Precise in-place splicing posture adjusting device for spatial rainwater steel pipes

By designing a precisely positioned splicing attitude adjustment device for the construction of a rainwater pump station, the problem of difficulty in installing large-diameter steel pipes in the construction of a rainwater pump station is solved, convenient space attitude adjustment and precise interface docking are achieved, and construction quality is improved.

CN223048173UActive Publication Date: 2025-07-01ROAD & BRIDGE INT CO LTD +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421365352.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-07-01
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

During the construction of the rainwater pump station, the drainage capacity of the old rainwater pump station is insufficient, resulting in difficulty in installing large-diameter rainwater steel pipes, difficulty in crane positioning, waste of manual machinery, and difficult pipeline splicing process, affecting the quality of the splicing.

Method used

A precise positioning splicing attitude adjustment device for space rainwater steel pipes is designed, including vertical support parts, horizontal support parts and support feet that are perpendicular to each other. Through a flexible spacing adjustment device, the to-be-split rainwater steel pipes are hoisted between pairs of vertical support parts to realize spatial attitude adjustment.

Benefits of technology

This device makes the space attitude adjustment in steel pipe installation convenient, the interface docking is accurate, and the floor space is small, which improves the installation quality and facilitates the lifting, fixing and splicing of large-diameter steel pipes in confined spaces.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223048173U_ABST
    Figure CN223048173U_ABST
Patent Text Reader

Abstract

The utility model discloses a space rainwater steel pipe accurate in-position splicing posture adjusting device, which relates to the technical field of rainwater pump station construction equipment, and comprises a vertical supporting part, a horizontal supporting part and a supporting bottom foot which are perpendicular to one another, the horizontal supporting part is arranged at the top end of the vertical supporting part, and the supporting bottom foot is arranged at the bottom end of the vertical supporting part. Stiffening plates are arranged in the middles of the horizontal supporting parts, and inclined supporting parts are further arranged between the vertical supporting parts and the horizontal supporting parts and between the vertical supporting parts and the supporting bottom feet; the first lifting lug is arranged on the lower surface of the middle of the horizontal supporting part, the second lifting lug is arranged on the peripheral face of the rainwater steel pipe to be spliced, and the first lifting lug and the second lifting lug are movably connected through a flexible distance adjusting device. According to the utility model, the connection precision and quality of the large-diameter steel pipe in a suspended state can be effectively improved, the problems of difficulty in crane standing, difficulty in splicing posture adjustment and the like in a limited construction space are solved, the construction efficiency is improved, the construction cost is reduced, and the construction risk is greatly reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of construction equipment for rainwater pump stations, in particular to a device for adjusting the splicing attitude of a spatial rainwater steel pipe for precise positioning. Background Technique

[0002] The drainage capacity of old rainwater pump stations is insufficient. During the renovation and new construction process, due to factors such as the large diameter, the need for suspended installation, a certain slope, limited construction space, and external construction environment of the large-diameter rainwater steel pipes that play a major role in flood drainage, when using the previous installation method of a crane combined with manual labor, it is difficult for the crane to position, wasting labor and machinery. Moreover, the process of pipe positioning and splicing is difficult, and it is difficult to ensure the success of splicing at one time, affecting the splicing quality of the pipes. Content of the Utility Model

[0003] The purpose of the utility model is to provide a device for adjusting the splicing attitude of a spatial rainwater steel pipe for precise positioning, so as to solve the problems existing in the above-mentioned prior art, facilitate the adjustment of the spatial attitude during the installation of the steel pipe, occupy a small space, accurately dock the interfaces, and improve the installation quality.

[0004] To achieve the above purpose, the utility model provides the following scheme:

[0005] A device for adjusting the splicing attitude of a spatial rainwater steel pipe for precise positioning includes a vertical support part, a horizontal support part, and a support base that are perpendicular to each other. The horizontal support part is arranged at the top end of the vertical support part, and the support base is arranged at the bottom end of the vertical support part. The vertical support parts are arranged in pairs, and each pair of vertical support parts corresponds to one horizontal support part, and the vertical support parts are arranged at both ends of the horizontal support part; a stiffening plate is arranged in the middle of the horizontal support part, and inclined support parts are also arranged between the vertical support part and the horizontal support part and between the vertical support part and the support base; it also includes a first lifting lug arranged on the lower surface of the middle of the horizontal support part and a second lifting lug arranged on the outer peripheral surface of the rainwater steel pipe to be spliced. The first lifting lug and the second lifting lug are movably connected through a flexible spacing adjustment device, and the rainwater steel pipe to be spliced is hoisted between the paired vertical support parts through the flexible spacing adjustment device.

[0006] Preferably, the vertical support part and the horizontal support part are made of I-beams.

[0007] Preferably, the web of the vertical support part is parallel to the length extension direction of the horizontal support part, and the web of the horizontal support part is parallel to the length extension direction of the vertical support part.

[0008] Preferably, the support base is made of double I-beams, and the web direction of the vertical support part is perpendicular to the length extension direction of the support base.

[0009] Preferably, the stiffening plate is an I-beam cut in half along the web, and the flange of the stiffening plate is attached to the web of the horizontal support part.

[0010] Preferably, the first inclined support part arranged between the vertical support part and the horizontal support part is made of an I-beam, and the second inclined support part arranged between the vertical support part and the support base is made of an angle steel.

[0011] Preferably, the I-beam is I16 I-beam.

[0012] Preferably, the distance between the vertical support part and the rainwater steel pipe to be spliced is ≥280 mm.

[0013] Preferably, the first lifting lug and the second lifting lug are D-shaped lifting lugs, and the width of the end of the D-shaped lifting lug connected to the horizontal support part or the rainwater steel pipe to be spliced is greater than the width of the other end.

[0014] Preferably, the flexible spacing adjusting device is a chain block.

[0015] The utility model has achieved the following technical effects compared with the prior art:

[0016] A structure composed of a vertical support part, a horizontal support part and a support base that are perpendicular to each other is provided.

[0017] By forming a gantry with a pair of vertical support parts and a corresponding horizontal support part, and arranging a bottom support foot at the bottom end of the vertical support part to ensure the overall stability of the gantry. Then, through the first lifting lug arranged on the lower surface of the middle part of the horizontal support part, the second lifting lug arranged on the outer peripheral surface of the rainwater steel pipe to be spliced, and the flexible spacing adjusting device movably arranged between the first lifting lug and the second lifting lug, the rainwater steel pipe to be spliced is hoisted between the pair of vertical support parts. During the process of aligning the rainwater steel pipe to be spliced with the rainwater steel pipes fixed at both ends, due to the flexible characteristics of the flexible spacing adjusting device, the position of the end of the rainwater steel pipe to be spliced can be adjusted arbitrarily with the assistance of manpower, ensuring convenient adjustment of the spatial attitude during the installation of the steel pipe, accurate butt joint of the interfaces, small overall space occupied by the device, improving the installation quality, and facilitating the hoisting, fixing and splicing of large-diameter steel pipes in a restricted space. Description of the Drawings

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0019] Figure 1 Structural schematic diagram of the precise positioning and splicing attitude adjustment device for spatial rainwater steel pipes disclosed in the present utility model;

[0020] Figure 2 is Figure 1 side view of;

[0021] Figure 3 is Figure 1 structural schematic diagram of the first lifting lug and the second lifting lug in;

[0022] Figure 4 Application scenario schematic diagram of the present utility model;

[0023] Among them, 1, stiffening plate; 2, horizontal support part; 3, first inclined support part; 4, vertical support part; 5, second inclined support part; 6, support foot; 7, rainwater steel pipe; 8, second lifting lug; 9, flexible spacing adjustment device; 10, first lifting lug; 11, lifting hole. Specific implementation manners

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Those familiar with this technology can easily understand other advantages and effects of the present utility model from the content disclosed in this specification. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0025] It should be noted that the structures, ratios, sizes, etc. depicted in the attached drawings of this specification are only used to cooperate with the content disclosed in the specification for those familiar with this technology to understand and read, and are not used to limit the implementation conditions of this utility model. Therefore, they do not have substantial technical significance. Any modification of the structure, change in the ratio relationship, or adjustment of the size, without affecting the effects that this utility model can produce and the purposes that can be achieved, should still fall within the scope covered by the technical content disclosed in this utility model. In the description of this utility model, it should be understood that the orientation or positional relationship indicated by terms such as "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the attached drawings, and is only for the convenience of describing this utility model, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation to this utility model. In addition, terms such as "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. Thus, features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of this utility model, unless otherwise specified, the meaning of "a plurality" is two or more.

[0026] It should also be noted that in the embodiments of this application, the same reference numeral is used to represent the same component or the same part.

[0027] The purpose of this utility model is to provide a precise in-place splicing attitude adjustment device for spatial rainwater steel pipes, so as to solve the problems existing in the prior art, making the adjustment of the spatial attitude convenient during the installation of steel pipes, occupying a small floor space, accurately docking the interfaces, and improving the installation quality.

[0028] In order to make the above-mentioned purposes, features, and advantages of this utility model more obvious and understandable, the following further details this utility model in conjunction with the attached drawings and specific embodiments.

[0029] Please refer to Figures 1 to 4, this embodiment provides a spatial rainwater steel pipe precise positioning and splicing attitude adjustment device, which includes a vertical support part 4, a horizontal support part 2 and a support foot 6 that are perpendicular to each other. The horizontal support part 2 is arranged at the top end of the vertical support part 4, and the support foot 6 is arranged at the bottom end of the vertical support part 4. The vertical support parts 4 are arranged in pairs, and each pair of vertical support parts 4 corresponds to a horizontal support part 2, and the vertical support parts 4 are arranged at both ends of the horizontal support part 2; a stiffening plate 1 is arranged in the middle of the horizontal support part 2, and inclined support parts are also arranged between the vertical support part 4 and the horizontal support part 2 and between the vertical support part 4 and the support foot 6; it also includes a first lifting lug 10 arranged on the lower surface of the middle part of the horizontal support part 2 and a second lifting lug 8 arranged on the outer peripheral surface of the rainwater steel pipe 7 to be spliced. The first lifting lug 10 and the second lifting lug 8 are movably connected through a flexible spacing adjustment device 9, and the rainwater steel pipe 7 to be spliced is hoisted between the vertically arranged vertical support parts 4 through the flexible spacing adjustment device 9.

[0030] The working principle of this embodiment is as follows: On the basis that the rainwater steel pipes at both ends have been fixed and formed, this embodiment is arranged at both ends of the rainwater steel pipe 7 to be spliced in the middle. The second lifting lugs 8 are fixed at the corresponding positions at both ends of the rainwater steel pipe 7 to be spliced, and the rainwater steel pipe 7 to be spliced is hoisted between the vertically arranged vertical support parts 4 by using the flexible spacing adjustment device 9, and the flexible spacing adjustment device 9 is adjusted to lift the rainwater steel pipe 7 to be spliced to the corresponding height. During the process of aligning the rainwater steel pipe 7 to be spliced with the rainwater steel pipes fixed at both ends, due to the flexible characteristics of the flexible spacing adjustment device 9, the position of the end of the rainwater steel pipe 7 to be spliced can be adjusted arbitrarily with the assistance of manpower, ensuring convenient adjustment of the spatial attitude during the steel pipe installation, precise interface docking, and small overall space occupation of the device, improving the installation quality.

[0031] Specifically, taking the installation of an 8.5m long DN1600mm steel pipe suspended 400mm on a 7% slope as an example:

[0032] A pair of vertically arranged vertical support parts 4 and a corresponding horizontal support part 2 form a gantry, which is convenient for hoisting, fixing and splicing large-diameter steel pipes in a limited space.

[0033] The device mainly consists of the following structures:

[0034] 1. Column: That is, the vertical support part 4, using two I16 steel beams with a length of 3200mm on both sides, and fabricated with an inner net width of 2200mm (the pipe diameter size adds 280mm working surfaces on both sides to ensure that the distance between the column and the rainwater steel pipe 7 to be spliced is at least 280mm).

[0035] 2. Cross bar: That is, the horizontal support part 2, welded to the top of the column with an I16 steel beam. When welding, the web of the column is parallel to the length extension direction of the cross bar, and the web of the cross bar is parallel to the length extension direction of the vertical rod.

[0036] 3. Angle brace: That is, the first inclined support part 3. An I16 steel I-beam is used as the angle brace for reinforcement between the top of the crossbar and the column. The angle brace forms a 45-degree angle with the crossbar, and the installation position is at the 1 / 3 of the crossbar length.

[0037] 4. Stiffener plate 1: Two stiffener plates 1 with a length of 600 mm and a width of 80 mm are added in the middle of the crossbar. After cutting the I16 steel I-beam in the middle to obtain the stiffener plate 1, the flanges of the stiffener plate 1 are welded to both sides of the web of the crossbar.

[0038] 5. Leg: That is, the support foot 6. The bottom of the column uses a double-pin I16 steel I-beam with a length of 2.5 m as the leg, which is welded to the bottom of the column. When welding, the web direction of the column is perpendicular to the length extension direction of the leg to ensure the overall stability.

[0039] 6. Diagonal brace: That is, the second inclined support part 5. Angle steel with a size of 80*80 mm and a thickness of 6 mm is added on both sides of the column as the diagonal brace for reinforcement. The height of the diagonal brace is 1 / 3 of the column height.

[0040] 7. Lifting lug: A D-shaped lifting lug made of Q335C steel with a thickness of 20 mm is welded below the center position of the crossbar, that is, the first lifting lug 10;

[0041] D-shaped lifting lugs made of Q335C steel with a thickness of 20 mm are welded at 1000 mm inward from both ends of the rainwater steel pipe 7, that is, the first lifting lug 10;

[0042] The width of one end of the D-shaped lifting lug connected to the crossbar or the rainwater steel pipe 7 is greater than the width of the other end.

[0043] 8. Chain block: That is, the flexible spacing adjustment device 9. It is suspended in the hanging hole 11 of the first lifting lug 10 on the crossbar, and the hook is used to hook the second lifting lug 8 on the rainwater steel pipe 7 to perform operations such as hoisting in place, attitude adjustment, and splicing.

[0044] This embodiment has good effects in the precise in-place of large-diameter steel pipes in space and the adjustment of splicing postures, can effectively improve the connection accuracy and quality of steel structures in a suspended state, solves problems such as difficult crane positioning and difficult splicing posture adjustment in a limited construction space, improves construction efficiency, reduces construction costs, and greatly reduces construction risks.

[0045] In the description of this application, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.

[0046] If the present utility model discloses or involves components or structural members that are fixedly connected to each other, then, unless otherwise stated, the fixed connection can be understood as: a detachable fixed connection (for example, connected using bolts or screws), or can also be understood as: a non-detachable fixed connection (for example, riveting, welding). Of course, the mutual fixed connection can also be replaced by an integral structure (for example, manufactured integrally by casting process) (except when it is obviously impossible to adopt the integral forming process).

[0047] In addition, unless otherwise stated, the terms used to represent the positional relationship or shape in any of the technical solutions disclosed in the present utility model include states or shapes that are approximate, similar, or close to it.

[0048] Any component provided by the present utility model can either be assembled from multiple separate components or be a single component manufactured by an integral forming process.

[0049] Adaptations made according to actual needs are all within the protection scope of the present utility model.

[0050] It should be noted that for those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present utility model, the present utility model can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be encompassed within the present utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0051] Specific examples are used in the present utility model to elaborate on the principle and implementation manner of the present utility model. The description of the above embodiments is only used to help understand the method and its core idea of the present utility model; at the same time, for those of ordinary skill in the art, based on the idea of the present utility model, there will be changes in the specific implementation manner and application scope. In summary, the content of this specification should not be understood as a limitation to the present utility model.

Claims

1. A spatial rainwater steel pipe precise positioning and splicing posture adjustment device, characterized by: It includes a vertical support part, a horizontal support part and a support foot which are perpendicular to each other, the horizontal support part is arranged at the top end of the vertical support part, the support foot is arranged at the bottom end of the vertical support part, the vertical support parts are arranged in pairs, each pair of the vertical support parts corresponds to one horizontal support part, and the vertical support parts are arranged at both ends of the horizontal support parts; a stiffening plate is arranged in the middle of the horizontal support part, and an inclined support part is also arranged between the vertical support part and the horizontal support part and between the vertical support part and the support foot; it also includes a first lifting ear arranged on the lower surface of the middle part of the horizontal support part and a second lifting ear arranged on the outer peripheral surface of the rainwater steel pipe to be spliced, the first lifting ear and the second lifting ear are movably connected by a flexible spacing adjustment device, and the rainwater steel pipe to be spliced ​​is hoisted between the vertical support parts arranged in pairs through the flexible spacing adjustment device; the flexible spacing adjustment device is a hand winch.

2. The spatial rainwater steel pipe precise positioning and splicing posture adjustment device according to claim 1 is characterized by: The vertical support part and the horizontal support part are made of I-beams.

3. The spatial rainwater steel pipe precise positioning and splicing posture adjustment device according to claim 2 is characterized by: The web of the vertical support portion is parallel to the length extension direction of the horizontal support portion, and the web of the horizontal support portion is parallel to the length extension direction of the vertical support portion.

4. The spatial rainwater steel pipe precise positioning and splicing posture adjustment device according to claim 2 is characterized in that: The support foot is made of double-jointed I-beams, and the web direction of the vertical support portion is perpendicular to the length extension direction of the support foot.

5. The spatial rainwater steel pipe precise positioning and splicing posture adjustment device according to claim 1 is characterized by: The stiffening plate is an I-beam cut into two parts along the web, and the flange of the stiffening plate is in contact with the web of the horizontal support portion.

6. The spatial rainwater steel pipe precise positioning and splicing posture adjustment device according to claim 1 is characterized by: The first inclined support portion disposed between the vertical support portion and the horizontal support portion is made of I-beam, and the second inclined support portion disposed between the vertical support portion and the support foot is made of angle steel.

7. The spatial rainwater steel pipe precise positioning and splicing posture adjustment device according to any one of claims 2 to 6 is characterized in that: The I-beam is I16 I-beam.

8. The spatial rainwater steel pipe precise positioning and splicing posture adjustment device according to claim 1 is characterized by: The distance between the vertical support portion and the rainwater steel pipe to be spliced ​​is ≥280mm.

9. The spatial rainwater steel pipe precise positioning and splicing posture adjustment device according to claim 1 is characterized by: The first lifting ear and the second lifting ear are D-shaped lifting ears, and the width of one end of the D-shaped lifting ear connected to the horizontal support part or the rainwater steel pipe to be spliced ​​is greater than the width of the other end.