Novel pure steam sampler
By designing a new pure steam sampler including a sampling body and a cooling device, the problems of contamination and inefficiency in the sampling process in the prior art are solved, and efficient and pure steam sampling and detection are achieved.
Patent Information
- Application Number
- CN202421681508.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-07-16
AI Technical Summary
Existing pure steam samplers are susceptible to environmental and self-contamination during the sampling process, resulting in untrue performance of the samples being detected, and the lack of cooling medium leads to inefficient sampling efficiency.
A new pure steam sampler is designed, including a sampling body, a cooling device and a water tank. The sampling body uses a partition and connecting pipe structure, combined with a pressure sensor and a temperature sensor to achieve efficient sampling and disinfection of steam. The cooling device uses a refrigeration box and electronic refrigeration plate to achieve rapid condensation of steam through a circulation pump and drainage pipe.
By disinfecting the inside of the sampler, the quality and purity of the sampling steam are ensured, the sampling efficiency is improved, the process is simplified, and the risk of contamination is reduced.
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Figure CN223050946U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pure steam sampling, and particularly relates to a novel pure steam sampler. Background Art
[0002] In industries such as pharmaceuticals, food, and medical treatment, pure steam is used. The quality of pure steam is directly related to the safety and effectiveness of products. Therefore, it is necessary to regularly sample and detect pure steam to ensure that it meets relevant standards and specifications.
[0003] When detecting pure steam, a pure steam sampler is used. After sampling the steam with the steam sampler, the sampled steam is stored in a sampling bottle, and then the steam in the sampling bottle can be detected.
[0004] However, the existing pure steam samplers have some deficiencies. For example, they are easily contaminated by the environment and themselves during the sampling process, resulting in non-real performance of the detection samples;
[0005] And usually, there is no provision of a cooling medium at the sampling site, resulting in a reduced sampling efficiency and a long consumption time. Summary of the Utility Model
[0006] Aiming at the deficiencies of the prior art, the utility model provides a novel pure steam sampler, aiming to solve the above problems.
[0007] To achieve the above object, the utility model provides the following technical solutions:
[0008] A novel pure steam sampler, comprising:
[0009] A sampling main body, which is composed of a housing, two partition plates, and a plurality of connecting pipes. The two partition plates are fixed inside the housing to form a cavity with the housing. The plurality of connecting pipes pass through the two partition plates, and a pure steam inlet and an air outlet pipe are respectively connected to both sides. A pressure sensor is arranged at the pure steam inlet;
[0010] The end of the air outlet pipe is connected to the inlet end of a two-position three-way valve. The two outlet ends of the two-position three-way valve are respectively connected to a sampling bottle connecting pipe and a drain pipe;
[0011] The drain pipe is sequentially connected with a temperature sensor II and a steam trap.
[0012] Preferably, it further comprises a water tank. The top of the water tank is communicated with the top end of the cavity through a pipeline;
[0013] The bottom end of the water tank is communicated with the bottom end of the cavity through another pipeline, and a circulation pump is arranged in the middle of this pipeline;
[0014] A cooling device is arranged on the side of the water tank.
[0015] Preferably, a cooling water make-up port is provided at the top end of the pipe connected to the top of the water tank.
[0016] Preferably, the pipe provided with the circulation pump is connected to the drain pipe through a tee, and an electric switch valve is provided between the tee and the drain pipe.
[0017] Preferably, a temperature sensor 1 is provided on the side of the water tank.
[0018] Preferably, the cooling device includes:
[0019] A refrigerating box, which is fixed to the side of the water tank;
[0020] An electronic refrigeration sheet, which is fixed inside the refrigerating box and closely attached to the water tank;
[0021] A heat dissipation plate, which is fixed to the side of the electronic refrigeration sheet;
[0022] An exhaust grille, which is embedded in the side of the refrigerating box;
[0023] An exhaust fan, which is fixed to the side of the exhaust grille;
[0024] A wind guide plate, which is obliquely fixed inside the refrigerating box and located below the exhaust grille and the exhaust fan;
[0025] An air inlet grille, which is embedded in the side of the refrigerating box, below the wind guide plate.
[0026] Preferably, a liquid level observation glass plate is embedded in the side of the water tank.
[0027] Compared with the prior art, the present utility model has the following beneficial effects:
[0028] A novel pure steam sampler provided by the present utility model disinfects the inside of the sampler first during the process of sampling pure steam, thereby avoiding pollution of the pure steam, ensuring the quality of the sampled pure steam, and at the same time ensuring the efficiency of pure steam sampling, which is more convenient for high-efficiency sampling. Description of the Drawings
[0029] Figure 1 It is a schematic structural diagram of a novel pure steam sampler described in the present utility model.
[0030] In the figure: 1. Sampling main body; 2. Cooling device; 21. Electronic refrigeration sheet; 22. Heat dissipation plate; 23. Exhaust grille; 24. Exhaust fan; 25. Wind guide plate; 26. Air inlet grille; 3. Water tank; 4. Circulation pump; 5. Temperature sensor 1; 6. Temperature sensor 2; 7. Pressure sensor; 8. Two-position three-way valve; 9. Steam trap; 10. Electric switch valve; 11. Pure steam inlet; 12. Cooling water make-up port; 13. Drain pipe. Detailed Embodiments
[0031] Next, in conjunction with the accompanying drawings in the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0032] In the embodiments of the present application, please refer to Figure 1 , a novel pure steam sampler, which includes a sampling main body 1, which is composed of a housing, two partitions and a plurality of connecting pipes. The two partitions are fixed inside the housing to form a cavity with the housing. The plurality of connecting pipes pass through the two partitions, and a pure steam inlet 11 and an air outlet pipe are respectively connected to both sides. A pressure sensor 7 is provided at the pure steam inlet 11. The end of the air outlet pipe is connected to the inlet end of a two-way three-way valve 8. The two outlet ends of the two-way three-way valve 8 are respectively connected to a sampling bottle connecting pipe and a drain pipe 13. The drain pipe 13 is successively connected to a temperature sensor two 6 and a steam trap 9. The pure steam inlet 11 is connected to the steam pipeline in a conventional manner and is provided with a valve;
[0033] During the use process, first connect the sampling bottle to the sampling bottle connecting pipe in a conventional manner, then steam enters through the pure steam inlet 11, passes through the connecting pipes inside the sampling main body and reaches the two-way three-way valve 8 through the air outlet pipe. Then open the two-way three-way valve 8 to connect the air outlet pipe with the drain pipe 13. At this time, the steam will pass through the temperature sensor two 6 and the steam trap 9 in the drain pipe 13 and then be discharged. The pressure sensor 7 continuously detects the inlet pressure. When the pressure is lower than a certain set value (usually set at 0.15 MPa), an alarm is given to remind to increase or decrease the pure steam flow. When the temperature sensor two 6 detects that the system temperature reaches 121 °C, the system times for 20 minutes to reach the moist heat sterilization condition (according to the steam flow characteristics, from the pure steam inlet 11, the sampler main body 1, the two-way three-way valve 8 to the steam trap 9, the temperature is lower closer to the steam trap 9. When the temperature sensor two 6 detects that the system temperature reaches 121 °C, it can be considered that the previous other positions and the pipelines have reached 121 °C). After the disinfection is completed, control the two-way three-way valve side valve 8 to disconnect the air outlet pipe from the drain pipe 13 and connect the air outlet pipe with the sampling bottle connecting pipe. The steam can then enter the sampling bottle for collection and sampling, and then it ends. During the whole process, all sensors transmit the detection signals to the existing sensor control device, such as the existing PLC or control circuit board, etc. Thus, during the whole sampling process, the inside of the sampler will be disinfected first, thereby ensuring the quality of the sampled pure steam.
[0034] In a further embodiment, a water tank 3 is also included, in which cooling water is filled. The top of the water tank 3 is connected to the top of the cavity through a pipe, and the bottom of the water tank 3 is connected to the bottom of the cavity through another pipe. A circulation pump 4 is arranged in the middle of the pipe, and a cooling device 2 is arranged on the side of the water tank 3. Therefore, during the sampling process (after disinfection), the circulation pump 4 is started to send the water in the water tank 3 into the cavity through the pipe, and then the steam passing through the connecting pipe is cooled to accelerate the condensation of pure steam, thereby increasing the sampling efficiency.
[0035] Furthermore, a cooling water replenishment port 12 is provided at the top of the pipe connected to the top of the water tank 3 to facilitate replenishment of cooling water into the water tank 3 .
[0036] The pipeline equipped with the circulation pump 4 is connected to the drain pipe 13 through a tee pipe, and an electric switch valve 10 is provided between the tee pipe and the drain pipe 13. When the cooling water needs to be replaced, the electric switch valve 10 is opened, and then the circulation pump 4 is started to discharge the cooling water in the water tank 3 through the drain pipe 13 after passing through the electric switch valve 10.
[0037] A temperature sensor 5 is provided on the side of the water tank 3 to monitor the temperature of the cooling water in the water tank 3 in real time.
[0038] In a further embodiment, the cooling device 2 includes a refrigeration box fixed to the side of the water tank 3, an electronic refrigeration sheet 21 is fixed in the refrigeration box and is close to the water tank 3, a heat sink 22 is fixed on the side of the electronic refrigeration sheet 21, an exhaust grille 23 and an air inlet grille 26 are inlaid on the side of the refrigeration box, an exhaust fan 24 is fixed on the side of the exhaust grille 23, and an air guide plate 25 is fixed inside the refrigeration box. The air guide plate 25 is located below the exhaust grille 23 and the exhaust fan 24 and above the air inlet grille 26. The structure of the air guide plate 25 is as follows: Figure 1 As shown, when in use, the air flow normally enters from the air inlet grille 26 and the air guide plate 25, then passes through the heat sink 22 to take away the dissipated heat, and then is discharged through the exhaust grille 23 after being guided by the exhaust fan 24, which can accelerate the discharge of heat and assist the electronic refrigeration sheet 21 to continuously cool the cooling water in the water tank 3.
[0039] The electronic refrigeration chip 21 may be an existing one, and may be connected, controlled and operated in an existing manner.
[0040] A liquid level observation glass plate is inlaid on the side of the water tank 3 to facilitate observation of the situation in the water tank 3.
[0041] It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising said element.
[0042] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A new pure steam sampler, characterized in that: include: The sampling body is composed of a shell, two partitions and a plurality of connecting pipes. The two partitions are fixed inside the shell to form a cavity with the shell. The plurality of connecting pipes pass through the two partitions and are respectively connected with a pure steam inlet and an air outlet pipe on both sides. A pressure sensor is provided at the pure steam inlet. The end of the air outlet pipe is connected to the inlet end of a two-position three-way valve, and the two outlet ends of the two-position three-way valve are respectively connected to a sampling bottle connecting pipe and a drain pipe; The drainage pipe is connected with a second temperature sensor and a steam trap in sequence.
2. A new pure steam sampler according to claim 1, characterized in that: It also includes a water tank, the top of which is connected to the top of the cavity through a pipeline; The bottom end of the water tank is connected to the bottom end of the cavity through another pipe, and a circulation pump is arranged in the middle of the pipe; A cooling device is arranged on the side of the water tank.
3. A new pure steam sampler according to claim 2, characterized in that: A cooling water replenishment port is arranged at the top of the pipe connected to the top of the water tank.
4. A new pure steam sampler according to claim 2, characterized in that: The pipeline provided with the circulation pump is connected to the drainage pipe through a three-way pipe, and an electric switch valve is provided between the three-way pipe and the drainage pipe.
5. A new pure steam sampler according to claim 2, characterized in that: A temperature sensor 1 is arranged on the side of the water tank.
6. A new pure steam sampler according to claim 2, characterized in that: The cooling device comprises: A refrigeration box, which is fixed to the side of the water tank; An electronic cooling sheet is fixed in the cooling box and is close to the water tank; A heat sink, which is fixed to the side of the electronic refrigeration sheet; An exhaust grille is embedded in the side of the refrigeration box; An exhaust fan, which is fixed to the side of the exhaust grille; An air guide plate is fixed obliquely inside the refrigeration box and is located below the exhaust grille and the exhaust fan; The air inlet grille is embedded in the side of the refrigeration box, below the air guide plate.
7. A new pure steam sampler according to claim 2, characterized in that: A liquid level observation glass plate is inlaid on the side of the water tank.