Slag remover for incinerator

By using a design that combines a detachable scraper with a pusher in the incinerator slag removal machine, the problems of pusher wear and slag are solved, and the complete discharge of slag and low-cost maintenance are achieved.

CN223050047UActive Publication Date: 2025-07-01HUNAN HUIMING ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421728556.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-07-01
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

In the slag removal machine of the existing incinerator, the friction between the push head and the inner wall of the slag removal machine leads to wear, and there is a problem of incomplete slag remaining.

Method used

A slag removal machine for incinerators is designed, which uses a detachable scraper and a pusher to be combined with a pusher. The scraper is close to the inner wall of the bottom of the slag collection chamber to avoid wear and tear, and uses liquid water to extinguish the slag and cool it down. Combined with the water replenishment component to maintain the water level to ensure that the slag is completely discharged.

Benefits of technology

Effectively prevents wear of the push head, reduces replacement costs, ensures that the slag is completely discharged, and the scraper is easy to replace, reducing maintenance difficulty.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a slag remover for an incinerator. The slag remover comprises a shell, a pushing head, a scraping plate, a driving assembly and a water supplementing assembly. A slag collecting cavity is formed in the shell, a slag inlet is formed in the top of the slag collecting cavity, and a slag outlet is formed in the front end of the slag collecting cavity; the push head is arranged in the slag collecting cavity; the driving assembly is connected with the pushing head, and the driving assembly is used for driving the pushing head to do reciprocating motion in the slag collecting cavity to push slag in the slag collecting cavity to be discharged from the slag outlet; the water supplementing assembly is located at the rear end of the shell and used for injecting water into the slag collecting cavity. And the scraping plate is detachably connected to the push head.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste incineration treatment, and particularly relates to a slag remover for an incinerator. Background Art

[0002] Waste incineration treatment is a widely used waste treatment method at present, and its common equipment is a waste incineration grate furnace. After the waste is completely burned on the grate, it forms slag and is discharged to the slag remover. The slag remover collects the slag until a certain amount and then discharges the slag.

[0003] In the existing slag remover, the slag in the slag remover is pushed out to the outside of the slag remover through a push head. However, the existing push head rubs against the inner wall of the slag remover for a long time, which will cause wear of the push head. If the push head does not rub against the inner wall of the slag remover, there will be a certain gap between the push head and the inner wall of the slag remover, resulting in incomplete slag removal and a small amount of slag remaining in the slag remover. Summary of the Utility Model

[0004] The main purpose of the utility model is to provide a slag remover for an incinerator, aiming to solve the above problems.

[0005] To achieve the above purpose, a slag remover for an incinerator proposed by the utility model includes a housing, a push head, a scraper, a driving component and a water replenishing component;

[0006] A slag collection cavity is formed in the housing, a slag inlet is formed at the top of the slag collection cavity, and a slag outlet is formed at the front end of the slag collection cavity;

[0007] The push head is arranged in the slag collection cavity;

[0008] The driving component is connected with the push head, and the driving component is used to drive the push head to make a reciprocating motion in the slag collection cavity to push the slag in the slag collection cavity out from the slag outlet;

[0009] The water replenishing component is located at the rear end of the housing, and the water replenishing component is used to inject water into the slag collection cavity;

[0010] The scraper is detachably connected to the push head.

[0011] Further, the bottom of the slag collection cavity is arc-shaped.

[0012] Further, a trapezoidal guide rail is arranged on the scraper, a dovetail groove matched with the trapezoidal guide rail is arranged on the push head, the scraper is slidably connected to the push head through the cooperation of the trapezoidal guide rail and the dovetail groove, and a fixing component is further arranged between the scraper and the push head.

[0013] Further, the fixing component includes a threaded rod, a fixing block, a first locking nut, and a second locking nut;

[0014] The threaded rod is integrally formed with the scraping plate, and the threaded rod is parallel to the trapezoidal guide rail;

[0015] The fixing block is fixedly connected to the pushing head. A round hole for the threaded rod to pass through is formed in the fixing block. The first locking nut and the second locking nut are respectively threadedly connected to the threaded rod, and one end face of the first locking nut is in contact with one end face of the fixing block, and the second locking nut is in contact with the other end face of the fixing block.

[0016] Further, the water replenishing component includes a water pump, a first water pipe, a second water pipe, and a water level sensor;

[0017] The water pump is fixedly connected to the outside of the housing;

[0018] One end of the first water pipe is connected to the water pump, and the other end of the first water pipe is externally connected to a water source;

[0019] One end of the second water pipe is connected to the water pump, and the other end of the second water pipe extends into the slag collection chamber;

[0020] The water level sensor is arranged in the slag collection chamber, and the water level sensor is used to monitor the water level in the slag collection chamber.

[0021] In the technical solution of the present utility model, the slag in the incinerator enters the slag collection chamber through the slag inlet. There is water with a certain depth in the slag collection chamber. The liquid water is used to extinguish the slag and cool the slag. The liquid water in the slag collection chamber has a certain loss. The water replenishing component is used to replenish water into the slag collection chamber so that the water level in the slag collection chamber is always maintained within a preset range; the driving component is used to drive the pushing head and the scraping plate to reciprocate to push the slag in the slag collection chamber out from the slag outlet; by detachably connecting a scraping plate to the pushing head, it can prevent the pushing head from directly contacting the inner wall of the bottom of the slag collection chamber, thereby causing wear of the pushing head. And by making the scraping plate close to the inner wall of the bottom of the slag collection chamber, it can not only ensure that the slag at the bottom of the slag collection chamber can be smoothly pushed out, but also, when the wear of the scraping plate reaches a certain degree, a scraping plate can be directly replaced. Replacing the scraping plate is not only lower in cost but also lower in replacement difficulty compared to replacing the pushing head. Description of the Drawings

[0022] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on the structures shown in these drawings.

[0023] Figure 1 This is a schematic structural diagram of a slag remover for an incinerator according to the present invention.

[0024] Figure 2 For Figure 1 the enlarged view of part A in

[0025] Figure 3 For Figure 2 the sectional view taken along line E-E in

[0026] Explanation of the reference numerals in the drawings: 1 - housing, 2 - push head, 3 - scraper, 4 - slag collection chamber, 5 - slag inlet, 6 - slag outlet, 7 - trapezoidal guide rail, 8 - dovetail groove, 9 - threaded rod, 10 - fixing block, 11 - first locking nut, 12 - second locking nut, 13 - water pump, 14 - first water pipe, 15 - second water pipe, 16 - water level sensor, 17 - drive assembly.

[0027] The realization of the purpose, functional features and advantages of the present invention will be further described with reference to the embodiments and the drawings. Detailed implementation manners

[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0029] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative position relationship and movement conditions between components in a specific posture (as shown in the drawings). If the specific posture changes, the directional indications will also change accordingly.

[0030] In addition, in the present utility model, descriptions such as "first", "second", etc. are only for descriptive purposes and should not be construed as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first", "second" may explicitly or implicitly include at least one such feature. In the description of the present utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0031] In the present utility model, unless otherwise clearly specified and defined, terms such as "connection", "fixation", etc. shall be understood in a broad sense. For example, "fixation" may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two components or the interaction relationship between two components, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0032] In addition, the technical solutions between various embodiments of the present utility model can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0033] Please refer to Figures 1 - 3 , a slag remover for an incinerator, comprising a housing 1, a push head 2, a scraper 3, a drive assembly 17, and a water replenishing assembly;

[0034] A slag collection chamber 4 is formed inside the housing 1. An inlet for slag 5 is formed at the top of the slag collection chamber 4, and an outlet for slag 6 is formed at the front end of the slag collection chamber 4;

[0035] The push head 2 is arranged inside the slag collection chamber 4;

[0036] The drive assembly 17 is connected to the push head 2, and the drive assembly 17 is used to drive the push head 2 to reciprocate inside the slag collection chamber 4 to push the slag inside the slag collection chamber 4 to be discharged from the outlet for slag 6;

[0037] The water replenishing assembly is located at the rear end of the housing 1, and the water replenishing assembly is used to inject water into the slag collection chamber 4;

[0038] The scraper 3 is detachably connected to the push head 2.

[0039] In this embodiment, the slag in the incinerator enters the slag collection chamber 4 through the slag inlet 5. There is water with a certain depth in the slag collection chamber 4. The liquid water is used to extinguish the slag and cool down the slag. The liquid water in the slag collection chamber 4 has a certain loss. The water replenishing component is used to replenish water into the slag collection chamber 4 so that the water level in the slag collection chamber 4 is always maintained within a preset range; the driving component 17 is used to drive the push head 2 and the scraper 3 to reciprocate to push the slag in the slag collection chamber 4 out from the slag outlet 6. It should be particularly noted here that the driving component 17 in the slag remover is a prior art, so the driving component 17 will not be described in detail here. And, in this embodiment, the driving component 17 adopts the driving mode of a hydraulic cylinder. In other embodiments, other driving modes can also be adopted; by detachably connecting a scraper 3 to the push head 2, it can prevent the push head 2 from directly contacting the inner wall of the bottom of the slag collection chamber 4, thereby causing wear of the push head 2. And by making the scraper 3 close to the inner wall of the bottom of the slag collection chamber 4, it can not only ensure that the slag at the bottom of the slag collection chamber 4 can be smoothly pushed out, but also, when the wear of the scraper 3 reaches a certain degree, a scraper 3 can be directly replaced. Replacing the scraper 3 is not only lower in cost but also lower in replacement difficulty compared with replacing the push head 2.

[0040] Further, the bottom of the slag collection chamber 4 is arc-shaped.

[0041] Further, a trapezoidal guide rail 7 is provided on the scraper 3, and a dovetail groove 8 matching with the trapezoidal guide rail 7 is provided on the push head 2. The scraper 3 is slidably connected to the push head 2 through the cooperation of the trapezoidal guide rail 7 and the dovetail groove 8. A fixing component is also provided between the scraper 3 and the push head 2.

[0042] In this embodiment, the scraper 3 is slidably connected to the push head 2 through the cooperation of the trapezoidal guide rail 7 and the dovetail groove 8. Therefore, when the wear of the scraper 3 reaches a certain degree, by opening the fixing component, the scraper 3 can slide on the push head 2, and then the position of the scraper 3 is adjusted so that the scraper 3 reaches the optimal working position, and finally the scraper 3 is fixed on the push head 2 through the fixing component.

[0043] Further, the fixing component includes a threaded rod 9, a fixing block 10, a first locking nut 11 and a second locking nut 12;

[0044] The threaded rod 9 is integrally formed with the scraper 3, and the threaded rod 9 is parallel to the trapezoidal guide rail 7;

[0045] The fixed block 10 is fixedly connected to the push head 2. A circular hole for the threaded rod 9 to pass through is formed in the fixed block 10. The first locking nut 11 and the second locking nut 12 are respectively threadedly connected to the threaded rod 9, and one end face of the first locking nut 11 is in contact with one end face of the fixed block 10, and the other end face of the second locking nut 12 is in contact with the other end face of the fixed block 10.

[0046] In this embodiment, the working principle of the fixing assembly is that when the position of the scraping plate 3 needs to be adjusted, the first locking nut 11 and the second locking nut 12 are screwed, so that the first locking nut 11 and the second locking nut 12 move away from the fixed block 10 respectively. At this time, the position of the scraping plate 3 can be adjusted; when the position of the scraping plate 3 needs to be fixed, the first locking nut 11 and the second locking nut 12 are screwed, so that the first locking nut 11 and the second locking nut 12 are tightly in contact with the end faces of the fixed block 10 respectively.

[0047] Further, the water replenishing assembly includes a water pump 13, a first water pipe 14, a second water pipe 15 and a water level sensor 16;

[0048] The water pump 13 is fixedly connected to the outside of the housing 1;

[0049] One end of the first water pipe 14 is connected to the water pump 13, and the other end of the first water pipe 14 is externally connected to a water source;

[0050] One end of the second water pipe 15 is connected to the water pump 13, and the other end of the second water pipe 15 extends into the slag collection chamber 4;

[0051] The water level sensor 16 is arranged in the slag collection chamber 4, and the water level sensor 16 is used to monitor the water level in the slag collection chamber 4.

[0052] In this embodiment, when the water level is lower than the lowest preset value, the water pump 13 starts to operate. The water at the water source sequentially passes through the first water pipe 14, the water pump 13 and the second water pipe 15, and finally enters the slag collection chamber 4. It should be noted here that each time the water pump 13 starts, the running time of the water pump 13 is a fixed value. Therefore, each time the water pump 13 works, the amount of water replenished into the slag collection chamber 4 is a fixed value.

[0053] The above is only the preferred embodiment of the present invention, and it does not limit the patent scope of the present invention. Any equivalent structural transformation made under the concept of the present invention by using the content of the specification and drawings of the present invention, or directly / indirectly applied to other related technical fields, is included in the patent protection scope of the present invention.

Claims

1. A slag remover for an incinerator, characterized in that: It includes a shell, a push head, a scraper, a drive component and a water supply component; A slag collecting chamber is formed in the shell, a slag inlet is formed at the top of the slag collecting chamber, and a slag outlet is formed at the front end of the slag collecting chamber; The pusher head is arranged in the slag collecting chamber; The driving assembly is connected to the pushing head, and the driving assembly is used to drive the pushing head to perform reciprocating motion in the slag collecting chamber to push the slag in the slag collecting chamber to be discharged from the slag outlet; The water replenishment component is located at the rear end of the shell, and the water replenishment component is used to inject water into the slag collection chamber; The scraper is detachably connected to the pushing head.

2. A slag remover for an incinerator according to claim 1, characterized in that: The bottom of the slag collecting chamber is arc-shaped.

3. A slag remover for an incinerator according to claim 2, characterized in that: The scraper is provided with a trapezoidal guide rail, and the pusher head is provided with a dovetail groove matched with the trapezoidal guide rail. The scraper is slidably connected to the pusher head through the cooperation between the trapezoidal guide rail and the dovetail groove. The scraper and the pusher head are also directly provided with a fixing component.

4. A slag remover for an incinerator according to claim 3, characterized in that: The fixing assembly comprises a threaded rod, a fixing block, a first locking nut and a second locking nut; The threaded rod and the scraper are integrally formed, and the threaded rod is parallel to the trapezoidal guide rail; The fixing block is fixedly connected to the push head, and a round hole is provided on the fixing block for the threaded rod to pass through. The first locking nut and the second locking nut are respectively threadedly connected to the threaded rod, and the first locking nut is in contact with one end surface of the fixing block, and the second locking nut is in contact with the other end surface of the fixing block.

5. The slag remover for an incinerator according to claim 1, characterized in that: The water replenishment assembly includes a water pump, a first water pipe, a second water pipe and a water level sensor; The water pump is fixedly connected to the outside of the housing; One end of the first water pipe is connected to the water pump, and the other end of the first water pipe is connected to an external water source; One end of the second water pipe is connected to the water pump, and the other end of the second water pipe extends into the slag collecting chamber; The water level sensor is disposed in the slag collecting chamber, and is used to monitor the water level in the slag collecting chamber.