Steel-plastic composite belt detection device

Through the integrated tensile and temperature resistance detection device, the steel-plastic composite belt is comprehensively inspected by using the motor and the electric heating tube module, which solves the problem of cumbersome separate inspection steps in the prior art and achieves efficient comprehensive performance evaluation.

CN223050985UActive Publication Date: 2025-07-01江苏晨峰铝业科技有限公司
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Patent Information

Application Number
CN202421346372.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-07-01
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

The existing steel-plastic composite belt detection devices require separate tensile ability detection and temperature resistance detection, resulting in cumbersome detection steps.

Method used

A device integrating tensile resistance capability detection and temperature resistance detection is designed, and tensile resistance detection is carried out through the motor-driven wire rope winding, and the electric heating tube module is used to simulate the working environment temperature for temperature resistance detection, combining tension sensors and thermostats to monitor in real time.

Benefits of technology

The integrated detection of tensile resistance, elongation and temperature resistance of steel-plastic composite belt is realized, which simplifies the detection steps and improves the detection efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steel-plastic composite belt detection device which comprises a base plate and a protection box, a fixed clamping seat, a movable clamping seat, a motor and a winding drum are arranged on the base plate, a winding roller is arranged in the winding drum, a steel wire rope is wound on the winding roller, one end of the steel wire rope is connected with a tension sensor, the tension sensor and the movable clamping seat are fixed, and the other end of the steel wire rope is connected with the protection box. An electric heating tube module is arranged on the inner wall of the top of the protection box, a temperature controller is installed at the top end of the protection box and comprises a temperature sensing probe, and the temperature sensing probe is embedded into the protection box; according to the utility model, the motor drives the steel wire rope to wind and pull one end of the steel-plastic composite belt to carry out tensile detection on the steel-plastic composite belt, and the temperature resistance of the steel-plastic composite belt is detected by controlling the heating temperature of the electric heating tube module and simulating the working environment temperature of the steel-plastic composite belt, so that the tensile capacity detection and the temperature resistance detection are integrated; the tensile resistance, the elongation and the temperature resistance of the steel-plastic composite belt can be detected, and the detection steps are simplified.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel-plastic composite belt detection, in particular to a steel-plastic composite belt detection device. Background Art

[0002] The steel-plastic composite belt, namely the steel-plastic composite tie bar, is a comprehensive product of rigid material and flexible material, which is made of special micro high-strength galvanized iron wire and wrapped with anti-aging acid and alkali resistant polyethylene resin on the outside. It is also called the steel-plastic composite reinforcing belt. The steel-plastic composite belt has high strength and durability and is widely used in various projects, meeting various engineering requirements. Before the steel-plastic composite belt is made into a finished product, it needs to be detected to ensure that its strength can meet the use requirements.

[0003] The detection range of the steel-plastic composite belt includes tensile capacity detection and temperature resistance detection, so as to detect the tensile resistance, elongation rate and temperature resistance of the steel-plastic composite belt. When the existing detection device conducts the above detections on the steel-plastic composite belt, multiple devices are used separately. During the detection process, the steel-plastic composite belt needs to be continuously installed and disassembled, and the detection steps are relatively cumbersome. Content of the Utility Model

[0004] The purpose of the utility model is to provide a steel-plastic composite belt detection device to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A steel-plastic composite belt detection device, including a base plate and a protection box. A fixed clamping seat, a moving clamping seat, a motor and a reel are arranged on the base plate. A roller is arranged inside the reel, and a steel wire rope is wound around the roller. One end of the steel wire rope is connected to a tension sensor, and the tension sensor is fixed to the moving clamping seat. An electric heating tube module is arranged on the inner wall of the top of the protection box. A temperature controller is installed at the top end of the protection box, and the temperature controller includes a temperature sensing probe, and the temperature sensing probe is embedded in the protection box.

[0006] Among them, air cylinders are installed at the tops of the fixed clamping seat and the moving clamping seat, and one end of each air cylinder is connected to a pressing plate.

[0007] Among them, multiple anti-slip grooves are formed on the lower end surface of the pressing plate.

[0008] Among them, side plates are welded and fixed on both sides of the moving clamping seat, and the bottom of the side plates is slidably connected to the base plate.

[0009] Among them, springs are arranged between the side plates and the inner wall of the protection box.

[0010] Among them, chutes are formed on both sides of the front end surface of the protection box.

[0011] Among them, a transparent front plate is provided at the front end of the protective box, and the transparent front plate is slidably connected to the sliding groove.

[0012] Among them, the motor and the reel are both located outside the protective box, and the steel wire rope penetrates through the side wall of the protective box.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. The present utility model drives the steel wire rope to wind up through the motor, pulls one end of the steel-plastic composite belt, conducts a tensile test on the steel-plastic composite belt, the tensile force sensor monitors the tensile force received by the steel-plastic composite belt in real time, and by controlling the heating temperature of the electric heating tube module, simulates the working environment temperature of the steel-plastic composite belt, and conducts a temperature resistance test on the steel-plastic composite belt.

[0015] 2. The electric heating tube module of the present utility model is used in cooperation with the tensile test module, and can detect the tensile resistance and elongation rate of the steel-plastic composite belt at different temperatures. The overall detection device integrates the tensile resistance detection and the temperature resistance detection, and can detect the tensile resistance, elongation rate and temperature resistance of the steel-plastic composite belt, simplifying the detection steps. Description of the Drawings

[0016] Figure 1 is the top view three-dimensional drawing of the present utility model;

[0017] Figure 2 is the bottom view three-dimensional drawing of the present utility model;

[0018] Figure 3 is the assembly schematic diagram of the transparent front plate of the present utility model;

[0019] Figure 4 is Figure 2 the partial enlarged view of area A in

[0020] In the figure: 1. Substrate; 2. Protective box; 3. Fixed clamping seat; 4. Moving clamping seat; 5. Motor; 6. Reel; 7. Steel wire rope; 8. Tensile force sensor; 9. Electric heating tube module; 10. Temperature controller; 11. Temperature sensing probe; 12. Cylinder; 13. Pressure plate; 14. Anti-slip groove; 15. Side plate; 16. Spring; 17. Sliding groove; 18. Transparent front plate. Detailed Embodiment

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1-4 , the present utility model provides a technical solution: a steel-plastic composite belt detection device, which includes a substrate 1 and a protective box 2. A fixed clamping seat 3, a moving clamping seat 4, a motor 5 and a reel 6 are arranged on the substrate 1. A winding roller is arranged inside the reel 6, and a steel wire rope 7 is wound around the winding roller. One end of the steel wire rope 7 is connected to a tensile force sensor 8, and the tensile force sensor 8 is fixed to the moving clamping seat 4. An electric heating tube module 9 is arranged on the inner wall of the top of the protective box 2. A temperature controller 10 is installed at the top end of the protective box 2, and the temperature controller 10 includes a temperature sensing probe 11, and the temperature sensing probe 11 is embedded in the protective box 2.

[0023] Among them, when detecting the steel-plastic composite belt, a specified length of the steel-plastic composite belt is intercepted. One end of the steel-plastic composite belt is fixed on the fixed clamping seat 3, and the other end of the steel-plastic composite belt is fixed on the moving clamping seat 4. The motor 5 works to drive the winding roller inside the reel 6 to rotate. When the winding roller rotates, it winds up the steel wire rope 7. The steel wire rope 7 pulls the moving clamping seat 4, and the moving clamping seat 4 slides relative to the substrate 1. The spring 16 is compressed. One end of the steel-plastic composite belt is pulled by the moving clamping seat 4 to perform a tensile test on the steel-plastic composite belt. The tensile force sensor 8 monitors the tensile force received by the steel-plastic composite belt in real time.

[0024] Among them, the electric heating tube module 9 is energized to increase the temperature, heating the internal temperature of the protective box 2, that is, heating the detection ambient temperature of the steel-plastic composite belt. By controlling the heating temperature of the electric heating tube module 9, the working ambient temperature of the steel-plastic composite belt is simulated to detect the heat resistance of the steel-plastic composite belt.

[0025] Among them, the electric heating tube module 9 is used in cooperation with the tensile test module to be able to detect the tensile resistance and elongation rate of the steel-plastic composite belt at different temperatures. The overall detection device integrates the tensile resistance detection and the heat resistance detection, and can detect the tensile resistance, elongation rate and heat resistance of the steel-plastic composite belt, simplifying the detection steps.

[0026] Among them, the temperature sensing probe 11 monitors the internal ambient temperature of the protective box 2 in real time, and cooperates with the temperature controller 10 and the AC contactor to control the on-off of the electric heating tube module 9, so as to control the heating temperature of the electric heating tube module 9.

[0027] Among them, air cylinders 12 are installed at the top ends of the fixed clamping seat 3 and the moving clamping seat 4. One end of the air cylinder 12 is connected to a pressing plate 13. When the air cylinder 12 works, it drives the pressing plate 13 to move axially, places the two ends of the steel-plastic composite belt on the clamping seats on both sides respectively, and presses it through the pressing plate 13 to realize the fixation of the steel-plastic composite belt.

[0028] Among them, multiple groups of anti-slip grooves 14 are provided on the lower end surface of the pressing plate 13. When the pressing plate 13 presses the steel-plastic composite belt, the multiple groups of anti-slip grooves 14 are in contact with the surface of the steel-plastic composite belt, increasing the contact friction between the pressing plate 13 and the steel-plastic composite belt, improving the clamping stability of the clamping seat, avoiding the phenomenon of the steel-plastic composite belt coming off, and enhancing the stability during the detection process.

[0029] Among them, side plates 15 are welded and fixed on both sides of the movable clamping seat 4, and the bottom of the side plates 15 is slidably connected to the base plate 1. Two sets of grooves are provided on the upper end surface of the base plate 1. The bottom of the side plates 15 is embedded inside the grooves and is slidably connected to the grooves. The grooves play a guiding role, enabling the movable clamping seat 4 to slide linearly.

[0030] Among them, a spring 16 is provided between the side plate 15 and the inner wall of the protective box 2. When the movable clamping seat 4 is pulled by the steel wire rope 7 to slide along the groove, the spring 16 is compressed. After the detection is completed, the motor 5 operates to drive the roller inside the reel 6 to rotate, releasing the steel wire rope 7. The spring 16 relies on its own elastic force to drive the movable clamping seat 4 to reset.

[0031] Among them, sliding grooves 17 are provided on both sides of the front end surface of the protective box 2.

[0032] Among them, a transparent front plate 18 is provided at the front end of the protective box 2, and the transparent front plate 18 is slidably connected to the sliding groove 17, and the transparent front plate 18 can be opened and closed.

[0033] Among them, before the detection, the transparent front plate 18 is in an open state. At this time, the steel-plastic composite belt can be fixed. After the fixing is completed, manually drive the transparent front plate 18 to slide down to make it in a closed state. The transparent structure will not affect the observation line of sight. Through the transparent front plate 18 for protection, it can avoid the steel-plastic composite belt from breaking and splashing, improving the safety during the detection process. At the same time, when the transparent front plate 18 is in a closed state, it can conduct heat insulation during the temperature resistance detection to ensure the smooth progress of the temperature resistance detection.

[0034] Among them, the motor 5 and the reel 6 are both located outside the protective box 2, and the steel wire rope 7 penetrates through the side wall of the protective box 2. During the temperature resistance detection, it can avoid the motor 5 being in a high-temperature environment and ensure the normal operation of the motor 5.

[0035] Working principle: During use, cut a steel-plastic composite tape of a specified length, drive the transparent front panel 18 to be in the open state, fix one end of the steel-plastic composite tape on the fixed clamping seat 3, and fix the other end of the steel-plastic composite tape on the movable clamping seat 4. After the fixing is completed, manually drive the transparent front panel 18 to slide down to make it in the closed state for safety protection. The motor 5 works to drive the roller inside the reel 6 to rotate. When the roller rotates, it winds up the steel wire rope 7, and pulls the movable clamping seat 4 through the steel wire rope 7. The movable clamping seat 4 slides relative to the substrate 1, and the spring 16 is compressed. One end of the steel-plastic composite tape is pulled through the movable clamping seat 4 to perform a tensile test on the steel-plastic composite tape. The tensile force sensor 8 monitors the tensile force received by the steel-plastic composite tape in real time. During the temperature resistance test, the electric heating tube module 9 is powered on to heat up, heating the temperature inside the protection box 2, that is, heating the detection environment temperature of the steel-plastic composite tape. By controlling the heating temperature of the electric heating tube module 9, the working environment temperature of the steel-plastic composite tape is simulated to test the temperature resistance of the steel-plastic composite tape. The electric heating tube module 9 is used in cooperation with the tensile test module to be able to test the tensile resistance and elongation rate of the steel-plastic composite tape at different temperatures. After the test is completed, the motor 5 works to drive the roller inside the reel 6 to rotate and let out the steel wire rope 7. The spring 16 relies on its own elastic force to drive the movable clamping seat 4 to reset.

[0036] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A steel-plastic composite belt detection device, comprising a base plate (1) and a protective box (2), characterized in that: The base plate (1) is provided with a fixed clamping seat (3), a dynamic clamping seat (4), a motor (5) and a reel (6), and the reel (6) is provided with a winding roller, and a steel wire rope (7) is wound on the winding roller, one end of the steel wire rope (7) is connected to a tension sensor (8), and the tension sensor (8) is fixed to the dynamic clamping seat (4), an electric heating pipe module (9) is provided on the top inner wall of the protection box (2), a temperature controller (10) is installed on the top of the protection box (2), and the temperature controller (10) includes a temperature sensing probe (11), and the temperature sensing probe (11) is embedded in the protection box (2).

2. The steel-plastic composite belt detection device according to claim 1 is characterized in that: A cylinder (12) is installed at the top of each of the fixed clamping seat (3) and the movable clamping seat (4), and one end of the cylinder (12) is connected to a pressure plate (13).

3. The steel-plastic composite belt detection device according to claim 2 is characterized in that: The lower end surface of the pressing plate (13) is provided with a plurality of groups of anti-slip grooves (14).

4. The steel-plastic composite belt detection device according to claim 1 is characterized in that: Side plates (15) are welded and fixed on both sides of the dynamic clamping seat (4), and the bottom of the side plate (15) is slidably connected to the base plate (1).

5. The steel-plastic composite belt detection device according to claim 4 is characterized in that: A spring (16) is provided between the side plate (15) and the inner wall of the protection box (2).

6. The steel-plastic composite belt detection device according to claim 1, characterized in that: Slide grooves (17) are provided on both sides of the front end surface of the protection box (2).

7. The steel-plastic composite belt detection device according to claim 6, characterized in that: A transparent front plate (18) is provided at the front end of the protection box (2), and the transparent front plate (18) is slidably connected to the slide groove (17).

8. The steel-plastic composite belt detection device according to claim 1, characterized in that: The motor (5) and the drum (6) are both located outside the protection box (2), and the steel wire rope (7) passes through the side wall of the protection box (2).