Graining device for processing synthetic leather

Abstract

The utility model relates to a boarding device for synthetic leather processing, which comprises a case and a boarding roller, the boarding roller is arranged in the case, the back of the case is fixedly connected with a support table, the top of the support table is provided with a driving motor, the output end of the driving motor is provided with a rotating shaft, and the side edge of the boarding roller is fixedly connected with a first connecting shaft. A first hydraulic cylinder is fixedly connected to the interior of the case, an inner cover is fixedly connected to the bottom of the first hydraulic cylinder, a first convex column is fixedly connected to the side surface of the graining roller, a second convex column is arranged in the inner cover, an inlet is formed in the side edge of the case, a first transmission roller is installed in the case, a second transmission roller is installed in the case, and a third transmission roller is installed in the case; an outlet is formed in the side edge of the case, synthetic leather sequentially passes through the first transmission roller, the second transmission roller, the multiple inner covers, the multiple graining rollers, the third transmission roller and the outlet, the action area is increased, the graining effect is improved, operation is easy, use is easy, time is saved, and the working efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of synthetic leather processing, in particular to a grain embossing device for synthetic leather processing. Background Art

[0002] Synthetic leather is a plastic product that simulates the composition and structure of natural leather and can be used as a substitute material. It is usually made with an impregnated non-woven fabric as the mesh layer and a microporous polyurethane layer as the grain surface layer. Its front and back sides are very similar to leather, and it has a certain breathability, being closer to natural leather than ordinary artificial leather. It is widely used in making shoes, boots, luggage, balls, etc. The utility model patent with application number CN202120616672.0 discloses a grain embossing machine for synthetic leather processing, including a working box body and a cooling box body. Entrance and exit openings are provided on both the left and right sides of the working box body. Inside the working box body, there are respectively arranged a traction roller, a tensioning roller, a supporting roller, and a guiding roller. There are two sets of tensioning rollers, supporting rollers, and guiding rollers, and the two sets of tensioning rollers are respectively located on both sides of the two sets of supporting rollers. A fixed seat is arranged at the bottom inside the working box body, a supporting column is arranged on the top of the fixed seat, and a supporting seat is slidably arranged on the outer side wall of the top of the supporting column. A buffer device is arranged between the supporting column and the supporting seat. A grain embossing device is arranged inside the working box body. Mounting seats are arranged on both the top and bottom inside the working box body, and heating tubes are arranged on the mounting seats. A cooling fan is arranged on the top of the cooling box body, and an air outlet head is arranged between the cooling box body and the cooling fan through a duct. Openings are provided on both the right side and the bottom of the cooling box body, and a connecting roller is arranged inside the cooling box body; a heat insulation board is arranged between the working box body and the cooling box body; the buffer device includes multiple groups of grooves opened at the bottom of the supporting seat. A supporting plate is slidably arranged at the bottom inside the grooves, the supporting plate is arranged on the outer side wall of the supporting seat, and buffer springs are arranged between the supporting plate and the grooves as well as between the supporting column and the grooves; the grain embossing device includes a rotating roller arranged inside the working box body. Multiple groups of limiting sliding grooves are evenly opened on the outer side wall of the rotating roller. A connecting rod is slidably arranged inside the limiting sliding grooves. One end of the connecting rod is provided with a mounting bracket, a grain embossing roller is arranged inside the mounting bracket, and a limiting spring is arranged between the mounting bracket and the rotating roller. The rotating roller drives multiple groups of grain embossing rollers to rotate and strike and beat the surface of the synthetic leather. However, the contact area between the grain embossing roller and the synthetic leather is small, and the process of grain embossing is relatively slow, consuming time and affecting the operation efficiency. Summary of the Utility Model

[0003] The utility model aims to solve the problems existing in the above-mentioned prior art, and provides a grain embossing device for synthetic leather processing, which can increase the acting area to improve the grain embossing effect, is simple to operate and easy to use, saves time and improves the operation efficiency.

[0004] The technical solution adopted by the utility model to solve its technical problems: This kind of grain-embossing device for synthetic leather processing includes a machine case and a grain-embossing roller. The grain-embossing roller is installed inside the machine case. A support platform is fixedly connected to the back of the machine case. A driving motor is installed on the top of the support platform. A rotating shaft is arranged at the output end of the driving motor. A first connecting shaft is fixedly connected to the side of the grain-embossing roller. A first bearing is arranged on the back of the machine case. The side surface of the first connecting shaft is connected to the inner ring of the first bearing. The end of the first connecting shaft is connected to the rotating shaft. The grain-embossing roller is connected to two first connecting shafts. A first bearing is also arranged on the front side of the machine case. A first hydraulic cylinder is fixedly connected inside the machine case. The bottom of the first hydraulic cylinder is fixedly connected with an inner cover. The inner cover is arc-shaped. The grain-embossing roller reaches inside the inner cover. There are multiple grain-embossing rollers and multiple inner covers. A first convex column is fixedly connected to the side surface of the grain-embossing roller. A second convex column is arranged inside the inner cover. There are multiple first convex columns and multiple second convex columns. An inlet is opened on the side of the machine case. A first transmission roller is installed inside the machine case. A second transmission roller is installed inside the machine case. A third transmission roller is installed inside the machine case. An outlet is opened on the side of the machine case. The synthetic leather reaches inside the machine case through the inlet, and successively passes through the first transmission roller, the second transmission roller, multiple inner covers, multiple grain-embossing rollers, the third transmission roller and the outlet. The synthetic leather passes through the inside of the machine case, reaches inside the machine case through the inlet, and leaves the inside of the machine case through the outlet. The first transmission roller, the second transmission roller and the third transmission roller assist in the transmission of the synthetic leather. At the same time, the first transmission roller, the second transmission roller and the third transmission roller limit the transmission path of the synthetic leather, making it convenient for the synthetic leather to pass between multiple grain-embossing rollers and multiple inner covers. When the synthetic leather stops transmitting inside the machine case, multiple driving motors run forward and backward repeatedly. The rotating shaft drives the first connecting shaft and the grain-embossing roller. Multiple grain-embossing rollers rotate repeatedly in a small amplitude clockwise and counterclockwise. Multiple first convex columns and multiple second convex columns contact the upper and lower surfaces of the synthetic leather and perform the grain-embossing function. After the grain-embossing treatment of one section of the synthetic leather is completed, the synthetic leather continues to be transmitted. When it reaches a suitable position, the synthetic leather stops transmitting and then undergoes the subsequent grain-embossing treatment, increasing the acting area and improving the grain-embossing effect. The operation is simple and easy to use, saving time and improving the operation efficiency.

[0005] For further improvement, there are multiple first hydraulic cylinders. Multiple first hydraulic cylinders are respectively connected to multiple inner covers. Among them, multiple first hydraulic cylinders are connected to the inner top of the machine case. Among them, multiple first hydraulic cylinders are connected to the inner bottom of the machine case. Multiple first hydraulic cylinders extend or contract to realize the up and down movement of multiple inner covers. The distance between multiple inner covers and multiple grain-embossing rollers is effectively adjusted, improving the flexibility and meeting the processing needs of synthetic leather with various thicknesses.

[0006] Further improvement: A second connecting shaft is fixedly connected to the side of the first driving roller. A second bearing is provided on the side of the machine case. The first driving roller is connected to two second connecting shafts, and the two second connecting shafts are respectively connected to the two second bearings. The installation methods of the second driving roller and the third driving roller are the same as that of the first driving roller. The first driving roller, the second driving roller and the third driving roller are connected and installed by using the second bearings. While the second bearings provide support, the friction is reduced to ensure the efficient operation of the driving rollers.

[0007] Further improvement: A controller is installed on the front side of the machine case. A display screen and operation keys are provided on the surface of the controller. The controller is connected to the driving motor and the first hydraulic cylinder through internal circuits. The controller transmits instructions through the circuits and simultaneously controls the opening, pausing and closing of multiple driving motors and multiple first hydraulic cylinders, saving time and manpower and increasing convenience.

[0008] Further improvement: The end of the first convex column is provided with a first rounded corner, and the end of the second convex column is provided with a second rounded corner. The first rounded corner and the second rounded corner effectively protect the surface of the synthetic leather, increasing safety and preventing scratches on the synthetic leather, and avoiding damage to the product during the processing process.

[0009] Further improvement: The side of the inner cover is provided with a third rounded corner. The third rounded corners are distributed on the left and right sides of the inner cover. The third rounded corners increase the smoothness for the synthetic leather to pass through efficiently, and at the same time further improve safety.

[0010] Further improvement: An opening is provided on the front side of the machine case, and an internal hole is provided on the top of the machine case. A bracket is fixedly connected to the top of the machine case. A second hydraulic cylinder is arranged inside the bracket. A sealing plate is fixedly connected to the bottom of the second hydraulic cylinder. The sealing plate is inside the internal hole. An internal groove is provided inside the opening. When the second hydraulic cylinder extends and operates, it drives the sealing plate to move downward in the internal hole, and finally the sealing plate reaches inside the internal groove, and the sealing plate closes the opening. The two second hydraulic cylinders stop, and an effective isolation is formed between the inside and the outside of the machine case, reducing the influence of the outside on the inside of the machine case. When the second hydraulic cylinder contracts and operates, it drives the sealing plate to move upward in the internal hole, and the opening is opened. The operation is simple and convenient to use.

[0011] Further improvement: The bracket is of an L-shaped structure. There are two second hydraulic cylinders. The two second hydraulic cylinders operate simultaneously, improving the operation efficiency of the sealing plate and increasing the stability of the sealing plate during the up and down movement.

[0012] The beneficial effects of the present utility model are:

[0013] 1. The synthetic leather passes through the inside of the chassis, enters the inside of the chassis through the inlet, and leaves the inside of the chassis through the outlet. The first driving roller, the second driving roller and the third driving roller assist in the conveyance of the synthetic leather. At the same time, the first driving roller, the second driving roller and the third driving roller limit the conveyance path of the synthetic leather, enabling the synthetic leather to easily pass between multiple creasing rollers and multiple inner covers. When the synthetic leather stops conveying inside the chassis, multiple driving motors run forward and backward repeatedly. The rotating shaft drives the first connecting shaft and the creasing rollers, and multiple creasing rollers rotate repeatedly in small amplitudes clockwise and counterclockwise. Multiple first convex columns and multiple second convex columns come into contact with the upper and lower surfaces of the synthetic leather and perform creasing functions. After the creasing treatment of one section of the synthetic leather is completed, the synthetic leather continues to convey. When it reaches a suitable position, the synthetic leather stops conveying and then undergoes subsequent creasing treatment, increasing the acting area and improving the creasing effect. The operation is simple and easy to use, saving time and improving the operation efficiency.

[0014] 2. The first rounded corner and the second rounded corner effectively protect the surface of the synthetic leather, increasing safety and preventing scratching of the synthetic leather, avoiding damage to the product during the processing. The third rounded corner increases the smoothness, facilitating the efficient passage of the synthetic leather, and further improving safety at the same time.

[0015] 3. When the second hydraulic cylinder extends and runs, it drives the sealing plate to move downward in the built-in hole. Finally, the sealing plate reaches the inside of the built-in groove, and the sealing plate closes the opening. The two second hydraulic cylinders stop, forming an effective isolation between the inside and the outside of the chassis, reducing the influence of the outside on the inside of the chassis. When the second hydraulic cylinder contracts and runs, it drives the sealing plate to move upward in the built-in hole, and the opening is opened. The operation is simple and convenient to apply. The two second hydraulic cylinders run simultaneously, improving the running efficiency of the sealing plate and increasing the stability of the sealing plate during the up and down movement at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic structural diagram of the present utility model;

[0017] Figure 2 is the Figure 1 enlarged view of part A in the present utility model;

[0018] Figure 3 is the Figure 1 enlarged view of part B in the present utility model;

[0019] Figure 4 is the internal view of the chassis of the present utility model;

[0020] Figure 5 is the Figure 4 enlarged view of part C in the present utility model;

[0021] Figure 6 is the Figure 4 enlarged view of part D in the present utility model;

[0022] Figure 7 This is the rear view of the structure of the present utility model;

[0023] Figure 8 For the present utility model Figure 7 Enlarged view at position E.

[0024] Explanation of reference numerals: 1, chassis; 2, corrugating roller; 3, support table; 4, drive motor; 5, rotating shaft; 6, first connecting shaft; 7, first bearing; 8, first hydraulic cylinder; 9, inner cover; 10, first convex column; 11, second convex column; 12, inlet; 13, first driving roller; 14, second driving roller; 15, third driving roller; 16, outlet; 17, second connecting shaft; 18, second bearing; 19, controller; 20, first fillet; 21, second fillet; 22, third fillet; 23, opening; 24, built-in hole; 25, bracket; 26, second hydraulic cylinder; 27, sealing plate; 28, built-in groove. Detailed implementation manners

[0025] The following further describes this embodiment in conjunction with the attached Figure 1-8 drawings:

[0026] Such as Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8As shown in the figure: In this embodiment, a graining device for synthetic leather processing includes a chassis 1 and a graining roller 2. The graining roller 2 is installed inside the chassis 1. A support platform 3 is fixedly connected to the back of the chassis 1. A driving motor 4 is installed on the top of the support platform 3. A rotating shaft 5 is provided at the output end of the driving motor 4. A first connecting shaft 6 is fixedly connected to the side of the graining roller 2. A first bearing 7 is provided on the back of the chassis 1. The side surface of the first connecting shaft 6 is connected to the inner ring of the first bearing 7. The end of the first connecting shaft 6 is connected to the rotating shaft 5. The graining roller 2 is connected to two first connecting shafts 6. First bearings 7 are also provided on the front side of the chassis 1. A first hydraulic cylinder 8 is fixedly connected inside the chassis 1. The bottom of the first hydraulic cylinder 8 is fixedly connected to an inner cover 9. The inner cover 9 is arc-shaped. The graining roller 2 reaches inside the inner cover 9. There are multiple graining rollers 2 and inner covers 9. A first convex column 10 is fixedly connected to the side surface of the graining roller 2. A second convex column 11 is provided inside the inner cover 9. There are multiple first convex columns 10 and second convex columns 11. An inlet 12 is opened on the side of the chassis 1. A first driving roller 13 is installed inside the chassis 1. A second driving roller 14 is installed inside the chassis 1. A third driving roller 15 is installed inside the chassis 1. An outlet 16 is opened on the side of the chassis 1. The synthetic leather reaches inside the chassis 1 through the inlet 12. The synthetic leather passes through the first driving roller 13, the second driving roller 14, multiple inner covers 9, multiple graining rollers 2, the third driving roller 15, and the outlet 16 in sequence. There are multiple first hydraulic cylinders 8. The multiple first hydraulic cylinders 8 are respectively connected to the multiple inner covers 9. Among them, multiple first hydraulic cylinders 8 are connected to the inner top of the chassis 1. Among them, multiple first hydraulic cylinders 8 are connected to the inner bottom of the chassis 1. A second connecting shaft 17 is fixedly connected to the side of the first driving roller 13. A second bearing 18 is provided on the side of the chassis 1. The first driving roller 13 is connected to two second connecting shafts 17. The two second connecting shafts 17 are respectively connected to the two second bearings 18. The installation methods of the second driving roller 14 and the third driving roller 15 are the same as that of the first driving roller 13. A controller 19 is installed on the front side of the chassis 1. A display screen and operation keys are provided on the surface of the controller 19. The controller 19 is connected to the driving motor 4 and the first hydraulic cylinder 8 through internal circuits.

[0027] As Figure 6 shown: A first rounded corner 20 is provided at the end of the first convex column 10. A second rounded corner 21 is provided at the end of the second convex column 11. A third rounded corner 22 is provided on the side of the inner cover 9. The third rounded corners 22 are distributed on the left and right sides of the inner cover 9.

[0028] As Figure 1 , Figure 2 , Figure 3 and Figure 7As shown in the figure: An opening 23 is provided on the front side of the chassis 1, an internal hole 24 is provided on the top of the chassis 1, a bracket 25 is fixedly connected to the top of the chassis 1, a second hydraulic cylinder 26 is arranged inside the bracket 25, a sealing plate 27 is fixedly connected to the bottom of the second hydraulic cylinder 26, the sealing plate 27 is inside the internal hole 24, an internal groove 28 is provided inside the opening 23, the bracket 25 is of an L-shaped structure, and there are two second hydraulic cylinders 26.

[0029] When the present utility model is in use: The synthetic leather passes through the inside of the chassis 1, reaches the inside of the chassis 1 through the inlet 12, and leaves the inside of the chassis 1 through the outlet 16. The first driving roller 13, the second driving roller 14, and the third driving roller 15 assist in the transmission of the synthetic leather. At the same time, the first driving roller 13, the second driving roller 14, and the third driving roller 15 limit the transmission path of the synthetic leather, making it convenient for the synthetic leather to pass between multiple embossing rollers 2 and multiple inner covers 9. Operate the two second hydraulic cylinders 26 to extend, driving the sealing plate 27 to move downward in the internal hole 24. Finally, the sealing plate 27 reaches the inside of the internal groove 28, and the sealing plate 27 closes the opening 23. The two second hydraulic cylinders 26 stop, effectively isolating the inside and outside of the chassis 1 and reducing the influence of the outside on the inside of the chassis 1. When the synthetic leather stops transmitting inside the chassis 1, the controller 19 transmits instructions through the circuit to multiple first hydraulic cylinders 8, and the multiple first hydraulic cylinders 8 extend or contract, realizing the up and down movement of multiple inner covers 9, and effectively adjusting the distance between the multiple inner covers 9 and the multiple embossing rollers 2. The controller 19 transmits instructions through the circuit to multiple drive motors 4, and the multiple drive motors 4 run forward and backward repeatedly. The rotating shaft 5 drives the first connecting shaft 6 and the embossing rollers 2, and the multiple embossing rollers 2 rotate in a small amplitude clockwise and counterclockwise repeatedly. The multiple first protrusions 10 and the multiple second protrusions 11 contact the upper and lower surfaces of the synthetic leather and perform embossing. The first rounded corners 20 and the second rounded corners 21 effectively protect the surface of the synthetic leather, and the third rounded corner 22 increases the smoothness. After the embossing treatment of one section of the synthetic leather is completed, the synthetic leather continues to be transmitted. When it reaches a suitable position, the synthetic leather stops transmitting and then undergoes subsequent embossing treatment, increasing the acting area and improving the embossing effect. The operation is simple and easy to use, saving time and improving the operation efficiency.

[0030] Although the present utility model has been illustrated and described with reference to the preferred embodiments, those of ordinary skill in the art should understand that various changes in form and details may be made within the scope of the claims.

Claims

1. A graining device for processing synthetic leather, comprising a housing (1) and a graining roller (2), wherein: The kneading roller (2) is installed inside the chassis (1); a support platform (3) is fixedly connected to the back of the chassis (1); a driving motor (4) is installed on the top of the supporting platform (3); a rotating shaft (5) is arranged at the output end of the driving motor (4); a first connecting shaft (6) is fixedly connected to the side of the kneading roller (2); a first bearing (7) is arranged on the back of the chassis (1); a side surface of the first connecting shaft (6) is connected to the inner ring of the first bearing (7); the end of the first connecting shaft (6) is connected to the rotating shaft (5); the kneading roller (2) is connected to the two first connecting shafts (6); a first bearing (7) is also arranged on the front side of the chassis (1); a first hydraulic cylinder (8) is fixedly connected to the inside of the chassis (1); an inner cover (9) is fixedly connected to the bottom of the first hydraulic cylinder (8); the inner cover (9) is arranged in an arc shape; the kneading roller (2) reaches the inner cover (9), there are a plurality of rubbing rollers (2) and inner covers (9), a first convex column (10) is fixedly connected to the side surface of the rubbing roller (2), a second convex column (11) is arranged inside the inner cover (9), there are a plurality of first convex columns (10) and second convex columns (11), an inlet (12) is opened on the side of the chassis (1), a first transmission roller (13) is installed inside the chassis (1), a second transmission roller (14) is installed inside the chassis (1), a third transmission roller (15) is installed inside the chassis (1), and an outlet (16) is opened on the side of the chassis (1), synthetic leather reaches the inside of the chassis (1) through the inlet (12), and the synthetic leather passes through the first transmission roller (13), the second transmission roller (14), the plurality of inner covers (9), the plurality of rubbing rollers (2), the third transmission roller (15) and the outlet (16) in sequence.

2. The grain rubbing device for synthetic leather processing according to claim 1, characterized in that: There are a plurality of first hydraulic cylinders (8), and the plurality of first hydraulic cylinders (8) are respectively connected to a plurality of inner covers (9), wherein a plurality of first hydraulic cylinders (8) are connected to the top of the chassis (1), and a plurality of first hydraulic cylinders (8) are connected to the bottom of the chassis (1).

3. The grain rubbing device for synthetic leather processing according to claim 1, characterized in that: The first transmission roller (13) is fixedly connected to a second connecting shaft (17) on the side, and a second bearing (18) is arranged on the side of the chassis (1). The first transmission roller (13) is connected to two second connecting shafts (17), and the two second connecting shafts (17) are respectively connected to two second bearings (18). The installation method of the second transmission roller (14) and the third transmission roller (15) is the same as the installation method of the first transmission roller (13).

4. The grain rubbing device for synthetic leather processing according to claim 1, characterized in that: A controller (19) is installed on the front side of the chassis (1), a display screen and operation keys are arranged on the surface of the controller (19), and the controller (19) is connected to the drive motor (4) and the first hydraulic cylinder (8) through an internal circuit.

5. The grain rubbing device for synthetic leather processing according to claim 1, characterized in that: The first protruding column (10) is provided with a first rounded corner (20) at the end thereof, and the second protruding column (11) is provided with a second rounded corner (21) at the end thereof.

6. The grain rubbing device for synthetic leather processing according to claim 1, characterized in that: The inner cover (9) is provided with a third rounded corner (22) on the side, and the third rounded corner (22) is distributed on the left and right sides of the inner cover (9).

7. The grain rubbing device for synthetic leather processing according to claim 1, characterized in that: The chassis (1) has an opening (23) on the front side, a built-in hole (24) on the top of the chassis (1), a bracket (25) fixedly connected to the top of the chassis (1), a second hydraulic cylinder (26) disposed inside the bracket (25), a sealing plate (27) fixedly connected to the bottom of the second hydraulic cylinder (26), the sealing plate (27) being inside the built-in hole (24), and a built-in groove (28) being provided inside the opening (23).

8. The grain rubbing device for synthetic leather processing according to claim 7, characterized in that: The support (25) is an L-shaped structure, and there are two second hydraulic cylinders (26).

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