Valve heat preservation structure

By designing a valve insulation structure including housing assembly, docking assembly and heating assembly, the problem of inconvenient disassembly and low insulation effect in the prior art is solved, and convenient installation and significantly improved insulation effect are achieved.

CN223049565UActive Publication Date: 2025-07-01ZHONGCHUANG LONGYANG GROUP CO LTD
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Patent Information

Application Number
CN202422420101.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-07-01
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

The existing valve insulation structure is not convenient for disassembly and has a low effect on valve insulation.

Method used

A valve insulation structure including a housing assembly, a docking assembly and a heating assembly is designed. The housing assembly is detachably connected to the valve through a docking assembly. The housing assembly in the installed state is set on the outside of the valve for insulation, and the heating assembly provides thermal energy through an electric heating wire.

Benefits of technology

This structure makes the installation and disassembly of valve insulation materials more convenient, and the insulation effect of the valve is significantly improved through the use of heating components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of valve heat preservation, in particular to a valve heat preservation structure which comprises a valve, a heat preservation mechanism is arranged on the outer side of the valve, the heat preservation mechanism is used for conducting heat preservation on the valve, and the heat preservation mechanism comprises a shell assembly, a butt joint assembly and a heating assembly. The shell assembly is detachably connected with the valve through the butt joint assembly, the shell assembly in the installation state is used for wrapping the valve, the heating assembly is used for providing heat energy for the valve, and the heat preservation mechanism enables the first shell and the second shell in the installation state to be arranged on the outer side of the valve in a sleeving mode. If the valve is closed, the first shell and the second shell in the installation state conduct heat preservation on the valve, the first shell and the second shell can be disassembled and installed conveniently, and the two electric heating wires in the running state provide heat energy for the interiors of the first shell and the second shell in the closed state, so that the surface of the valve is heated; therefore, the heat preservation effect on the valve is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve insulation, in particular to a valve insulation structure. Background Art

[0002] Valves are control components in fluid delivery systems and have functions such as locking, regulating, guiding, preventing backflow, stabilizing pressure, diverting or overflowing pressure relief. In winter when the temperature is below zero degrees Celsius, the water accumulated in the valve pipeline will condense into ice, which will not only make the valve unusable, but also cause frostbite and damage to the valve. Therefore, the valve needs to be insulated.

[0003] When insulating the valve, multiple layers of insulation material are wrapped around the outside of the valve. However, in order to ensure the normal operation of the valve, the valve needs to be inspected and maintained regularly. When the valve is inspected, all the insulation materials on the outside of the valve need to be removed. After the valve inspection is completed, the insulation material is re-wrapped on the outside of the valve, which is time-consuming, labor-intensive, and costly. In addition, the existing structure for insulating the valve is relatively simple, and the effect of insulating the valve is low. Utility Model Content

[0004] The utility model aims to provide a valve insulation structure to solve the problems in the above background technology that the existing valve insulation structure is inconvenient to disassemble and install and has a low valve insulation effect.

[0005] To achieve the above object, the utility model provides the following technical solutions: a valve insulation structure, comprising a valve, an insulation mechanism is arranged on the outside of the valve, and the insulation mechanism is used to insulate the valve;

[0006] The heat preservation mechanism comprises a shell component, a docking component and a heating component;

[0007] The housing assembly is detachably connected to the valve via the docking assembly;

[0008] The housing assembly in the installed state is used to wrap the valve;

[0009] The heating component is used to provide thermal energy to the valve.

[0010] Preferably, the housing assembly comprises a first housing, a second housing, a groove, a connecting seat, a connecting shaft and a torsion spring;

[0011] The first housing and the second housing are detachably connected to the valve. The groove is formed inside the first housing. The connecting seat is fixedly connected to the surface of the second housing. The connecting shafts are formed at both ends of the connecting seat, and the connecting shafts are rotatably connected to the grooves. Both ends of the torsion spring are respectively engaged with the connecting seat and the groove, and the torsion spring in a twisted state is used to drive the first housing and the second housing to rotate and reset.

[0012] Preferably, the docking assembly includes a bolt seat and bolts;

[0013] Bolt seats are fixedly connected to the surfaces of both the first housing and the second housing, and the bolts are threadedly connected to the bolt seats.

[0014] Preferably, the bolts in a tightened state are used to dock and install the first housing and the second housing, and the first housing and the second housing in the installed state are sleeved outside the valve.

[0015] Preferably, the heating assembly includes a temperature sensor, two rock wool pads and electric heating wires;

[0016] The two rock wool pads are respectively arranged on the inner walls of the first housing and the second housing. The two electric heating wires are respectively arranged inside the first housing and the second housing. The temperature sensor is fixedly installed on the inner wall of the first housing, and the temperature sensor is electrically connected to the two electric heating wires through a controller.

[0017] Preferably, sealing members are arranged at the docking joints of the first housing and the second housing, and the sealing members are used to improve the sealing performance of the first housing and the second housing in the installed state.

[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows: For this heat preservation mechanism, the first housing and the second housing in the installed state are sleeved outside the valve, so the first housing and the second housing in the installed state provide heat preservation for the valve, which is convenient for disassembling and installing the first housing and the second housing. Moreover, the two electric heating wires in the operating state provide heat energy inside the first housing and the second housing in the closed state, thereby heating and raising the temperature of the surface of the valve, and thus effectively improving the heat preservation effect on the valve. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the main structure of the present utility model;

[0020] Figure 2 It is a schematic diagram of the structure of the first housing and the second housing of the present utility model in the closed state;

[0021] Figure 3Schematic diagram of the open state structure of the first housing and the second housing of the present utility model;

[0022] Figure 4 Schematic diagram of the heat preservation mechanism structure of the present utility model.

[0023] In the figure: 1. Valve; 2. Heat preservation mechanism; 201. First housing; 202. Second housing; 203. Bolt seat; 204. Bolt; 205. Rock wool pad; 206. Electric heating wire; 207. Temperature sensor; 208. Groove; 209. Connection seat; 2010. Connection shaft; 2011. Torsion spring; 3. Sealing member. Specific implementation manners

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0025] Please refer to Figures 1-4 , the present utility model provides a technical solution for a valve heat preservation structure: a valve heat preservation structure, including a valve 1, a heat preservation mechanism 2 is arranged outside the valve 1, and the heat preservation mechanism 2 is used for heat preservation of the valve 1;

[0026] The heat preservation mechanism 2 includes a housing assembly, a docking assembly and a heating assembly;

[0027] The housing assembly is detachably connected to the valve 1 through the docking assembly;

[0028] The housing assembly in the installed state is used to wrap the valve 1;

[0029] The heating assembly is used to provide heat energy to the valve 1.

[0030] Please pay special attention to Figure 4 , the housing assembly includes a first housing 201, a second housing 202, a groove 208, a connection seat 209, a connection shaft 2010 and a torsion spring 2011;

[0031] The first housing 201 and the second housing 202 are detachably connected to the valve 1, the groove 208 is opened inside the first housing 201, the connection seat 209 is fixedly connected to the surface of the second housing 202, the connection shafts 2010 are formed at both ends of the connection seat 209, and the connection shafts 2010 are rotatably connected to the groove 208. Both ends of the torsion spring 2011 are respectively engaged with the connection seat 209 and the groove 208, and the torsion spring 2011 in the twisted state is used to drive the first housing 201 and the second housing 202 to rotate and reset.

[0032] In this embodiment: Rotate the first housing 201 and the second housing 202 away from each other around the connecting shaft 2010. Then, the first housing 201 and the second housing 202 in the state of rotating away from each other squeeze the torsion spring 2011, and the torsion spring 2011 is distorted under force. Then, the first housing 201 and the second housing 202 in the state of rotating away from each other are sleeved outside the valve 1, and then the first housing 201 and the second housing 202 are loosened, so that the torsion spring 2011 in the reset state drives the first housing 201 and the second housing 202 to rotate inward and reset, and the first housing 201 and the second housing 202 in the state of rotating closer to each other are in a closed state.

[0033] Please refer specifically to Figure 2 , the docking assembly includes a bolt seat 203 and a bolt 204;

[0034] The surfaces of the first housing 201 and the second housing 202 are both fixedly connected with bolt seats 203, and the bolt 204 is threadedly connected with the bolt seats 203.

[0035] In this embodiment: Threadedly connect the bolt 204 with the two bolt seats 203 on the surfaces of the first housing 201 and the second housing 202. The bolt 204 in the tightened state docks and installs the first housing 201 and the second housing 202. Then, the first housing 201 and the second housing 202 in the installed state are sleeved outside the valve 1, and the first housing 201 and the second housing 202 in the installed state insulate the valve 1.

[0036] Please refer specifically to Figure 2 , the bolt 204 in the tightened state is used to dock and install the first housing 201 and the second housing 202, and the first housing 201 and the second housing 202 in the installed state are sleeved outside the valve 1.

[0037] In this embodiment: Dock and install the first housing 201 and the second housing 202 through the bolt 204 in the tightened state. Then, the first housing 201 and the second housing 202 in the installed state are sleeved outside the valve 1.

[0038] Please refer specifically to Figure 4 , the heating assembly includes a temperature sensor 207, two rock wool pads 205 and an electric heating wire 206;

[0039] The two rock wool pads 205 are respectively arranged on the inner walls of the first housing 201 and the second housing 202, the two electric heating wires 206 are respectively arranged inside the first housing 201 and the second housing 202, the temperature sensor 207 is fixedly installed on the inner wall of the first housing 201, and the temperature sensor 207 is electrically connected to the two electric heating wires 206 through a controller.

[0040] In this embodiment: When the receiving end of the temperature sensor 207 detects that the surrounding environment temperature is low, the transmitting end of the temperature sensor 207 transmits a signal to the controller, and the controller controls the two electric heating wires 206 to operate. The two electric heating wires 206 in the operating state provide heat energy inside the first housing 201 and the second housing 202 in the closed state, thereby heating and raising the temperature of the surface of the valve 1. And because the heat conduction coefficient of the rock wool pad 205 is low, the rock wool pad 205 can keep warm the inside of the first housing 201 and the second housing 202 in the closed state, thus effectively improving the heat preservation effect of the valve 1.

[0041] Please refer specifically to Figure 3 , seals 3 are provided at the docking joints of the first housing 201 and the second housing 202, and the seals 3 are used to improve the sealing performance of the first housing 201 and the second housing 202 in the installed state.

[0042] In this embodiment: When the first housing 201 and the second housing 202 are docked and installed, the two seals 3 provided at the docking joint of the first housing 201 and the second housing 202 are closely attached, so that the seals 3 can improve the sealing performance of the first housing 201 and the second housing 202 in the installed state.

[0043] Working principle: First, rotate the first housing 201 and the second housing 202 away from each other with the connecting shaft 2010 as the center. Then, the first housing 201 and the second housing 202 in the state of rotating away from each other squeeze the torsion spring 2011, and the torsion spring 2011 is distorted by the force. Then, sleeve the first housing 201 and the second housing 202 in the state of rotating away from each other outside the valve 1. Then loosen the first housing 201 and the second housing 202, so that the torsion spring 2011 in the reset state drives the first housing 201 and the second housing 202 to rotate inward and reset. The first housing 201 and the second housing 202 in the state of rotating closer to each other are in a closed state. At this time, use the bolt 204 to be threadedly connected with the two bolt seats 203 on the surfaces of the first housing 201 and the second housing 202. The bolt 204 in the tightened state docks and installs the first housing 201 and the second housing 202. Then, the first housing 201 and the second housing 202 in the installed state are sleeved outside the valve 1. The first housing 201 and the second housing 202 in the installed state keep the valve 1 warm and are convenient for disassembling and installing the first housing 201 and the second housing 202;

[0044] When the receiving end of the temperature sensor 207 detects that the ambient temperature is relatively low, the transmitting end of the temperature sensor 207 transmits a signal to the controller, and the controller controls the two electric heating wires 206 to operate. The two electric heating wires 206 in the operating state provide heat energy inside the closed first housing 201 and the second housing 202, thereby heating and raising the temperature of the surface of the valve 1. Moreover, since the heat conduction coefficient of the rock wool pad 205 is low, the rock wool pad 205 can keep the inside of the closed first housing 201 and the second housing 202 warm, thus effectively improving the heat preservation effect of the valve 1.

[0045] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A valve insulation structure, comprising a valve (1), characterized in that: A heat preservation mechanism (2) is arranged on the outer side of the valve (1), and the heat preservation mechanism (2) is used to keep the valve (1) warm; The heat preservation mechanism (2) comprises a shell component, a docking component and a heating component; The housing assembly is detachably connected to the valve (1) via the docking assembly; The housing assembly in the installed state is used to wrap the valve (1); The heating component is used to provide thermal energy to the valve (1).

2. A valve insulation structure according to claim 1, characterized in that: The housing assembly comprises a first housing (201), a second housing (202), a groove (208), a connecting seat (209), a connecting shaft (2010) and a torsion spring (2011); The first shell (201) and the second shell (202) are detachably connected to the valve (1); the groove (208) is provided inside the first shell (201); the connecting seat (209) is fixedly connected to the surface of the second shell (202); the connecting shaft (2010) is formed at both ends of the connecting seat (209), and the connecting shaft (2010) is rotatably connected to the groove (208); the two ends of the torsion spring (2011) are respectively engaged with the connecting seat (209) and the groove (208), and the torsion spring (2011) in a twisted state is used to drive the first shell (201) and the second shell (202) to rotate and reset.

3. A valve insulation structure according to claim 2, characterized in that: The docking assembly comprises a bolt seat (203) and a bolt (204); Bolt seats (203) are fixedly connected to the surfaces of the first shell (201) and the second shell (202), and the bolts (204) are threadedly connected to the bolt seats (203).

4. A valve insulation structure according to claim 3, characterized in that: The bolts (204) in a tightened state are used to dock and install the first housing (201) and the second housing (202), and the first housing (201) and the second housing (202) in an installed state are sleeved on the outside of the valve (1).

5. A valve insulation structure according to claim 2, characterized in that: The heating assembly comprises a temperature sensor (207), two rock wool pads (205) and an electric heating wire (206); The two rock wool pads (205) are respectively arranged on the inner walls of the first shell (201) and the second shell (202), the two electric heating wires (206) are respectively arranged inside the first shell (201) and the second shell (202), the temperature sensor (207) is fixedly installed on the inner wall of the first shell (201), and the temperature sensor (207) is electrically connected to the two electric heating wires (206) through a controller.

6. A valve insulation structure according to claim 5, characterized in that: A sealing member (3) is provided at the joint between the first shell (201) and the second shell (202), and the sealing member (3) is used to improve the sealing performance of the first shell (201) and the second shell (202) in an installed state.