Fabric tension adjusting device of warp knitting machine
By designing a warp knitted woven tension adjustment device, and using a motor drive threaded rod and pulley system to adjust the tension of the finished cloth, the problem of slack and wrinkle in the collection process is solved, and the smooth transportation of the finished cloth is achieved.
Patent Information
- Application Number
- CN202521290514.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-23
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2035-06-23
AI Technical Summary
Existing warp knitting machines cannot effectively adjust the tension when the finished cloth is collected, resulting in slack and wrinkles in the finished cloth.
A warp knitted woven tension adjustment device is designed, including a transportation mechanism and an adjustment mechanism, and the threaded rod and pulley system are driven by a first motor to realize tension adjustment of the finished cloth to prevent the occurrence of wrinkles.
Effectively adjust the tension of the finished cloth to ensure the smoothness of the transportation process and prevent wrinkles from occurring during the collection process.
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Figure CN223163572U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of warp knitting machines, in particular to a fabric tension adjusting device for a warp knitting machine. Background Technique
[0002] A warp knitting machine is a textile machine used for producing warp knitted fabrics. It mainly consists of a warp feeding mechanism, a knitting mechanism, a pulling and winding mechanism, etc. When the warp knitting machine works, the warp yarns are unwound from the warp beam and evenly fed into the knitting mechanism through the warp feeding mechanism. In the knitting mechanism, components such as knitting needles move according to a certain rule to interweave the warp yarns into fabrics. The warp knitting machine has high production efficiency and can knit fabrics with various different organizational structures and patterns. It is widely used in the fields of clothing, home textiles, industrial fabrics, etc., such as producing sports clothing fabrics, mosquito nets, geotextiles, etc., and plays an important role in the textile industry. At present, when the existing warp knitting machine is in use, for the collection work of the finished fabric, only a simple winding work is carried out on the finished fabric, and the tension of the finished fabric cannot be adjusted during collection, which will cause the finished fabric to be slack and the wound finished fabric to have wrinkles. Therefore, improvement is needed. Content of the Utility Model
[0003] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a fabric tension adjusting device for a warp knitting machine, aiming to solve the technical problem that the warp knitting machine will have wrinkles when collecting the finished fabric.
[0004] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0005] A fabric tension adjusting device for a warp knitting machine includes a fixed seat and a fixed frame. There are two fixed frames, and the two fixed frames are arranged on the fixed seat. It further includes:
[0006] A transportation mechanism, arranged on the fixed seat and the fixed frame, for transporting the finished part;
[0007] An adjusting mechanism, arranged on the fixed seat, for tension adjustment. The adjusting mechanism includes:
[0008] Two support plates, arranged on the fixed seat and fixedly connected to the fixed seat;
[0009] A first motor, arranged inside the support plate and fixedly connected to the support plate;
[0010] Two first threaded rods, arranged inside the support plate and rotatably connected to the support plate;
[0011] Two first belt pulleys, arranged on the first threaded rod and fixedly connected to the first threaded rod;
[0012] The moving members, there are two of them, and the two moving members are arranged on the first threaded rod and are in threaded driving connection with the first threaded rod;
[0013] The tension shaft is arranged on the moving member and is rotatably connected to the moving member.
[0014] Preferably, the transportation mechanism includes:
[0015] The winding device is arranged on the fixed frame and is used for winding the finished cloth;
[0016] The transportation device is arranged on the support plate and is used for transporting the finished cloth.
[0017] Preferably, the winding device includes:
[0018] The support base is arranged on the fixed frame and is fixedly connected to the fixed frame;
[0019] The second motor is arranged on the support base and is fixedly connected to the support base;
[0020] There are two rotating members, and the two rotating members are arranged inside the fixed frame and are rotatably connected to the fixed frame;
[0021] The winding shaft is arranged on the rotating member and is used for winding the finished part.
[0022] Preferably, the transportation device includes:
[0023] The lifting part is arranged on the support plate and is used for the lifting work of the components;
[0024] There are two transportation parts, and the two transportation parts are arranged on the lifting part and are used for transporting the finished part.
[0025] Preferably, the lifting part includes:
[0026] The support frame is arranged on the support plate and is fixedly connected to the support plate;
[0027] The third motor is arranged inside the support frame and is fixedly connected to the support frame;
[0028] There are two second belt pulleys, and the two second belt pulleys are arranged inside the support plate and are rotatably connected to the support plate;
[0029] There are two second threaded rods, and the two second threaded rods are arranged on the second belt pulleys and are fixedly connected to the second belt pulleys.
[0030] Preferably, the transportation part includes:
[0031] A connecting piece is arranged on the second threaded rod and is in threaded driving connection with the threaded rod;
[0032] There are two fixing pieces, and the two fixing pieces are arranged on the connecting piece and are fixedly connected with the connecting piece.
[0033] Preferably, the transportation part further includes:
[0034] A mounting seat is arranged on the fixing piece and is fixedly connected with the fixing piece;
[0035] A fourth motor is arranged on the mounting seat and is fixedly connected with the mounting seat;
[0036] A roller is arranged in the fixing piece and is rotatably connected with the fixing piece;
[0037] There are two third belt pulleys, and the two third belt pulleys are arranged on the roller and are fixedly connected with the roller.
[0038] In summary, due to the adoption of the above technical solutions, the beneficial effects of the present utility model are:
[0039] 1. By arranging a transportation mechanism, the device can curl and collect the finished cloth produced by the warp knitting machine when the warp knitting machine is working, and the transportation mechanism facilitates the collection of the finished cloth.
[0040] 2. By arranging an adjustment mechanism, when the transportation mechanism collects the finished cloth, the device can adjust the tension between the finished cloths, ensure the smooth transportation of the finished cloth, and prevent wrinkles. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0042] Figure 1 Shows a three-dimensional structural schematic diagram of a warp knitting machine fabric tension adjusting device.
[0043] Figure 2 Shows a partial cross-sectional structural schematic diagram of a warp knitting machine fabric tension adjusting device.
[0044] Figure 3 Shows a partial transportation mechanism structural schematic diagram of a warp knitting machine fabric tension adjusting device.
[0045] Figure 4 The schematic three-dimensional structure diagram of a partial adjusting mechanism of a warp knitting fabric tension adjusting device is shown.
[0046] Figure 5 The schematic three-dimensional structure diagram of a partial transporting mechanism of a warp knitting fabric tension adjusting device is shown.
[0047] Legend:
[0048] 1. Fixed seat; 2. Fixed frame; 3. Support plate; 4. First motor; 5. First pulley; 6. First threaded rod; 7. Moving part; 8. Tension shaft; 9. Support seat; 10. Second motor; 11. Rotating part; 12. Rewinding shaft; 13. Support frame; 14. Third motor; 15. Second pulley; 16. Second threaded rod; 17. Connecting part; 18. Fixing part; 19. Mounting seat; 20. Fourth motor; 21. Roller; 22. Third pulley. Specific embodiments
[0049] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
[0050] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0051] It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or there can also be an intermediate component. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be an intermediate component at the same time. When a component is considered to be "disposed on" another component, it can be directly disposed on the other component or there may be an intermediate component at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.
[0052] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.
[0053] Reference Figures 1 to 5 The utility model is further described with respect to an embodiment of a tension regulating device for warp knitted fabrics.
[0054] A warp knitted fabric tension adjustment device includes a fixed seat 1 and a fixed frame 2, the fixed frame 2 has two, and the two fixed frames 2 are arranged on the fixed seat 1, and also includes a transport mechanism, which is arranged on the fixed seat 1 and the fixed frame 2 for transporting the finished product; an adjustment mechanism, which is arranged on the fixed seat 1 for tension adjustment, and the adjustment mechanism includes: a support plate 3, which has two, and the two support plates 3 are arranged on the fixed seat 1 and fixedly connected to the fixed seat 1; a first motor 4, which is arranged in the support plate 3 and fixedly connected to the support plate 3; a first threaded rod 6, which has two, and the two first threaded rods 6 are arranged in the support plate 3 and rotatably connected to the support plate 3; a first pulley 5, which has two, and the two first pulleys 5 are arranged on the first threaded rod 6 and fixedly connected to the first threaded rod 6; a moving member 7, which has two, and the two moving members 7 are arranged on the first threaded rod 6 and are threadedly connected to the first threaded rod 6; a tension shaft 8, which is arranged on the moving member 7 and rotatably connected to the moving member 7.
[0055] In this arrangement, the first motor 4 is used to provide power to drive the first pulley 5 to rotate, and the first pulleys 5 are connected by belts; the first threaded rod 6 is a one-way threaded rod, which can drive the moving part 7 to move up and down.
[0056] refer to Figure 1 and Figure 4 As a preferred embodiment, the transport mechanism includes: a winding device, arranged on the fixed frame 2, for winding the finished cloth; and a transport device, arranged on the support plate 3, for transporting the finished cloth.
[0057] refer to Figure 2 and Figure 5, As a preferred embodiment, the winding device includes: a support base 9, which is arranged on the fixed frame 2 and fixedly connected to the fixed frame 2; a second motor 10, which is arranged on the support base 9 and fixedly connected to the support base 9; there are two rotating members 11, and the two rotating members 11 are arranged inside the fixed frame 2 and rotatably connected to the fixed frame 2; a winding shaft 12, which is arranged on the rotating member 11 and is used for the winding work of the finished product part.
[0058] Reference Figure 2 and Figure 3 , As a preferred embodiment, the transportation device includes: a lifting part, which is arranged on the support plate 3 and is used for the lifting work of the components; there are two transportation parts, and the two transportation parts are arranged on the lifting part and are used for the transportation of the finished product part.
[0059] Reference Figure 3 and Figure 4 , As a preferred embodiment, the lifting part includes: a support frame 13, which is arranged on the support plate 3 and fixedly connected to the support plate 3; a third motor 14, which is arranged inside the support frame 13 and fixedly connected to the support frame 13; there are two second belt pulleys 15, and the two second belt pulleys 15 are arranged inside the support plate 3 and rotatably connected to the support plate 3; there are two second threaded rods 16, and the two second threaded rods 16 are arranged on the second belt pulleys 15 and fixedly connected to the second belt pulleys 15.
[0060] Reference Figure 4 and Figure 5 , As a preferred embodiment, the transportation part includes: a connecting piece 17, which is arranged on the second threaded rod 16 and is in threaded transmission connection with the threaded rod; there are two fixing pieces 18, and the two fixing pieces 18 are arranged on the connecting piece 17 and fixedly connected to the connecting piece 17; a mounting seat 19, which is arranged on the fixing piece 18 and fixedly connected to the fixing piece 18; a fourth motor 20, which is arranged on the mounting seat 19 and fixedly connected to the mounting seat 19; a roller 21, which is arranged inside the fixing piece 18 and rotatably connected to the fixing piece 18; there are two third belt pulleys 22, and the two third belt pulleys 22 are arranged on the roller 21 and fixedly connected to the roller 21.
[0061] Set like this, the second belt pulleys 15 are connected by a belt, and the third belt pulleys 22 are also connected by a belt; the second threaded rod 16 is a bidirectional threaded rod, and the thread directions at both ends of the second threaded rod 16 are opposite; when the fourth motor 20 is working, the rotation directions of the two fourth motors 20 on both sides are controlled to be opposite, so as to drive the roller 21 to rotate in different directions, making the finished cloth move away from the winding shaft 12 and leaving the device.
[0062] By setting up a transportation mechanism, this device can curl and collect the finished cloth produced by the warp knitting machine when the warp knitting machine is working, and the transportation mechanism facilitates the collection of the finished cloth. By setting up an adjustment mechanism, when the transportation mechanism is collecting the finished cloth, it can adjust the tension between the finished cloths to ensure the smooth transportation of the finished cloth and prevent wrinkles from occurring.
[0063] Working principle: When this device is working, the finished cloth is passed through the adjustment mechanism and fixed on the take-up reel 12. Then, the third motor 14 is started first. The third motor 14 drives the second threaded rod 16 to rotate, causing the connecting piece 17 to move, thereby driving the fixing piece 18 to move, and the fixing piece 18 drives the roller 21 to contact the finished cloth. Then, the first motor 4 is started. The first motor 4 drives the first belt pulley 5 to rotate, so that the first belt pulley 5 drives the first threaded rod 6 to rotate, thereby driving the moving part 7 to move. The moving part 7 moves towards the fixed seat 1 side and drives the tension shaft 8 to move, squeezing the finished cloth. By adjusting the position of the tension shaft 8, the tension of the finished cloth between the rollers 21 is changed, and the finished cloth is stretched with different tensions to prevent the finished cloth from wrinkling. After that, the second motor 10 and the fourth motor 20 are started synchronously. The second motor 10 drives the rotating part 11 to rotate, thereby driving the take-up reel 12 to rotate to wind up the finished cloth, and the fourth motor 20 drives the third belt pulley 22 to rotate, thereby driving the roller 21 to rotate. The rotation of the roller 21 drives the finished cloth to move.
[0064] The above description of the embodiments enables those skilled in the art to implement or use the present utility model. Various modifications to these embodiments will be obvious to those skilled in the art. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present utility model. Therefore, the present utility model will not be limited to these embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A warp knitting machine fabric tension adjusting device, comprising a fixed seat (1) and a fixed frame (2). There are two fixed frames (2), and the two fixed frames (2) are arranged on the fixed seat (1). It is characterized in that, It further includes: A transportation mechanism, which is arranged on the fixed seat (1) and the fixed frame (2) and is used for the transportation work of the finished product part. The transportation mechanism includes: A winding device, which is arranged on the fixed frame (2) and is used for winding the finished cloth; An adjusting mechanism, which is arranged on the fixed seat (1) and is used for tension adjustment. The adjusting mechanism includes: Two support plates (3), and the two support plates (3) are arranged on the fixed seat (1) and fixedly connected to the fixed seat (1); A transportation device, which is arranged on the support plate (3) and is used for transporting the finished cloth; A first motor (4), which is arranged inside the support plate (3) and fixedly connected to the support plate (3); Two first threaded rods (6), and the two first threaded rods (6) are arranged inside the support plate (3) and rotatably connected to the support plate (3); Two first belt pulleys (5), and the two first belt pulleys (5) are arranged on the first threaded rod (6) and fixedly connected to the first threaded rod (6); Two moving parts (7), and the two moving parts (7) are arranged on the first threaded rod (6) and are in threaded transmission connection with the first threaded rod (6); A tension shaft (8), which is arranged on the moving part (7) and rotatably connected to the moving part (7).
2. The warp knitting fabric tension adjusting device according to claim 1, characterized in that, The winding device includes: A support seat (9), which is arranged on the fixed frame (2) and fixedly connected to the fixed frame (2); A second motor (10), which is arranged on the support seat (9) and fixedly connected to the support seat (9); Two rotating parts (11), and the two rotating parts (11) are arranged inside the fixed frame (2) and rotatably connected to the fixed frame (2); A winding shaft (12), which is arranged on the rotating part (11) and is used for the winding work of the finished product part.
3. The warp knitting fabric tension adjusting device according to claim 2, wherein, The transportation device includes: A lifting part, which is arranged on the support plate (3) and is used for the lifting work of components; Two transportation parts, and the two transportation parts are arranged on the lifting part and are used for transporting the finished product part.
4. The warp knitting fabric tension adjusting device according to claim 3, characterized in that, The lifting part includes: A support frame (13), which is arranged on the support plate (3) and fixedly connected to the support plate (3); A third motor (14), which is arranged inside the support frame (13) and fixedly connected to the support frame (13); Two second belt pulleys (15), and the two second belt pulleys (15) are arranged inside the support plate (3) and rotatably connected to the support plate (3); Two second threaded rods (16), and the two second threaded rods (16) are arranged on the second belt pulley (15) and fixedly connected to the second belt pulley (15).
5. A warp knitting fabric tension adjusting device according to claim 4, characterized in that, The transportation part includes: A connecting part (17), which is arranged on the second threaded rod (16) and is in threaded transmission connection with the threaded rod; Two fixing parts (18), and the two fixing parts (18) are arranged on the connecting part (17) and fixedly connected to the connecting part (17).
6. The warp knitting fabric tension adjusting device according to claim 5, characterized in that, The transportation part further includes: A mounting seat (19), which is arranged on the fixing part (18) and fixedly connected to the fixing part (18); The fourth motor (20) is disposed on the mounting base (19) and fixedly connected to the mounting base (19); The roller (21) is disposed within the fixing member (18) and rotatably connected to the fixing member (18); There are two third pulleys (22), and the two third pulleys (22) are disposed on the roller (21) and fixedly connected to the roller (21).
Citation Information
Cited By
Warp knitting device based on knitted fabric tension adjustment
CN223907087U