 m / min), then pre-set at a temperature of 198°C and a speed of 18 m / min, and then enter the cylinder for refining and degreasing, in-cylinder dyeing and final setting. The setting temperature is 170 degrees and the vehicle speed is 25 m / min. Add a refining and degreasing process before dyeing, which solves the problem of insufficient fabric width in the traditional process.
[0021] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present utility model. Without departing from the spirit and scope of the present invention, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. A high-breathability, high-recovery, cotton-feel, freely-cut fabric, characterized by: The fabric is woven by comb bars GB1, GB2, GB3, GB4, GB5 and GB6, wherein the comb bars GB1 and GB2 are woven into a diamond-shaped breathable mesh structure by reverse motion using 40D nylon semi-bright high-elastic yarn, the comb bars GB3 and GB4 are woven into a heavy warp structure by reverse motion using 40D spandex, and the comb bars GB5 and GB6 are woven into a weft lining structure by reverse motion using 210D spandex.
2. The high-breathability and high-recovery cotton-feel fabric of claim 1, characterized in that: The fabric is woven using an E32 warp knitting machine.
3. The high-breathability and high-recovery cotton-feel fabric of claim 1, characterized in that: The yarn inlay numbers of the combing bar GB1 are 1-0 / 1-2 / 2-3 / 2-1 / / ; the yarn inlay numbers of the combing bar GB2 are 2-3 / 2-1 / 1-0 / 1-2 / / .
4. The high-breathability and high-recovery cotton-feel fabric of claim 1, characterized in that: The yarn inlay numbers of the combing bar GB3 are 0-2 / 3-1 / / ; the yarn inlay numbers of the combing bar GB4 are 3-1 / 0-2 / / .
5. The high-breathability and high-recovery cotton-feel fabric of claim 1, characterized in that: The yarn inlay numbers of the combing bar GB5 are 1-1 / 0-0 / / ; the yarn inlay numbers of the combing bar GB6 are 0-0 / 1-1 / / .