Steam soot blowing system
By introducing a gas flow rate adjustment mechanism and transmission system into the steam soot blowing system, the automatic flow rate adjustment of the steam soot blowing machine is realized, solving the problem of manually adjusting the diameter of the air outlet pipe, and improving the energy-saving and environmentally friendly performance and working efficiency of the equipment.
Patent Information
- Application Number
- CN202422258535.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-14
AI Technical Summary
The flow rate adjustment of existing steam soot blowers is relatively cumbersome, and the operator needs to manually adjust the diameter of the air outlet pipe, which makes it time-consuming and labor-intensive and inefficient and environmentally friendly.
A steam soot blowing system is designed, using a gas flow rate adjustment mechanism and a transmission system to realize automatic adjustment of soot blowing flow rate, including components such as gas flow rate regulator, central processing unit, transmission motor and transmission rod, and automatic adjustment is achieved through sensor monitoring and data processing.
It realizes rapid adjustment of soot blowing flow rate, reduces the workload of operators, improves the energy-saving and environmentally friendly performance of the equipment, prevents the need for manual adjustment, and improves the working efficiency and service life of the equipment.
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Figure CN223050046U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steam soot blowing, in particular to a steam soot blowing system. Background Technique
[0002] Steam soot blowing is a method of using high-temperature and high-pressure steam to remove dust on the surfaces of boilers and other equipment. The following is a detailed explanation of steam soot blowing: I. Working principle of steam soot blowing The steam soot blower works through the following steps: The water pump lifts water from the water storage tank to the inlet of the heater in the boiler. In the heater, the water is heated and converted into steam. The steam enters the soot blower through the pipeline and is ejected from the nozzle of the soot blower at high speed. When the steam is ejected from the nozzle, it forms a high-speed jet, hitting the dust and dirt in the boiler. The dust and dirt are removed by the impact force and the heat of the steam. The removed dust and dirt are discharged from the boiler through the ash discharge pipeline. II. Application of steam soot blowing Steam soot blowers are widely used in the fields of petrochemical industry, electric power, steel, building materials, and food. In the electric power industry, steam soot blowers are often used to clean equipment such as boilers, heating furnaces, heat exchangers, and condensers to ensure the normal operation and production efficiency of the equipment. III. Advantages of steam soot blowing It can be arranged at various parts in the boiler to directly blow soot on the heating surfaces of the furnace, horizontal flue, and tail shaft. It has a good effect on slagging and caking ash accumulation. The steam is directly led from the boiler and runs the soot blowing according to the set program. The long soot blower is relatively reliable.
[0003] According to the patent number disclosed on the Chinese Patent Network: CN113701178B, the present invention discloses a steam soot blowing system for a boiler flue, including a bracket arranged outside the flue, a hollow driving rod extending into the flue is arranged on the bracket, a first driving mechanism for driving the driving rod to rotate and a steam generating device communicated with the driving rod are connected to the upper part of the driving rod, and a first jet pipe group and a second jet pipe group which are communicated with the driving rod and distributed up and down are arranged at the lower part of the driving rod; an installation frame is arranged on the driving rod between the first jet pipe group and the second jet pipe group, a rotating rod and a second driving mechanism for driving the rotating rod to rotate are arranged on the installation frame, a first hitting hammer and a second hitting hammer are respectively arranged on both sides of the rotating rod, and a first vibrating plate and a second vibrating plate are respectively connected to both sides of the installation frame through shock-absorbing springs, and the first hitting hammer cooperates with the first vibrating plate to hammer, and the second hitting hammer cooperates with the second vibrating plate to hammer. The present invention has the characteristics of both comprehensive and thorough cleaning, high working efficiency, and little damage to the boiler.
[0004] When the boiler is blowing soot, a steam soot blower is needed, but most of the existing steam soot blowers on the market are rather cumbersome to adjust the soot blowing flow rate. The operator needs to manually adjust the diameter of the air outlet pipe, which is time-consuming and laborious, and cannot bring convenience to the user. As a result, the steam soot blower needs high-power output and cannot play an efficient and environmentally friendly role.
[0005] Therefore, it is necessary to design and transform the steam soot blower to effectively prevent the phenomenon that the operator needs to manually adjust the diameter of the air outlet pipe. Content of the Utility Model
[0006] To solve the problems raised in the above background technology, the purpose of the present utility model is to provide a steam soot blowing system, which has the advantages of automatically adjusting the soot blowing flow rate to achieve energy conservation and environmental protection, and solves the problem that the operator needs to manually adjust the diameter of the air outlet pipe.
[0007] To achieve the above purpose, the present utility model provides the following technical solution: A steam soot blowing system, including a steam boiler body, a conveying pipeline is connected to the right side of the steam boiler body, a main soot blowing pipe is connected to the right side of the steam boiler body and behind the conveying pipeline, a dust discharging pipe is connected to the top of the main soot blowing pipe, the left side of the dust discharging pipe is connected to the right side of the steam boiler body, a shunt bin is connected to the right side of the main soot blowing pipe, a rotating block is movably connected to the inside of the shunt bin through a bearing, a driving motor is fixedly connected to the front of the rotating block, a driving rod is fixedly connected to the right side of the rotating block, a sealing plate is fixedly connected to the right side of the driving rod, a low-flow soot blowing pipe is connected to the right side of the shunt bin, a medium-flow soot blowing pipe is connected to the center of the right side of the shunt bin, a high-flow soot blowing pipe is connected to the bottom of the right side of the shunt bin, a high-speed fan is fixedly connected to the inside of the high-flow soot blowing pipe, a fan power supply is fixedly connected to the bottom of the high-speed fan, and a gas flow rate adjusting mechanism is fixedly connected to the top of the shunt bin.
[0008] Preferably, the gas flow rate adjusting mechanism includes a gas flow rate regulator, the output end of the gas flow rate regulator is electrically connected to a starting power supply, the output end of the starting power supply is electrically connected to a central processing unit, the left output end of the central processing unit is bidirectionally electrically connected to a remote control module, the right output end of the central processing unit is bidirectionally electrically connected to a communication transmission module, the bottom output end of the central processing unit is bidirectionally electrically connected to a gas flow rate monitoring sensor module, and the output end of the gas flow rate monitoring sensor module is electrically connected to a data processing module.
[0009] Preferably, the bottom output end of the data processing module is bidirectionally electrically connected to a preprocessing module, and the preprocessing module is used in cooperation with the data processing module.
[0010] Preferably, a fixing plate is fixedly connected to the bottom of the driving motor, and the left side of the fixing plate is fixedly connected to the right side of the steam boiler body.
[0011] Preferably, an anti-backflow ventilation plate is fixedly connected to the inside of the main soot blowing pipe, and the anti-backflow ventilation plate is used in cooperation with the dust discharging pipe.
[0012] As a preferred embodiment of the present invention, a sealing gasket is fixedly connected to the right side of the sealing plate, and the sealing gasket is used in conjunction with the sealing plate.
[0013] As a preferred embodiment of the present invention, a guide plate is fixedly connected to the interior of the high-flow-rate sootblowing tube, and the guide plate is used in conjunction with a high-speed fan.
[0014] As a preferred embodiment of the present invention, the surface of the diversion bin is provided with an anti-rust coating, and the anti-rust coating is used in conjunction with the diversion bin.
[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0016] 1. The utility model increases the functionality of automatically adjusting the soot blowing flow rate to achieve energy saving and environmental protection, so that it has the effect of quickly adjusting the soot blowing flow rate, and prevents the operator from manually adjusting the diameter of the air outlet pipe. First, the steam boiler body works, and then the dust inside the ash discharge pipe is blown through the soot blowing main pipe to make the dust enter the inside of the diversion bin, and then the gas flow rate regulator is turned on by starting the power supply to work, the central processing unit and the preprocessing module cooperate to process data, and the gas flow rate is monitored by the gas flow rate monitoring sensor module, and corresponding adjustments are made. At the same time, the user starts the transmission motor, and the transmission motor drives the rotating block to rotate through the output end, and the rotating block drives the transmission rod to rotate, and the transmission rod drives the sealing plate to rotate, so that the sealing plate blocks the low-flow rate soot blowing pipe and the high-flow rate soot blowing pipe, and the soot blowing pipe is used to discharge the soot. When adjustment is required, the rotating block is rotated to block the other two soot blowing pipes and one soot blowing pipe is used to discharge the soot.
[0017] 2. The utility model can sense the gas flow rate and transmit the data for regulation by setting the gas flow rate regulating mechanism.
[0018] 3. The utility model can cooperate with the central processing unit to work through the setting of the preprocessing module, thereby reducing the workload of the central processing unit.
[0019] 4. The utility model can provide auxiliary support for the motor by setting the fixing plate, so as to prevent the motor from being unstable at a single point and causing large shaking during operation.
[0020] 5. The utility model can effectively prevent dust from flowing back through the provision of the anti-backflow ventilation plate, thereby improving the working efficiency of the soot blowing main pipe.
[0021] 6. The utility model can effectively increase the sealing performance between the sealing plate and the inner wall of the diversion bin by setting the sealing gasket, thereby improving the working efficiency of the sealing plate.
[0022] 7. Through the setting of the diversion plate, the present utility model can conduct diversion work on the high-flow soot blowing pipe, increasing the flow rate of the high-flow soot blowing pipe.
[0023] 8. Through the setting of the anti-rust coating, the present utility model can protect the shunt bin, improving the service life of the shunt bin. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 is a schematic structural diagram of the present utility model;
[0025] Figure 2 is a front view of the main soot blowing pipe of the present utility model;
[0026] Figure 3 is a sectional view of the shunt bin of the present utility model;
[0027] Figure 4 is a sectional view of the high-flow soot blowing pipe of the present utility model;
[0028] Figure 5 is a system diagram of the gas flow rate regulating mechanism of the present utility model;
[0029] Figure 6 is a schematic structural diagram of the gas flow rate regulating mechanism of the present utility model;
[0030] Figure 7 is a side view of the sealing plate of the present utility model.
[0031] In the figure: 1. Steam boiler body; 2. Delivery pipeline; 3. Main soot blowing pipe; 4. Ash discharge pipe; 5. Shunt bin; 6. Rotating block; 7. Driving motor; 8. Driving rod; 9. Sealing plate; 10. Low-flow soot blowing pipe; 11. Medium-flow soot blowing pipe; 12. High-flow soot blowing pipe; 13. High-speed fan; 14. Fan power supply; 15. Gas flow rate regulating mechanism; 151. Gas flow rate regulator; 152. Starting power supply; 153. Central processing unit; 154. Remote control module; 155. Communication transmission module; 156. Gas flow rate monitoring sensor module; 157. Data processing module; 16. Pretreatment module; 17. Fixed plate; 18. Anti-backflow ventilation plate; 19. Sealing gasket; 20. Diversion plate; 21. Anti-rust coating. DETAILED IMPLEMENTATION MANNER
[0032] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0033] AsFigures 1 to 7 As shown in the figure, a steam soot blowing system provided by the utility model includes a steam boiler body 1. A conveying pipeline 2 is communicated with the right side of the steam boiler body 1. A main soot blowing pipe 3 is communicated with the right side of the steam boiler body 1 and is located behind the conveying pipeline 2. A dust discharging pipe 4 is communicated with the top of the main soot blowing pipe 3. The left side of the dust discharging pipe 4 is communicated with the right side of the steam boiler body 1. A shunt bin 5 is communicated with the right side of the main soot blowing pipe 3. A rotating block 6 is movably connected to the inside of the shunt bin 5 through a bearing. A driving motor 7 is fixedly connected to the front surface of the rotating block 6. A driving rod 8 is fixedly connected to the right side of the rotating block 6. A sealing plate 9 is fixedly connected to the right side of the driving rod 8. A low-flow soot blowing pipe 10 is communicated with the right side of the shunt bin 5. A medium-flow soot blowing pipe 11 is communicated with the center of the right side of the shunt bin 5. A high-flow soot blowing pipe 12 is communicated with the bottom of the right side of the shunt bin 5. A high-speed fan 13 is fixedly connected to the inside of the high-flow soot blowing pipe 12. A fan power supply 14 is fixedly connected to the bottom of the high-speed fan 13. A gas flow rate regulating mechanism 15 is fixedly connected to the top of the shunt bin 5.
[0034] Reference Figure 5 , the gas flow rate regulating mechanism 15 includes a gas flow rate regulator 151. The output end of the gas flow rate regulator 151 is electrically connected to a starting power supply 152. The output end of the starting power supply 152 is electrically connected to a central processing unit 153. The left output end of the central processing unit 153 is bidirectionally electrically connected to a remote control module 154. The right output end of the central processing unit 153 is bidirectionally electrically connected to a communication transmission module 155. The bottom output end of the central processing unit 153 is bidirectionally electrically connected to a gas flow rate monitoring sensor module 156. The output end of the gas flow rate monitoring sensor module 156 is electrically connected to a data processing module 157.
[0035] As a technical optimization scheme of the utility model, through the setting of the gas flow rate regulating mechanism 15, the gas flow rate can be sensed and the data can be transmitted for adjustment work.
[0036] Reference Figure 5 , the bottom output end of the data processing module 157 is bidirectionally electrically connected to a preprocessing module 16, and the preprocessing module 16 is used in cooperation with the data processing module 157.
[0037] As a technical optimization scheme of the utility model, through the setting of the preprocessing module 16, it can cooperate with the central processing unit 153 to work and reduce the working burden of the central processing unit 153.
[0038] Reference Figure 1 , the bottom of the driving motor 7 is fixedly connected to a fixing plate 17, and the left side of the fixing plate 17 is fixedly connected to the right side of the steam boiler body 1.
[0039] As a technical optimization solution of the utility model, the setting of the fixing plate 17 can provide auxiliary support for the motor to prevent the motor from being unstable at a single point and causing large shaking during operation.
[0040] refer to Figure 3 The interior of the sootblowing main pipe 3 is fixedly connected with an anti-backflow ventilation plate 18 , and the anti-backflow ventilation plate 18 is used in conjunction with the ash discharge pipe 4 .
[0041] As a technical optimization solution of the utility model, the backflow prevention ventilation plate 18 is provided to effectively prevent dust from flowing back, thereby improving the working efficiency of the soot blowing main pipe 3.
[0042] refer to Figure 7 A sealing gasket 19 is fixedly connected to the right side of the sealing plate 9, and the sealing gasket 19 is used in conjunction with the sealing plate 9.
[0043] As a technical optimization solution of the utility model, the provision of the sealing gasket 19 can effectively increase the sealing performance between the sealing plate 9 and the inner wall of the diversion chamber 5, thereby improving the working efficiency of the sealing plate 9.
[0044] refer to Figure 4 A guide plate 20 is fixedly connected to the interior of the high-flow-rate sootblowing pipe 12 , and the guide plate 20 is used in conjunction with the high-speed fan 13 .
[0045] As a technical optimization solution of the utility model, by setting the guide plate 20, the high-flow-rate sootblowing pipe 12 can be guided to increase the flow rate of the high-flow-rate sootblowing pipe 12.
[0046] refer to Figure 2 The surface of the diversion bin 5 is provided with an anti-rust coating 21 , and the anti-rust coating 21 is used in conjunction with the diversion bin 5 .
[0047] As a technical optimization solution of the present invention, the anti-rust coating 21 is provided to protect the diversion bin 5 and increase the service life of the diversion bin 5 .
[0048] Working principle and usage process of the present utility model: During use, first, the steam boiler body 1 operates, and then the dust inside the ash discharge pipe 4 is blown by the main soot blowing pipe 3, causing the dust to enter the inside of the shunt bin 5. Then, the gas flow rate regulator 151 is started to operate by turning on the power supply 152. The central processing unit 153 and the preprocessing module 16 cooperate to process data, and the gas flow rate monitoring sensor module 156 monitors the gas flow rate and makes corresponding adjustments. At the same time, the user starts the drive motor 7. The drive motor 7 drives the rotating block 6 to rotate through the output end. The rotating block 6 drives the transmission rod 8 to rotate. The transmission rod 8 drives the sealing plate 9 to rotate, so that the sealing plate 9 blocks the low-flow soot blowing pipe 10 and the high-flow soot blowing pipe 12, and the medium-flow soot blowing pipe 11 is used for ash discharge. When adjustment is required, the rotating block 6 is rotated to block the other two soot blowing pipes and one soot blowing pipe is used for ash discharge.
[0049] In summary: For this steam soot blowing system, by adding the function of automatically adjusting the soot blowing flow rate, it achieves energy conservation and environmental protection, and has the effect of quickly adjusting the soot blowing flow rate, preventing the situation where operators need to manually adjust the caliber of the air outlet pipe, and solving the problem that operators need to manually adjust the caliber of the air outlet pipe.
[0050] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0051] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A steam sootblowing system, comprising a steam boiler body (1), characterized in that: The right side of the steam boiler body (1) is connected to a conveying pipeline (2), the right side of the steam boiler body (1) and located at the rear side of the conveying pipeline (2) is connected to a soot blowing main pipe (3), the top of the soot blowing main pipe (3) is connected to an ash discharge pipe (4), the left side of the ash discharge pipe (4) is connected to the right side of the steam boiler body (1), the right side of the soot blowing main pipe (3) is connected to a diversion chamber (5), the interior of the diversion chamber (5) is movably connected to a rotating block (6) via a bearing, the front side of the rotating block (6) is fixedly connected to a transmission motor (7), and the right side of the rotating block (6) is fixedly connected to a rotating motor (8). A transmission rod (8) is connected, the right side of the transmission rod (8) is fixedly connected to a sealing plate (9), the right side of the diversion chamber (5) is connected to a low-flow rate soot blowing pipe (10), the center of the right side of the diversion chamber (5) is connected to a medium-flow rate soot blowing pipe (11), the bottom of the right side of the diversion chamber (5) is connected to a high-flow rate soot blowing pipe (12), the interior of the high-flow rate soot blowing pipe (12) is fixedly connected to a high-speed fan (13), the bottom of the high-speed fan (13) is fixedly connected to a fan power supply (14), and the top of the diversion chamber (5) is fixedly connected to a gas flow rate regulating mechanism (15).
2. A steam soot blowing system according to claim 1, characterized in that: The gas flow rate regulating mechanism (15) comprises a gas flow rate regulator (151), the output end of the gas flow rate regulator (151) is electrically connected to a starting power supply (152), the output end of the starting power supply (152) is electrically connected to a central processing unit (153), the output end on the left side of the central processing unit (153) is bidirectionally electrically connected to a remote control module (154), the output end on the right side of the central processing unit (153) is bidirectionally electrically connected to a communication transmission module (155), the output end at the bottom of the central processing unit (153) is bidirectionally electrically connected to a gas flow rate monitoring sensor module (156), and the output end of the gas flow rate monitoring sensor module (156) is electrically connected to a data processing module (157).
3. A steam soot blowing system according to claim 2, characterized in that: The output end at the bottom of the data processing module (157) is bidirectionally electrically connected to a preprocessing module (16), and the preprocessing module (16) is used in conjunction with the data processing module (157).
4. A steam soot blowing system according to claim 1, characterized in that: A fixing plate (17) is fixedly connected to the bottom of the transmission motor (7), and the left side of the fixing plate (17) is fixedly connected to the right side of the steam boiler body (1).
5. A steam soot blowing system according to claim 1, characterized in that: The interior of the sootblowing main pipe (3) is fixedly connected with an anti-backflow ventilation plate (18), and the anti-backflow ventilation plate (18) is used in conjunction with the soot discharge pipe (4).
6. A steam soot blowing system according to claim 1, characterized in that: A sealing gasket (19) is fixedly connected to the right side of the sealing plate (9), and the sealing gasket (19) is used in conjunction with the sealing plate (9).
7. A steam soot blowing system according to claim 1, characterized in that: A guide plate (20) is fixedly connected to the interior of the high-flow-rate sootblowing pipe (12), and the guide plate (20) is used in conjunction with the high-speed fan (13).
8. A steam soot blowing system according to claim 1, characterized in that: The surface of the diversion bin (5) is provided with an anti-rust coating (21), and the anti-rust coating (21) is used in conjunction with the diversion bin (5).
Citation Information
Patent Citations
A steam soot blowing system for boiler flue
CN113701178B