New material testing machine with buffer protection function
By introducing adjustment and buffering mechanisms into the new material testing machine, and using a single motor to drive the protective plate and buffering plate, the safety hazards and high power consumption of crushed materials are solved for personnel and the high power consumption problems, achieving an efficient and safe crushing process.
Patent Information
- Application Number
- CN202421598325.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-07-05
AI Technical Summary
During the crushing process of existing new material testing machines, the splash of crushing materials poses safety hazards to surrounding staff, and the adjustment of multiple drive motors is cumbersome and consumes a lot of power, which increases production costs.
The adjustment mechanism and the buffer mechanism are adopted to adjust the position of the protective plate in four directions through a single motor, and the buffer plate is used to reduce the impact force of the crushed material, and the protection effect is improved by combining the buffer spring and the buffer plate.
It achieves rapid and comprehensive protection, reduces the risk of damage to staff by crushed materials, reduces power loss and production costs, and extends the service life of the protective plate and buffer plate.
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Figure CN223050989U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of new material testing machines, in particular to a new material testing machine with a buffer protection function. Background Technique
[0002] During the production process of new materials, it is necessary to conduct crushing test detection on them. However, during the crushing test, the new materials will fly everywhere, which will pose a certain safety hazard to the surrounding staff. In order to improve the test safety, a protection device is generally added near the testing machine.
[0003] For example, a Chinese patent with the patent application number 202120293796.X, a gravel impact testing machine with an anti-spray function. This patent solves the problem that the current gravel impact testing machine cannot well balance protection and convenient placement and removal of test materials by setting a rotating groove, partition plates, springs, push blocks, connecting rods, buffer plates, push-pull arms, propulsion seats, driving screws, driving motors and side plates. Usually, the four partition plates are flush with the top of the frame, facilitating people to put the test materials into the falling object groove and place them in the center of the impact plate. Start each driving motor, so that the driving screw drives each propulsion seat to move towards the direction close to the falling object groove, and the partition plates are pushed up by the push-pull arms until the partition plates are perpendicular to the frame.
[0004] However, when the above patent is used, multiple driving motors are required for adjustment, which not only makes the operation cumbersome, but also consumes a large amount of electric energy, thus greatly increasing the production cost. Content of the Utility Model
[0005] The purpose of the utility model is to provide a new material testing machine with a buffer protection function, which solves the problems raised in the background technique.
[0006] The embodiment of the present application provides a new material testing machine with a buffer protection function, including a bottom plate. One side of the top of the bottom plate is provided with a support frame, and the other side of the top of the bottom plate is fixedly connected with a test bench. The periphery of the test bench on the top of the bottom plate is movably connected with a protection plate through an adjustment mechanism. One side of the protection plate is provided with a buffer plate through a plurality of buffer mechanisms, and a testing machine main body is arranged on the top of the support frame.
[0007] By adopting the above technical solution, the device can effectively prevent the flying broken materials from hurting the surrounding staff through the protection plate and the buffer plate, thus greatly improving the safety of the device.
[0008] Optionally, the adjusting mechanism includes a motor installed on one side of the bottom plate. The output end of the motor extends into the inner cavity of the bottom plate and is fixedly connected to a positive and negative lead screw. Both the positive and negative ends of the positive and negative lead screw are movably connected to a first lead screw nut. A first bevel gear is fixedly connected to the center of the positive and negative lead screw. A second bevel gear and a third bevel gear are respectively meshed and connected to both sides of the first bevel gear. A first lead screw and a second lead screw are respectively fixedly connected to the opposite sides of the second bevel gear and the third bevel gear. A second lead screw nut is movably connected to the outer surfaces of the first lead screw and the second lead screw. The tops of the first lead screw nut and the second lead screw nut both extend above the bottom plate through sliding grooves and are fixedly connected to the protective plate.
[0009] By adopting the above technical solution, the device can adjust the positions of the protective plates in four directions simultaneously through the adjusting mechanism, so that the device can quickly conduct comprehensive protection on the periphery of the test bench, and further effectively avoid damage to the bodies of surrounding staff caused by the breakage of new materials. In addition, only one motor is required for the adjustment of the device, thus greatly reducing the power consumption and further significantly reducing the production cost.
[0010] Optionally, the buffering mechanism includes a buffer seat installed on one side of the protective plate. A buffer spring is fixedly connected inside the buffer seat. The other end of the buffer spring is fixedly connected to a buffer rod. The other end of the buffer rod extends outside the buffer seat and is fixedly connected to a buffer plate.
[0011] By adopting the above technical solution, the device can effectively reduce the impact force on the protective plate and the buffer plate when the broken materials splash through the buffering mechanism, thus greatly improving the protection effect of the device and effectively reducing the damage suffered by the protective plate and the buffer plate during protection, and further greatly improving the service life of the protective plate and the buffer plate.
[0012] Optionally, four groups of the buffering mechanisms are provided, and the four groups of buffering mechanisms are respectively arranged at the four corners of the protective plate.
[0013] By adopting the above technical solution, the buffering effect of the device is better by utilizing the synergistic effect of multiple groups of buffering mechanisms.
[0014] Optionally, the external threads of the first lead screw and the second lead screw are opposite.
[0015] By adopting the above technical solution, the two second lead screw nuts on the outer surfaces of the first lead screw and the second lead screw can move towards each other or away from each other simultaneously.
[0016] Optionally, a buffer pad is fixedly connected to the outer surface of the buffer plate.
[0017] By adopting the above technical solution, the buffering effect of the buffer pad can be utilized to greatly improve the buffering effect of the present device.
[0018] Optionally, the inner diameter of the sliding groove is adapted to the widths of the first lead screw nut and the second lead screw nut.
[0019] By adopting the above technical solution, rotation of the first lead screw nut and the second lead screw nut can be avoided.
[0020] Optionally, a controller is fixedly connected to one side of the support frame.
[0021] By adopting the above technical solution, the controller can be used to more conveniently control the electrical appliances inside the present device.
[0022] Compared with the prior art, the beneficial effects of the technical solution of the present application are as follows:
[0023] 1. Through the arrangement of the motor, the forward and reverse lead screw, the first lead screw nut, the first bevel gear, the second bevel gear, the third bevel gear, the first lead screw, the second lead screw, the second lead screw nut, the sliding groove and the protective plate in the technical solution of the present application, the present device can adjust the positions of the protective plates in four directions simultaneously through the adjustment mechanism, so that the present device can quickly perform a comprehensive protection treatment on the periphery of the test bench, and thus can effectively avoid damage to the bodies of the surrounding staff after the new material is broken. In addition, only one motor is needed for the adjustment of the present device, thereby greatly reducing the power consumption and further greatly reducing the production cost.
[0024] 2. Through the arrangement of the buffer seat, the buffer spring, the buffer rod and the buffer plate in the technical solution of the present application, the present device can effectively reduce the impact force on the protective plate and the buffer plate when the broken materials splash through the buffer mechanism, thereby greatly improving the protection effect of the present device and effectively reducing the damage suffered by the protective plate and the buffer plate during protection, and further greatly increasing the service life of the protective plate and the buffer plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] By reading the following detailed description of the non-restrictive embodiments with reference to the accompanying drawings, other features, objects and advantages of the present utility model will become more apparent:
[0026] Figure 1 It is a three-dimensional structural schematic diagram of the whole new material testing machine with a buffer protection function of the present utility model;
[0027] Figure 2 It is a three-dimensional structural schematic diagram of the bottom plate of the new material testing machine with a buffer protection function of the present utility model;
[0028] Figure 3Schematic three-dimensional structure diagram of the connection part of the first bevel gear, the second bevel gear and the third bevel gear in a new material testing machine with a buffer protection function according to the present utility model;
[0029] Figure 4 Cross-sectional view of the inside of the buffer mechanism in a new material testing machine with a buffer protection function according to the present utility model.
[0030] In the figure: 1, bottom plate; 2, support frame; 3, testing machine main body; 4, protection plate; 5, buffer plate; 6, test bench; 7, motor; 8, positive and negative lead screw; 9, first lead screw nut; 10, first bevel gear; 11, second bevel gear; 12, third bevel gear; 13, first lead screw; 14, second lead screw; 15, second lead screw nut; 16, sliding groove; 17, buffer seat; 18, buffer spring; 19, buffer rod; 20, controller. Specific implementation mode
[0031] Please refer to Figures 1-4 , the present utility model provides a technical solution: a new material testing machine with a buffer protection function, including a bottom plate 1, a support frame 2 is installed on one side of the top of the bottom plate 1, the other side of the top of the bottom plate 1 is fixedly connected with a test bench 6, and protection plates 4 are movably connected around the test bench 6 on the top of the bottom plate 1 through an adjusting mechanism. One side of the protection plate 4 is provided with a buffer plate 5 through a plurality of buffer mechanisms, and a testing machine main body 3 is arranged on the top of the support frame 2.
[0032] By adopting the above technical solution, the device can effectively prevent flying broken materials from hurting the surrounding workers through the protection plate 4 and the buffer plate 5, thus greatly improving the safety of the device.
[0033] In the embodiment of the present application, as Figures 1-3 shown, the adjusting mechanism includes a motor 7 installed on one side of the bottom plate 1, the output end of the motor 7 extends into the inner cavity of the bottom plate 1 and is fixedly connected with a positive and negative lead screw 8. The positive and negative threaded parts of the positive and negative lead screw 8 are both movably connected with a first lead screw nut 9. The center of the positive and negative lead screw 8 is fixedly connected with a first bevel gear 10. The two sides of the first bevel gear 10 are respectively meshed and connected with a second bevel gear 11 and a third bevel gear 12. The opposite sides of the second bevel gear 11 and the third bevel gear 12 are respectively fixedly connected with a first lead screw 13 and a second lead screw 14. The outer surfaces of the first lead screw 13 and the second lead screw 14 are movably connected with a second lead screw nut 15. The tops of the first lead screw nut 9 and the second lead screw nut 15 extend above the bottom plate 1 through a sliding groove 16 and are fixedly connected with the protection plate 4.
[0034] By adopting the above technical solution, the device can adjust the positions of the protective plates 4 in four directions simultaneously through the adjusting mechanism, so that the device can quickly conduct comprehensive protection on the periphery of the test bench 6, thereby effectively avoiding damage to the bodies of surrounding staff after the new material breaks. In addition, only one motor 7 is required for adjustment of the device, thus greatly reducing power consumption and significantly reducing production costs.
[0035] In the embodiment of the present application, as Figure 1 and Figure 4 shown, the buffer mechanism includes a buffer seat 17 installed on one side of the protective plate 4. A buffer spring 18 is fixedly connected inside the buffer seat 17, and the other end of the buffer spring 18 is fixedly connected to a buffer rod 19. The other end of the buffer rod 19 extends outside the buffer seat 17 and is fixedly connected to the buffer plate 5.
[0036] By adopting the above technical solution, the device can effectively reduce the impact force on the protective plate 4 and the buffer plate 5 when the broken materials splash through the buffer mechanism, thereby greatly improving the protection effect of the device and effectively reducing the damage suffered by the protective plate 4 and the buffer plate 5 during protection, and further greatly increasing the service life of the protective plate 4 and the buffer plate 5.
[0037] In the embodiment of the present application, as Figure 1 shown, four groups of buffer mechanisms are provided, and the four groups of buffer mechanisms are respectively arranged at the four corners of the protective plate 4.
[0038] By adopting the above technical solution, by utilizing the synergistic effect of multiple groups of buffer mechanisms, the buffer effect of the device is better.
[0039] In the embodiment of the present application, as Figure 2 shown, the external threads of the first lead screw 13 and the second lead screw 14 are opposite.
[0040] By adopting the above technical solution, the two second lead screw nuts 15 on the outer surfaces of the first lead screw 13 and the second lead screw 14 can move towards each other or away from each other simultaneously.
[0041] In the embodiment of the present application, as Figure 1 shown, a buffer pad is fixedly connected to the outer surface of the buffer plate 5.
[0042] By adopting the above technical solution, the buffer effect of the device can be greatly improved by utilizing the buffering effect of the buffer pad.
[0043] In the embodiment of the present application, as Figure 2 shown, the inner diameter of the sliding groove 16 is adapted to the widths of the first lead screw nut 9 and the second lead screw nut 15.
[0044] By adopting the above technical solution, the rotation of the first lead screw nut 9 and the second lead screw nut 15 can be avoided.
[0045] In the embodiment of the present application, as Figure 1 shown, a controller 20 is fixedly connected to one side of the support frame 2.
[0046] By adopting the above technical solution, the controller 20 can be used to more conveniently control the electrical appliances inside the device.
[0047] During use, the operator first places the new material to be tested on the test bench 6, and then starts the motor 7 through the controller 20, so that the motor 7 drives the forward and reverse lead screw 8 to rotate. When the forward and reverse lead screw 8 rotates, it will drive the first lead screw nuts 9 at both ends of the forward and reverse threads to move towards each other under the limiting action of the chute 16, and at the same time drive the first bevel gear 10 to rotate. When the first lead screw nut 9 moves, it will drive the protective plates 4 on the left and right sides to move towards each other. When the first bevel gear 10 rotates, it will drive the second bevel gear 11 and the third bevel gear 12 to rotate by meshing. When the second bevel gear 11 and the third bevel gear 12 rotate, they will drive the first lead screw 13 and the second lead screw 14 to rotate respectively. When the first lead screw 13 and the second lead screw 14 rotate, they will drive the two second lead screw nuts 15 to move towards each other under the limiting action of the chute 16, so that the second lead screw nuts 15 can drive the protective plates 4 on the front and back sides to move towards each other, so that the device can quickly move the four protective plates 4 to the periphery of the test bench 6, so that the device can quickly perform a comprehensive protection treatment on the periphery of the test bench 6, and thus can effectively avoid damage to the bodies of the surrounding staff after the new material is broken. In addition, only one motor 7 needs to be used when the device is adjusted, so that the power consumption is greatly reduced, and thus the production cost is greatly reduced. After the protective plate 4 is in place, the operator then starts the test machine main body 3 through the controller 20 to perform a crushing treatment on the new material. At this time, a large amount of broken materials will fly out in all directions from the new material. When the broken materials impact the buffer plate 5, the buffer plate 5 will squeeze the buffer spring 18 through the buffer rod 19, so that the impact force of the broken materials on the buffer plate 5 can be effectively reduced by using the energy storage characteristics of the buffer spring 18, and thus the service life of the protective plate 4 and the buffer plate 5 is greatly improved.
Claims
1. A new material testing machine with a buffer protection function, comprising a bottom plate (1), characterized in that: A support frame (2) is installed on one side of the top of the base plate (1), and a test bench (6) is fixedly connected to the other side of the top of the base plate (1). The top of the base plate (1) is located on all sides of the test bench (6) and is movably connected to a protective plate (4) through an adjustment mechanism. A buffer plate (5) is installed on one side of the protective plate (4) through multiple groups of buffer mechanisms. A test machine body (3) is arranged on the top of the support frame (2).
2. A new material testing machine with buffer protection function according to claim 1, characterized in that: The adjustment mechanism comprises a motor (7) mounted on one side of the base plate (1); the output end of the motor (7) extends to the inner cavity of the base plate (1) and is fixedly connected to a forward and reverse screw rod (8); the threaded parts at both ends of the forward and reverse screw rod (8) are movably connected to a first screw rod nut (9); the center of the forward and reverse screw rod (8) is fixedly connected to a first bevel gear (10); the two sides of the first bevel gear (10) are respectively meshed and connected to a second bevel gear (11) and a third bevel gear (12); the opposite sides of the second bevel gear (11) and the third bevel gear (12) are respectively fixedly connected to a first screw rod (13) and a second screw rod (14); the outer surfaces of the first screw rod (13) and the second screw rod (14) are movably connected to a second screw rod nut (15); the tops of the first screw rod nut (9) and the second screw rod nut (15) are both extended to the top of the base plate (1) through a slide groove (16) and are fixedly connected to the protective plate (4).
3. The new material testing machine with buffer protection function according to claim 1 is characterized in that: The buffer mechanism comprises a buffer seat (17) mounted on one side of the protective plate (4); a buffer spring (18) is fixedly connected to the interior of the buffer seat (17); the other end of the buffer spring (18) is fixedly connected to a buffer rod (19); the other end of the buffer rod (19) extends to the outside of the buffer seat (17) and is fixedly connected to the buffer plate (5).
4. The new material testing machine with buffer protection function according to claim 1 is characterized in that: There are four groups of buffer mechanisms in total, and the four groups of buffer mechanisms are respectively arranged at the four corners of the protective plate (4).
5. The new material testing machine with buffer protection function according to claim 2 is characterized in that: The external threads of the first screw rod (13) and the second screw rod (14) are opposite.
6. The new material testing machine with buffer protection function according to claim 1 is characterized in that: A buffer pad is fixedly connected to the outer surface of the buffer plate (5).
7. The new material testing machine with buffer protection function according to claim 2 is characterized in that: The inner diameter of the slide groove (16) is adapted to the width of the first screw nut (9) and the second screw nut (15).
8. The new material testing machine with buffer protection function according to claim 1 is characterized in that: A controller (20) is fixedly connected to one side of the support frame (2).
Citation Information
Patent Citations
Gravel impact testing machine with anti-splashing function
CN215574385U