Air rod inflating equipment
By designing a gas rod inflation device including a transporter, a conveyor plate, an operating table and an inflator, the problems of high energy consumption per unit of gas rod inflation equipment in the prior art are solved, and an efficient and automated gas rod inflation process is achieved.
Patent Information
- Application Number
- CN202422169057.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-04
AI Technical Summary
The existing gas rod inflation equipment is assembled in sequence, resulting in high energy consumption per unit output and low working efficiency.
An air rod inflating device is designed, including a transport machine, a conveyor plate, a second operating table, a first operating table, an inflator, a storage plate and a lifting member. The air rod is transported to the second operating table by a transporter for positioning, the air rod is moved to the first operating table by a conveyor plate and a lift, and the air rod is inflated by a sliding inflator. The device can inflate two air rods at the same time, improving the degree of automation and working efficiency.
It realizes an efficient gas rod inflation process, improves the working efficiency per unit output, reduces energy consumption, and has a high degree of automation and is convenient to operate.
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Figure CN223049835U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gas rod processing, in particular to a gas rod inflation device. Background Art
[0002] A gas rod, also known as a gas spring. The working principle of the gas rod is based on the change of air pressure. Generally, a gas rod consists of a cylinder and a rod. When the gas in the cylinder is compressed, the gas rod will be under pressure and start to move outwards. On the contrary, when the gas in the cylinder is released, the gas rod will return to its original position under the action of an external force. This periodic change in air pressure causes the gas rod to move back and forth, achieving mechanical movement. Therefore, in order to achieve mechanical movement and maintain air pressure balance, an inflation device is required to inflate the gas rod.
[0003] In the prior art, the inflation device for gas rods is usually a component of the gas rod assembly production equipment. Therefore, the inflation of gas rods is an intermediate process in the gas rod assembly production process. Usually, this kind of equipment assembles single gas rods in sequence, and assembling single gas rods will result in high energy consumption per unit output and low working efficiency. Summary of the Utility Model
[0004] In view of the deficiencies in the prior art, the utility model provides a gas rod inflation device, which is used to solve the technical problems mentioned in the background art that some gas rod inflation devices assemble single gas rods in sequence, and assembling single gas rods will result in high energy consumption per unit output and low working efficiency.
[0005] The above technical purpose of the utility model is achieved through the following technical solutions:
[0006] A gas rod inflation device includes a transport machine. A conveying plate is provided at the terminal of the transport machine in its transport direction. The conveying plate is slidable. A second operation table and a first operation table are arranged on one side of the conveying plate along its sliding path. The conveying plate is used to transport the gas rods on the transport machine from the second operation table to the first operation table. A positioning component is provided on the second operation table. Two inflators are slidably arranged on the first operation table. Inflation ports are provided on both inflators, and the inflation ports are used to connect the gas rods. A second storage plate is fixedly provided on the side of the second operation table close to the conveying plate, a first storage plate is fixedly provided on the side of the first operation table close to the conveying plate, and a third storage plate is fixedly provided on the side of the conveying plate far from the first storage plate and the second storage plate. A lifting member is provided below the conveying plate for lifting the gas rod.
[0007] Working Principle:
[0008] When in use, start the transport machine, and the gas rods fall between the second storage plate and the third storage plate;
[0009] The positioning component on the second operating table positions the air rod; then the lifting member is activated, and the lifting member raises the conveying plate. The conveying plate contacts and supports the air rod, and then the conveying plate is moved. The conveying plate transports the air rod between the first storage plate and the third storage plate. At this time, the air rod is aligned with the inflation port of the inflator. The inflator is slid, and the inflation port of the inflator is connected to the end of the air rod, so that the inflator inflates the air rod. Finally, the conveying plate transports the inflated air rod to the next process.
[0010] Beneficial effects:
[0011] In this solution, by setting the first storage plate, the second storage plate, and the third storage plate, the air rod is supported; by setting the second operating table and the positioning component, the air rod falling from the transport machine is positioned, which is convenient for the subsequent accurate alignment of the air rod with the inflation port of the inflator, preventing the inflation failure caused by the inability of the air rod to align with the inflation port of the inflator; by setting the first operating table, two inflators, the conveying plate, and the lifting member, the positioned air rod is lifted and moved by the conveying plate, away from the second operating table and transported to the first operating table. Then, the two inflators move, approach and contact the air rod, and inflate the air rod. The above process can inflate two air rods simultaneously in sequence, and the degree of automation of this work process is high and the work efficiency is relatively high. Description of the drawings
[0012] Figure 1 It is a schematic structural diagram of an embodiment of the present invention;
[0013] Figure 2 is Figure 1 A schematic top view structure diagram.
[0014] In the above drawings: the first operating table 1, the second operating table 2, the inflator 3, the first storage plate 4, the second storage plate 5, the third storage plate 6, the conveying plate 7, the bottom plate 701, the side plate 702, the transport machine 8, the moving block 9, the motor 10, the transmission shaft 11, the limiting rod 12, the first cylinder 13, the sleeve 14, the baffle 15, the through hole 16, the electric slide rail 17, the electric slider 18, the arc groove 19, the stress block 20, the second cylinder 21, the telescopic rod 22, the first marking block 23, the second marking block 24, the temporary placement block 25, the inclined block 26, the third cylinder 27, the top block 28, the sliding groove 29, the inflation port 30. Detailed implementation manners
[0015] The technical solutions in the present invention will be further described below in conjunction with the drawings and embodiments.
[0016] Embodiment:
[0017] As Figure 1 and Figure 2As shown in the figure, a gas rod inflation device includes a transport machine 8. A conveying plate 7 is provided at the terminal of the transport machine 8 in its transport direction. The conveying plate 7 is slidable. A second operation table 2 and a first operation table 1 are provided on one side of the conveying plate 7 along its sliding path. The conveying plate 7 is used to transport the gas rod on the transport machine 8 from the second operation table 2 to the first operation table 1. A positioning component is provided on the second operation table 2. Two inflation machines 3 are slidably provided on the first operation table 1. Inflation ports 30 are provided on both of the two inflation machines 3. The inflation ports 30 are used to connect to the gas rod. A second storage plate 5 is fixedly provided on the side of the second operation table 2 close to the conveying plate 7. A first storage plate 4 is fixedly provided on the side of the first operation table 1 close to the conveying plate 7. A third storage plate 6 is provided on the side of the conveying plate 7 away from the first storage plate 4 and the second storage plate 5. A lifting member is provided below the conveying plate 7 for lifting the gas rod.
[0018] In this solution, by providing the first storage plate 4, the second storage plate 5, and the third storage plate 6, the gas rod is supported. By providing the second operation table 2 and the positioning component, the gas rod falling from the transport machine 8 is positioned, which is convenient for the subsequent accurate alignment of the gas rod with the inflation port 30 of the inflation machine 3, and prevents the inflation failure caused by the inability of the gas rod to be aligned with the inflation port 30 of the inflation machine 3. By providing the first operation table 1, two inflation machines 3, the conveying plate 7, and the lifting member, the positioned gas rod is lifted and moved by the conveying plate 7, away from the second operation table 2 and transported to the first operation table 1. Then the two inflation machines 3 move, approach and contact the gas rod, and inflate the gas rod. The above process can inflate two gas rods simultaneously in sequence, and the degree of automation of this work process is high and the work efficiency is relatively high.
[0019] As Figure 2 As shown in the figure, a moving block 9 is fixedly provided at the bottom of the two inflation machines 3. The moving block 9 is slidably provided on the first operation table 1. A motor 10 is provided on one side of the first operation table 1. An installation block is fixedly provided on one side of the first operation table 1. The motor 10 is installed on the installation block. The output end of the motor 10 is connected to a transmission shaft 11. The transmission shaft 11 rotatably penetrates through the moving block 9. A limiting rod 12 is fixedly provided on the first operation table 1. The limiting rod 12 slidably penetrates through the moving block 9. Starting the motor 10 drives the moving block 9 and the two inflation machines 3 to approach the first storage plate 4, so as to inflate the gas rod. This method is mechanized and automated, convenient for operation, and the two inflation machines 3 move synchronously. Therefore, the inflation work of two gas rods can be carried out simultaneously, improving the work efficiency. By providing the limiting rod 12, the moving direction of the moving block 9 can be restricted, so that it moves linearly on the first operation table 1.
[0020] As Figure 2As shown, the positioning component includes a first cylinder 13 and a sleeve 14. The first cylinder 13 is arranged on one side of the second operating table 2. An installation block is also fixedly provided on one side of the second operating table 2. The first cylinder 13 is arranged on the installation block, and the sleeve 14 is fixedly arranged at the telescopic end of the first cylinder 13. A baffle 15 is fixedly provided on the second operating table 2, and a through hole 16 is formed in the baffle 15. The telescopic end of the first cylinder 13 is used to drive the sleeve 14 to pass through the through hole 16 and sleeved on the outer periphery of the telescopic end of the air rod to position the air rod. This method of using the first cylinder 13 to position the air rod has a high degree of automation. As Figure 1 and Figure 2 shown, an electric slide rail 17 is arranged below the conveying plate 7. An electric slider 18 is fixedly provided at the bottom of the conveying plate 7, and the electric slider 18 is slidably arranged on the electric slide rail 17. Starting the electric slide rail 17 drives the electric slider 18 to move. This method has a high degree of automation.
[0021] As Figure 1 and Figure 2 shown, two arc-shaped grooves 19 are formed on the top surfaces of the second storage plate 5 and the first storage plate 4; four arc-shaped grooves 19 are formed on the top surface of the third storage plate 6. The second storage plate 5, the first storage plate 4, and the third storage plate 6 can respectively place two air rods at the same time, so that two air rods can be inflated at the same time, improving the working efficiency; the conveying plate 7 includes a bottom plate 701 and two side plates 702 fixedly arranged on both sides of the bottom plate 701. Four arc-shaped grooves 19 are formed on both of the two side plates 702; the four arc-shaped grooves 19 on the second storage plate 5 and the first storage plate 4 are used in combination with the four arc-shaped grooves 19 on the third storage plate 6 in a one-to-one correspondence, and the eight arc-shaped grooves 19 on the two side plates 702 are used in combination with each other in a one-to-one correspondence, all for supporting both ends of the air rod. By providing the arc-shaped grooves 19, which are adapted to the radian of the outer periphery of the air rod, the air rod can be placed more stably in the arc-shaped grooves 19, preventing the positioned air rod from deviating again under the movement of the conveying plate 7, resulting in invalid positioning.
[0022] As Figure 1 and Figure 2As shown, force-receiving blocks 20 are fixedly provided at both ends of the electric slide rail 17. The lifting member is the second cylinder 21. An installation block is also fixedly provided on one side of the transport machine 8. The bottom end of the second cylinder 21 is fixedly connected to the installation block. The first operating table 1, the second operating table 2, the first storage plate 4, the second storage plate 5, and the third storage plate 6 are also fixedly provided on the installation block fixedly connected to the transport machine 8. The telescopic end of the second cylinder 21 is fixedly connected to one of the force-receiving blocks 20. A telescopic rod 22 is fixedly provided at the bottom of the other force-receiving block 20. The bottom end of the telescopic rod 22 is fixedly provided on the installation block fixedly connected to the transport machine 8. The telescopic rod 22 moves in cooperation with the movement of the telescopic end of the second cylinder 21 to maintain the stability of the conveying plate 7 during the vertical movement process. This method of specifically lifting the air rod using the second cylinder 21 has a high degree of automation.
[0023] As Figure 1 and Figure 2 shown, a first marking block 23 and a second marking block 24 are fixedly provided on the force-receiving block 20 connected to the second cylinder 21. The second marking block 24 is a telescopic block. The first marking block 23 and the second marking block 24 are used to limit the position of the conveying plate 7, so as to prevent the arc-shaped grooves 19 on the conveying plate 7 from being misaligned with the arc-shaped grooves 19 on the first storage plate 4 and the third storage plate 6, resulting in the air rod falling off. After the conveying plate 7 transports the positioned air rod from the second operating table 2 to the first operating table 1, it needs to return to the second operating table 2 for the next group of air rod positioning. During this process, the conveying plate 7 first contacts the second marking block 24 and pushes the second marking block 24 to contract. After the conveying plate 7 continues to move and contacts the first marking block 23, it stops moving. The second marking block 24 plays a buffering role in the movement of the conveying plate 7.
[0024] As Figure 1 and Figure 2 shown, a temporary placement block 25 is provided between the transport machine 8 and the second operating table 2. The temporary placement block 25 is inclined towards the second operating table 2. The inclined temporary placement block 25 can assist the air rod to slide from the transport machine 8 into the arc-shaped grooves 19 on the second storage plate 5 and the third storage plate 6, and has a high degree of automation.
[0025] As Figure 1 and Figure 2As shown in the figure, an inclined block 26 is arranged between two arc-shaped grooves 19 on the second storage plate 5, and the inclined block 26 inclines towards the arc-shaped groove 19 on the first storage plate 4; a sliding groove 29 is formed inside the arc-shaped groove 19 close to the conveyor 8, a third air cylinder 27 is arranged below the second storage plate 5, the bottom end of the third air cylinder 27 is fixedly arranged on a mounting block fixedly connected with the conveyor 8, a top block 28 is fixedly arranged at the telescopic end of the third air cylinder 27, the top block 28 is vertically slidably arranged in the sliding groove 29, and the top block 28 is used for vertically sliding upwards through the arc-shaped groove 19 in the sliding groove 29, after contacting with the air rod, propping up the air rod, so that the air rod slides down along the inclined surface of the inclined block 26 into the arc-shaped groove 19 close to the first storage plate 4. Starting the third air cylinder 27, the telescopic end of the third air cylinder 27 drives the top block 28 to vertically slide upwards through the arc-shaped groove 19 and contact with the air rod; the arrangement of the inclined block 26 facilitates the air rod to slide from one of the arc-shaped grooves 19 on the second storage plate 5 into the arc-shaped groove 19 close to the first storage plate 4 under the pushing of the top block 28, with a high degree of automation.
[0026] Working principle:
[0027] During use, start the conveyor 8, and the air rod drops from the conveyor 8 to between the arc-shaped grooves 19 on the second storage plate 5 and the third storage plate 6 close to the conveyor 8 through the temporary placement block 25;
[0028] Start the first air cylinder 13, the telescopic end of the first air cylinder 13 drives the sleeve 14 to pass through the through hole 16 and sleeved on the outer periphery of the telescopic end of the air rod to position the air rod;
[0029] Then start the third air cylinder 27, the telescopic end of the third air cylinder 27 vertically drives the top block 28 to pass through the sliding groove 29 and contact with the air rod, and pushes the air rod, and the air rod slides into the arc-shaped groove 19 close to the first operation table 1 through the inclined block 26; at this time, another air rod drops from the conveyor 8 to between the arc-shaped grooves 19 on the second storage plate 5 and the third storage plate 6 close to the conveyor 8, and start the first air cylinder 13 again to position it. After the positioning of the two air rods on the second storage plate 5 is completed, first start the second air cylinder 21, the telescopic end of the second air cylinder 21 drives the stress block 20, the electric slide rail 17, the electric slider 18, the conveying plate 7, and the telescopic rod 22 to move vertically upwards. At this time, the arc-shaped groove 19 on the side plate 702 of the conveying plate 7 receives the two air rods; then start the electric slide rail 17, the electric slider 18 drives the conveying plate 7 and the air rod to move towards the second operation table 2, and then the telescopic end of the second air cylinder 21 drives the conveying plate 7 to move vertically downwards. At this time, the air rod is placed in the arc-shaped groove 19 between the first storage plate 4 and the third storage plate 6;
[0030] Then start the motor 10. The output end of the motor 10 drives the transmission shaft 11 to rotate. The rotation of the transmission shaft 11 drives the moving block 9 and the two inflators 3 to move close to the air rod, so that the two inflation ports 30 are connected to the two air rods; during the inflation process of the two air rods, the second operating table 2 is performing the work of positioning the two air rods.
[0031] After the inflation work of the two air rods is completed, the conveying plate 7 is lifted to drive the inflated air rods to the next process, and at the same time drives the positioned air rods to the first operating table 1 for the inflation process, and so on in a cycle. Thus, the whole operation is completed.
[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.
Claims
1. A gas rod inflation device, characterized in that: The invention comprises a conveyor (8), wherein the conveyor (8) is provided with a conveying plate (7) at the terminal end of the conveying direction, wherein the conveying plate (7) is slidable, and a second operating platform (2) and a first operating platform (1) are provided on one side of the conveying plate (7) along its sliding path, wherein the conveying plate (7) is used to transport the gas rod on the conveyor (8) from the second operating platform (2) to the first operating platform (1), wherein the second operating platform (2) is provided with a positioning assembly, and the first operating platform (1) is slidably provided with two inflators (3 ), both inflators (3) are provided with an inflation port (30), and the inflation port (30) is used to connect the gas rod; a second storage plate (5) is fixedly provided on the side of the second operating table (2) close to the conveying plate (7), a first storage plate (4) is fixedly provided on the side of the first operating table (1) close to the conveying plate (7), and a third storage plate (6) is provided on the side of the conveying plate (7) away from the first storage plate (4) and the second storage plate (5); a lifting member is provided below the conveying plate (7) for lifting the gas rod.
2. The gas rod inflation device according to claim 1, characterized in that: A moving block (9) is fixedly provided at the bottom of the two inflators (3), and the moving block (9) is slidably provided on the first operating platform (1). A motor (10) is provided on one side of the first operating platform (1), and a transmission shaft (11) is connected to the output end of the motor (10), and the transmission shaft (11) is rotatably provided through the moving block (9). A limiting rod (12) is fixedly provided on the first operating platform (1), and the limiting rod (12) is slidably provided through the moving block (9).
3. The gas rod inflation device according to claim 1, characterized in that: The positioning assembly comprises a first cylinder (13) and a sleeve (14), wherein the first cylinder (13) is arranged on one side of the second operating platform (2), and the sleeve (14) is fixedly arranged on the telescopic end of the first cylinder (13); a baffle (15) is fixedly arranged on the second operating platform (2), and a through hole (16) is opened on the baffle (15), and the telescopic end of the first cylinder (13) is used to drive the sleeve (14) to pass through the through hole (16) and be sleeved on the outer periphery of the telescopic end of the gas rod to position the gas rod.
4. The gas rod inflation device according to claim 1, characterized in that: An electric slide rail (17) is provided below the conveying plate (7), an electric slider (18) is fixedly provided at the bottom of the conveying plate (7), and the electric slider (18) is slidably arranged on the electric slide rail (17).
5. The gas rod inflation device according to claim 1, characterized in that: The second storage plate (5) and the first storage plate (4) are each provided with two arc-shaped grooves (19) on their top surfaces; the third storage plate (6) is provided with four arc-shaped grooves (19) on its top surface; the conveying plate (7) comprises a bottom plate (701) and two side plates (702) fixedly arranged on both sides of the bottom plate (701); the two side plates (702) are each provided with four arc-shaped grooves (19); the four arc-shaped grooves (19) on the second storage plate (5) and the first storage plate (4) and the four arc-shaped grooves (19) on the third storage plate (6) are used in a one-to-one correspondence, and the eight arc-shaped grooves (19) on the two side plates (702) are used in a one-to-one correspondence, and are all used to support the two ends of the gas rod.
6. The gas rod inflation device according to claim 4, characterized in that: Both ends of the electric slide rail (17) are fixedly provided with force blocks (20); the lifting member is a second cylinder (21); the telescopic end of the second cylinder (21) is fixedly connected to one of the force blocks (20); and a telescopic rod (22) is fixedly provided at the bottom of the other force block (20).
7. The gas rod inflation device according to claim 6, characterized in that: A force-bearing block (20) connected to the second cylinder (21) is fixedly provided with a first marking block (23) and a second marking block (24), wherein the second marking block (24) is a telescopic block, and the first marking block (23) and the second marking block (24) are used to limit the position of the conveying plate (7), thereby preventing the arc groove (19) on the conveying plate (7) from being misaligned with the arc groove (19) on the first placement plate (4) and the third placement plate (6), thereby preventing the gas rod from falling off.
8. The gas rod inflation device according to claim 1, characterized in that: A temporary block (25) is provided between the conveyor (8) and the second operating platform (2), and the temporary block (25) is inclined toward the second operating platform (2).
9. The gas rod inflation device according to claim 5, characterized in that: An inclined block (26) is arranged between the two arc grooves (19) on the second storage plate (5), and the inclined block (26) is inclined toward the arc groove (19) on the first storage plate (4); a slide groove (29) is opened inside the arc groove (19) close to the conveyor (8); a third cylinder (27) is arranged below the second storage plate (5), and a top block (28) is fixed at the telescopic end of the third cylinder (27), and the top block (28) is vertically slidably arranged in the slide groove (29). The top block (28) is used to slide vertically upward in the slide groove (29) to pass through the arc groove (19), and after contacting the gas rod, it supports the gas rod, so that the gas rod slides along the inclined surface of the inclined block (26) into the arc groove (19) close to the first storage plate (4).