Open-width efficient oil removal washing equipment

By designing a flat-width high-efficiency oil removal and washing equipment, using technical means such as wire split rollers, drive rollers and tension control rollers, the problems of large water consumption, long time and low efficiency of the traditional washing process are solved, and efficient and water-saving washing effect is achieved.

CN223047734UActive Publication Date: 2025-07-01NANTONG SANJI SHEET METAL TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422243356.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-07-01
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

The traditional fabric washing process consumes a lot of water, takes a long time, is inefficient, and is prone to wrinkles and damage to the fabric surface.

Method used

A flat-width high-efficiency oil removal and water washing equipment is designed, using technical means such as wire split rollers, drive rollers and tension control rollers to achieve efficient traction and water washing of the fabric. The equipment is fully enclosed, saving water and occupying a small area.

Benefits of technology

It achieves efficient washing effect, shortens the process washing time, improves the oil removal effect, reduces fabric damage, and saves water use.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223047734U_ABST
    Figure CN223047734U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of fabric processing, in particular to open-width efficient oil removal washing equipment which comprises a first mounting plate, a second mounting plate is arranged on the side face of the first mounting plate, and a dipping water tank is fixedly connected between the first mounting plate and the second mounting plate. A first motor, a second motor, a third motor and a fourth motor are mounted on the side face of the first mounting plate, the output end of the first motor is fixedly connected with a separator roller, and the output ends of the second motor, the third motor and the fourth motor are fixedly connected with a first driving roller, a second driving roller and a third driving roller correspondingly. By arranging the separator roller, the first driving roller, the second driving roller, the third driving roller and the tension control roller, process traction of the fabric is implemented, the equipment is designed to be totally closed, water is greatly saved, the occupied area is small, the washing efficiency is high, water in the dipping water tank can generate recoil force on the surface of the fabric in the cleaning process of the fabric, and the oil removal effect is effectively improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of fabric processing, in particular to a flat high-efficiency oil removal and water washing device. Background Technique

[0002] After traditional fabric is woven, dyed or printed, it needs to be subjected to post-treatment processes such as soaping and water washing. Since there will be oil stains in the weaving process and most of the colors remain in the dyeing or printing production, in the treatment process, through the action of clean water, after wetting, swelling and dissolving, it gradually diffuses into the water and is finally removed. This traditional, intermittent processing method requires repeated water injection, drainage and multiple shutdowns for each process, with a large water consumption, long time and low efficiency. Moreover, it is easy to cause some fabrics to wrinkle and the fabric surface to appear phenomena such as fuzzing damage.

[0003] In view of the deficiencies in traditional water washing, through continuous research and development and testing, this design has launched a flat high-efficiency oil removal and water washing device, subverting the rope-like water washing on the market at present, achieving high-efficiency water washing effect with the smallest floor area, and the conventional process treatment time can achieve multiple high-efficiency spray rinses on this water washing device, changing the traditional way of single dipping of the original fabric in the bath solution for rinsing. Content of the Utility Model

[0004] The purpose of the utility model is to provide a flat high-efficiency oil removal and water washing device to solve the problems put forward in the above background technique, that is, in view of the deficiencies in traditional water washing, through continuous research and development and testing, this design has launched a flat high-efficiency oil removal and water washing device, subverting the rope-like water washing on the market at present, achieving high-efficiency water washing effect with the smallest floor area, and the conventional process treatment time can achieve multiple high-efficiency spray rinses on this water washing device, changing the traditional way of single dipping of the original fabric in the bath solution for rinsing.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A flat high-efficiency oil removal and water washing device includes a first mounting plate. A second mounting plate is arranged on the side of the first mounting plate. An immersion water tank is fixedly connected between the first mounting plate and the second mounting plate. A first motor, a second motor, a third motor and a fourth motor are respectively installed on the side of the first mounting plate. The output end of the first motor is fixedly connected with a wire splitting roller. The wire splitting roller penetrates through the first mounting plate and extends into the immersion water tank. The end of the wire splitting roller is rotationally connected with the second mounting plate. The wire splitting roller is rotationally connected with the first mounting plate. The output ends of the second motor, the third motor and the fourth motor are respectively fixedly connected with a first driving roller, a second driving roller and a third driving roller.

[0007] As a preferred solution of the present utility model, the first driving roller, the second driving roller and the third driving roller all penetrate through the first mounting plate and extend into the dipping water tank. The first driving roller, the second driving roller and the third driving roller are all rotatably connected to the first mounting plate, and the ends of the first driving roller, the second driving roller and the third driving roller are all rotatably connected to the second mounting plate.

[0008] As a preferred solution of the present utility model, a sealing plate is clamped between the first mounting plate and the second mounting plate, and the sealing plate is located on the side of the dipping water tank.

[0009] As a preferred solution of the present utility model, two mounting holes are provided on the side of the second mounting plate, and filter water tanks are respectively arranged in the two mounting holes, and the two filter water tanks both extend into the dipping water tank.

[0010] As a preferred solution of the present utility model, a first steam interface and a second steam interface are respectively fixedly connected to the side of the second mounting plate, an interface filter box is arranged on the side of the second mounting plate, and a water pump interface and a nozzle are respectively provided on the side of the second mounting plate.

[0011] As a preferred solution of the present utility model, a tension control roller is rotatably connected between the first mounting plate and the second mounting plate, and the tension control roller is located in the dipping water tank.

[0012] As a preferred solution of the present utility model, two groups of dipping water tanks are provided, the wire splitting roller, the third driving roller and the tension control roller are located in one group of dipping water tanks, and the second driving roller and the first driving roller are located in the other group of dipping water tanks.

[0013] As a preferred solution of the present utility model, the first mounting plate and the second mounting plate are of the same size, and an overflow port and a water outlet are respectively provided on the sides of the two filter water tanks.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] 1. In the present utility model, by setting the wire splitting roller, the first driving roller, the second driving roller, the third driving roller and the tension control roller, the process traction of the fabric is implemented. The device is fully enclosed, greatly saving water, having a small floor area and high water washing efficiency. During the cleaning process of the fabric, the water in the dipping water tank can generate a reaction force on the surface of the fabric, effectively improving the oil removal effect. The water in the dipping water tank is always in a state of rapid flow and overflow. The fabric surface achieves an efficient, strong and sufficient washing effect through continuous switching with the water. The double washing mode is adopted, especially the nozzle spray washing is set to increase the water washing efficiency and shorten the process water washing time.

[0016] 2. In the present utility model, by providing an impregnation water tank and a filtration water tank, under the action of a water pump, water in the filtration tank is continuously sent into the water tank, and the water in the water tank is in an overflow and turbulent state; the interface filtration box is used to connect the water when connecting other module combinations, and ensure that the connecting pipeline flows smoothly without blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic side view structure of the first mounting plate of the present utility model;

[0018] Figure 2 It is a schematic side view structure of the sealing plate of the present utility model;

[0019] Figure 3 It is a schematic internal structure view of the impregnation water tank of the present utility model;

[0020] Figure 4 It is a schematic side view structure of the second mounting plate of the present utility model.

[0021] In the figure: 1. First mounting plate; 2. Second mounting plate; 3. Sealing plate; 4. Impregnation water tank; 5. First motor; 6. Second motor; 7. Third motor; 8. Fourth motor; 9. Filament splitting roller; 10. First driving roller; 11. Second driving roller; 12. Third driving roller; 13. Tension control roller; 14. Filtration water tank; 15. First steam interface; 16. Second steam interface; 17. Interface filtration box; 18. Water pump interface; 19. Nozzle. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.

[0023] Embodiment, please refer to Figures 1-4 , the present utility model provides a technical solution:

[0024] A flat efficient degreasing and water washing device includes a first mounting plate 1. A second mounting plate 2 is arranged on the side of the first mounting plate 1. An immersion water tank 4 is fixedly connected between the first mounting plate 1 and the second mounting plate 2. A first motor 5, a second motor 6, a third motor 7 and a fourth motor 8 are respectively mounted on the side of the first mounting plate 1. The output end of the first motor 5 is fixedly connected with a wire splitting roller 9. The wire splitting roller 9 penetrates through the first mounting plate 1 and extends into the immersion water tank 4. The end of the wire splitting roller 9 is rotatably connected with the second mounting plate 2. The wire splitting roller 9 is rotatably connected with the first mounting plate 1. The output ends of the second motor 6, the third motor 7 and the fourth motor 8 are respectively fixedly connected with a first driving roller 10, a second driving roller 11 and a third driving roller 12. The first driving roller 10, the second driving roller 11 and the third driving roller 12 all penetrate through the first mounting plate 1 and extend into the immersion water tank 4. The first driving roller 10, the second driving roller 11 and the third driving roller 12 are all rotatably connected with the first mounting plate 1. The ends of the first driving roller 10, the second driving roller 11 and the third driving roller 12 are all rotatably connected with the second mounting plate 2;

[0025] A sealing plate 3 is clamped between the first mounting plate 1 and the second mounting plate 2. The sealing plate 3 is located on the side of the immersion water tank 4. Two mounting holes are opened on the side of the second mounting plate 2. Two filter water tanks 14 are respectively arranged in the two mounting holes. The two filter water tanks 14 both extend into the immersion water tank 4. A first steam interface 15 and a second steam interface 16 are respectively fixedly connected to the side of the second mounting plate 2. An interface filter box 17 is arranged on the side of the second mounting plate 2. A water pump interface 18 and a nozzle 19 are respectively opened on the side of the second mounting plate 2. A tension control roller 13 is rotatably connected between the first mounting plate 1 and the second mounting plate 2. The tension control roller 13 is located in the immersion water tank 4. There are two groups of immersion water tanks 4. The wire splitting roller 9, the third driving roller 12 and the tension control roller 13 are located in one group of immersion water tanks 4. The second driving roller 11 and the first driving roller 10 are located in the other group of immersion water tanks 4. The first mounting plate 1 and the second mounting plate 2 are of the same size. Overflow ports and water outlets are respectively opened on the sides of the two filter water tanks 14.

[0026] Workflow of the utility model: When the flat fabric high-efficiency degreasing and water washing equipment designed by this solution is in operation, first check whether the device is in normal use and fix the device in a suitable working area. During operation, external water source is input into the filtration water tank 14 regularly and quantitatively by a water pump, so that the water volume in the immersion water tank 4 meets the process requirements; the water in the filtration water tank 14 is then transported to the immersion water tank 4 by a water pump, so that the water in the immersion water tank 4 is always in a turbulent and overflow state, scouring and washing the moving fabric, forcing the oil stains to dissolve in the water and gradually float to the water surface; at this time, it flows into the filtration water tank 14 through the filtration component, and circulates and operates like this to implement the overflow water washing mode. In addition, the upper nozzle sprays and washes the fabric surface continuously through a pipeline and a water pump, and the washing water flows into the water tank, thus forming a closed path, achieving the purpose of saving water, increasing the water washing efficiency and shortening the process water washing time.

[0027] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A flat-width high-efficiency oil removal and water washing device, comprising a first mounting plate (1), characterized in that: A second mounting plate (2) is arranged on the side of the first mounting plate (1); an immersion tank (4) is fixedly connected between the first mounting plate (1) and the second mounting plate (2); a first motor (5), a second motor (6), a third motor (7) and a fourth motor (8) are respectively installed on the side of the first mounting plate (1); a wire separation roller (9) is fixedly connected to the output end of the first motor (5); the wire separation roller (9) passes through the first mounting plate (1) and extends into the immersion tank (4); the end of the wire separation roller (9) is rotatably connected to the second mounting plate (2); the wire separation roller (9) is rotatably connected to the first mounting plate (1); and the output ends of the second motor (6), the third motor (7) and the fourth motor (8) are respectively fixedly connected to the first drive roller (10), the second drive roller (11) and the third drive roller (12).

2. The flat-width high-efficiency oil removal and washing equipment according to claim 1 is characterized by: The first drive roller (10), the second drive roller (11) and the third drive roller (12) all penetrate the first mounting plate (1) and extend into the immersion tank (4); the first drive roller (10), the second drive roller (11) and the third drive roller (12) are all rotatably connected to the first mounting plate (1); and the ends of the first drive roller (10), the second drive roller (11) and the third drive roller (12) are all rotatably connected to the second mounting plate (2).

3. The flat-width high-efficiency oil removal and washing equipment according to claim 1 is characterized by: A sealing plate (3) is clamped between the first mounting plate (1) and the second mounting plate (2), and the sealing plate (3) is located on the side of the immersion water tank (4).

4. The flat-width high-efficiency oil removal and washing equipment according to claim 1 is characterized in that: Two mounting holes are provided on the side of the second mounting plate (2), and filtered water boxes (14) are respectively arranged in the two mounting holes. Both of the filtered water boxes (14) extend into the immersion water tank (4).

5. The flat-width high-efficiency oil removal and washing equipment according to claim 4 is characterized in that: The side surfaces of the second mounting plate (2) are respectively fixedly connected with a first steam interface (15) and a second steam interface (16), the side surfaces of the second mounting plate (2) are provided with an interface filter box (17), and the side surfaces of the second mounting plate (2) are respectively provided with a water pump interface (18) and a nozzle (19).

6. The flat-width high-efficiency oil removal and washing equipment according to claim 1, characterized in that; A tension control roller (13) is rotatably connected between the first mounting plate (1) and the second mounting plate (2), and the tension control roller (13) is located in the immersion water tank (4).

7. The flat-width high-efficiency oil removal and washing equipment according to claim 1 is characterized by: The immersion water tanks (4) are provided in two groups, the wire separation roller (9), the third driving roller (12) and the tension control roller (13) are located in one group of the immersion water tanks (4), and the second driving roller (11) and the first driving roller (10) are located in the other group of the immersion water tanks (4).

8. The flat-width high-efficiency oil removal and washing equipment according to claim 4 is characterized by: The first mounting plate (1) and the second mounting plate (2) are of the same size, and the sides of the two filtered water tanks (14) are respectively provided with an overflow port and a water outlet.