Winding and shaping device for copper flat wire production

Through the cooperation of hydraulic rods and threaded rods, the positions of the nip rollers and anti-slip rollers in the copper flat wire processing equipment are adjusted, which solves the problem of friction between the copper flat wire and the plywood in the equipment, achieving a longer plywood life and better copper flat wire appearance protection.

CN223051920UActive Publication Date: 2025-07-01MAANSHAN JUDIAN COPPER CO LTD
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Patent Information

Application Number
CN202422243311.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-07-01
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

When existing copper flat wire processing equipment wraps around copper flat wire, the friction between the ply plate and the copper flat wire will affect the service life of the ply plate and cause damage to the appearance of the copper flat wire.

Method used

Through the expansion and contraction of the hydraulic rod and the rotation of the second threaded rod, the linear distance between the nip roller and the anti-slip roller and the copper flat wire is adjusted, and the friction during the transmission of the copper flat wire is offset by the rotation of the nip roller and the anti-slip roller.

Benefits of technology

It effectively avoids friction between the copper flat wire and the clamping device, extends the service life of the splint, and prevents damage to the appearance of the copper flat wire.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a winding and shaping device for copper flat wire production, and belongs to the field of copper flat wire production. The winding and shaping device for copper flat wire production comprises a base, a first threaded rod is transversely arranged in the middle of the upper end of the base, and a transmission frame capable of transversely moving is arranged on one side of the outer portion of the first threaded rod. The utility model solves the problems that the service life of a clamping plate is influenced and the appearance of the copper flat wire is damaged due to friction caused by continuous friction between the copper flat wire and the clamping plate when the copper flat wire is wound by the existing paper-covered copper flat wire processing equipment with the rapid winding and shaping function. The distance between the clamping roller and the straight copper flat wire and the distance between the anti-skid roller and the straight copper flat wire can be adjusted through stretching out and drawing back of the hydraulic rod and rotation of the second threaded rod, and friction generated in the copper flat wire conveying process can be offset through rotation of the clamping roller and the anti-skid roller.
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Description

Technical Field

[0001] The utility model relates to the field of copper flat wire production, in particular to a winding and shaping device for copper flat wire production. Background Technique

[0002] The winding and shaping device for copper flat wire production is a device used to wind and shape copper flat wire during the production process of copper flat wire. This device usually includes a winding mechanism and a guiding mechanism. By controlling the equipment box to drive the winding roller to rotate, the winding and taking-up of copper flat wire are realized. During the winding process, the guiding mechanism ensures that the copper flat wire is wound on the winding roller evenly and orderly, avoiding cross-knotting, thereby improving the efficiency and quality of the winding and shaping process.

[0003] Chinese Patent with the publication number CN221427447U discloses a paper-covered copper flat wire processing device with rapid winding and shaping, including a winding roller. The left end of the winding roller penetrates through a vertical plate and is fixedly connected to an equipment box. The right end of the winding roller and the upper side of the vertical plate are equipped with a winding mechanism for sorting and winding the paper-covered copper flat wire to be wound. The lower end of the winding mechanism is equipped with a guiding mechanism for effectively limiting paper-covered copper flat wires of different sizes. By controlling the equipment box to drive the winding roller to rotate, the paper-covered copper flat wire is wound and taken up. The screw is meshed to drive the collar to move to the right under the limit of the rear panel being embedded in the slot. Under the limit of the limiting plate being embedded in the limiting slot, the collar moves to the right stably and straightly, so that the paper-covered copper flat wire is sorted during the winding process. Under the limiting effect of the clamping plate, the paper-covered copper flat wire is evenly wound on the outer wall of the winding roller, avoiding cross-knotting of the paper-covered copper flat wire during the winding process and improving the efficiency of the winding and shaping process.

[0004] When the above-mentioned patented paper-covered copper flat wire processing device with rapid winding and shaping winds the copper flat wire, when the clamping plate clamps the copper flat wire and drives the copper flat wire to move horizontally, the copper flat wire will continuously rub against the clamping plate during the horizontal movement, affecting the service life of the clamping plate, and the friction will also damage the outer shape of the copper flat wire. Content of the Utility Model

[0005] The purpose of the utility model is to provide a winding and shaping device for copper flat wire production. The distance between the clamping roller and the anti-slip roller and the straight line of the copper flat wire can be adjusted by the telescopic movement of the hydraulic rod and the rotation of the second threaded rod. The rotation of the clamping roller and the anti-slip roller can offset the friction generated during the transmission of the copper flat wire, solving the problems raised in the above background technique.

[0006] To achieve the above object, the present utility model provides the following technical solution: A winding and shaping device for copper flat wire production, including a base, a first threaded rod is horizontally arranged at the middle position of the upper end of the base, a transmission frame capable of moving horizontally is arranged on one side of the outer part of the first threaded rod, fixing pieces for support are welded on both sides of the front end of the transmission frame, a hydraulic rod for output is arranged at the middle position inside the fixing pieces, and a group of anti-slip rollers are horizontally and evenly distributed along one end of the telescopic position of the hydraulic rod, and the upper and lower ends of the group of anti-slip rollers are connected by a first connecting strip.

[0007] Preferably, the two first connecting strips are welded and fixed, one end of the first connecting strip is welded and fixed to the hydraulic rod, second connecting strips are arranged at one ends of the two first connecting strips, five rotatable clamping rollers are horizontally and evenly distributed on one side of the second connecting strip, a second threaded rod is arranged through the inside of the second connecting strip, and the outer part of the second threaded rod is in threaded fit with the inside of the second connecting strip, and limiting columns for limiting the second connecting strip are arranged on both sides of the second threaded rod.

[0008] Preferably, the upper and lower ends of the anti-slip rollers are rotatably connected to one side of the first connecting strip.

[0009] Preferably, one end of the clamping roller is rotatably connected to one side of the second connecting strip, and a transmission piece for transmission is welded at one end of the second threaded rod.

[0010] Preferably, a limiting frame is arranged on one side of the transmission piece, and the limiting frame is welded and fixed to the limiting column, and the inside of the limiting frame is slidably connected to the external sliding groove of the fixing piece.

[0011] Preferably, limiting pieces are arranged at the front and rear ends of the limiting frame, and the limiting pieces are welded and fixed to the fixing piece.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] Firstly, the present utility model can adjust the distance between the two groups of anti-slip rollers through the telescopic movement of the hydraulic rod, and the rotation of the corresponding transmission piece can drive the second threaded rod to rotate. The rotation of the second threaded rod can adjust the distance between the upper and lower groups of clamping rollers through the limitation of the limiting column, adjust the positions of the clamping rollers and the anti-slip rollers, so that the clamping rollers and the anti-slip rollers limit the copper flat wire, and the rotation of the clamping rollers and the anti-slip rollers can offset the friction generated during the transmission of the copper flat wire, avoiding damage to the copper flat wire and the fixing piece due to friction at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall external structure of the present utility model;

[0015] Figure 2Schematic diagram of the external structure of the fixing piece of the present utility model;

[0016] Figure 3 Schematic diagram of the positional relationship of the hydraulic rod of the present utility model;

[0017] Figure 4 Cross-sectional view of the internal structure of the limiting frame of the present utility model.

[0018] In the figure: 1, base; 2, motor; 3, universal wheel; 4, first gear; 5, first threaded rod; 6, transmission frame; 7, limiting frame; 8, fixing piece; 9, first connecting bar; 10, anti-slip roller; 11, second connecting bar; 12, clamping roller; 13, second threaded rod; 14, limiting column; 15, transmission piece; 16, limiting frame; 17, limiting piece; 18, hydraulic rod; 19, second gear. Specific implementation manner

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0020] In order to solve the problem that when the existing paper-covered copper flat wire processing equipment with rapid winding and shaping winds the copper flat wire, when the copper flat wire is clamped by the clamping plate and driven to move horizontally, the copper flat wire will continuously rub against the clamping plate during the horizontal movement, which affects the service life of the clamping plate, and the friction will also cause damage to the outer shape of the copper flat wire. The following technical solutions are provided in this embodiment:

[0021] A winding and shaping device for copper flat wire production includes a base 1. Universal wheels 3 for transmission and support are arranged at the four corner positions at the lower end of the base 1. The rotation of the universal wheels 3 can drive the winding and shaping device to move horizontally, which is convenient for the placement and transportation of the equipment. As Figure 1 shown, a first threaded rod 5 is horizontally arranged at the middle position of the upper end of the base 1. A laterally movable transmission frame 6 is arranged on one side of the outside of the first threaded rod 5, and the inside of the transmission frame 6 is in threaded cooperation with the outside of the first threaded rod 5. The rotation of the first threaded rod 5 can drive the transmission frame 6 to move horizontally, and the horizontal movement of the transmission frame 6 can drive the limited copper flat wire to move horizontally;

[0022] In this embodiment, fixing pieces 8 for support are welded on both sides of the front end of the transmission frame 6. A hydraulic rod 18 for output is arranged at the middle position inside the fixing piece 8. The distance between the two anti-slip rollers 10 can be adjusted by the telescopic movement of the hydraulic rod 18. As Figure 2 and Figure 3As shown, at one end of the telescopic position of the hydraulic rod 18, a group of anti-slip rollers 10 are evenly distributed horizontally along the fixed piece 8. There are ten anti-slip rollers 10 in a group. The upper and lower ends of a group of anti-slip rollers 10 are connected by a first connecting bar 9. Through the first connecting bar 9, the anti-slip rollers 10 can be connected, supported and driven;

[0023] In this embodiment, the two first connecting bars 9 are welded and fixed, and one end of the first connecting bar 9 is welded and fixed to one end of the hydraulic rod 18. As Figure 2 、 Figure 3 and Figure 4 shown, at one end of each of the two first connecting bars 9, a second connecting bar 11 is provided. Five rotatable clamping rollers 12 are evenly distributed horizontally on one side of the second connecting bar 11. A second threaded rod 13 is penetrated through the inside of the second connecting bar 11, and the outside of the second threaded rod 13 is in threaded cooperation with the inside of the second connecting bar 11. Limiting columns 14 for limiting the second connecting bar 11 are provided on both sides of the second threaded rod 13. By rotating the second threaded rod 13, relative movement can be generated with the inside of the second connecting bar 11. After being restricted by the limiting columns 14, the second connecting bar 11 can be changed from rotational movement to longitudinal linear movement, and the longitudinal distance between the two groups of second connecting bars 11 can be adjusted. The adjustment of the distance can be adapted to the thickness of the copper flat wire;

[0024] In this embodiment, the upper and lower ends of the anti-slip rollers 10 are rotatably connected to one side of the first connecting bar 9, and one end of the clamping rollers 12 is rotatably connected to one side of the second connecting bar 11. As Figure 2 、 Figure 3 and Figure 4 shown, by the rotation of the clamping rollers 12 and the anti-slip rollers 10, the friction generated during the transmission of the copper flat wire can be offset;

[0025] In this embodiment, a driving piece 15 for driving is welded at one end of the second threaded rod 13. As Figure 4 shown, by inserting a screwdriver into the inside of the driving piece 15, the rotation of the second threaded rod 13 can be realized. Through the driving piece 15, the adjustment of the distance between the clamping rollers 12 can be facilitated;

[0026] In this embodiment, a limiting frame 16 is provided on one side of the driving piece 15, and the limiting frame 16 is welded and fixed to the limiting column 14. As Figure 4 shown, the inside of the limiting frame 16 is slidably connected to the external sliding groove of the fixed piece 8. The limiting frame 16 being stuck outside the fixed piece 8 can facilitate improving the stability when the hydraulic rod 18 expands and contracts, and avoid the position deviation and inclination of the clamping rollers 12 during the expansion and contraction of the hydraulic rod 18 and during the subsequent restriction of the transmission of the copper flat wire. Limiting pieces 17 are provided at both the front and rear ends of the limiting frame 16, and the limiting pieces 17 are welded and fixed to the fixed piece 8. The limiting frame 16 sliding within the limiting pieces 17 can further improve the stability when the clamping rollers 12 slide to adjust the distance;

[0027] In this embodiment, as Figure 1 shown, one end of the first threaded rod 5 is provided with a first gear 4 for transmission. The lower end of the outside of the first gear 4 is provided with a second gear 19, and the outside of the second gear 19 is meshed and connected with the outside of the first gear 4. Through the meshed connection, the first threaded rod 5 and the second gear 19 can rotate synchronously. The synchronous rotation further realizes the transmission of the copper flat wire. One end of the second gear 19 is provided with a motor 2. The rotation of the second gear 19 can be realized through the output of the motor 2. When the rotation of the second gear 19 is realized, the first gear 4 can be driven to rotate;

[0028] In this embodiment, a limiting frame 7 is horizontally arranged on one side of the outside of the transmission frame 6, and the limiting frame 7 is fixedly welded to the base 1. As Figure 1 shown, the inside of the limiting frame 7 is slidably connected to one end of the outside of the transmission frame 6. Through the limitation of the transmission frame 6 by the limiting frame 7, after the first threaded rod 5 rotates, the transmission frame 6 changes from a rotational motion to a horizontal linear motion, driving the copper flat wire in the winding process to move horizontally.

[0029] Working principle: First, a part of the front end of the copper flat wire to be wound is inserted between two fixing pieces 8. The hydraulic rod 18 is started. The expansion and contraction of the hydraulic rod 18 can adjust the distance between the two anti-slip rollers 10, so that the anti-slip rollers 10 are close to both sides of the copper flat wire. The anti-slip rollers 10 rotate in the first connecting strip 9 to offset the friction between the copper flat wire and the anti-slip rollers 10. The transmission piece 15 is rotated. The rotation of the transmission piece 15 can drive the second threaded rod 13 to rotate. The rotation of the second threaded rod 13 can generate relative motion with the middle position inside the first connecting strip 9. After the first connecting strip 9 is restricted by the limiting column 14, the clamping roller 12 changes from a rotational motion to a longitudinal linear motion. The upper and lower rows of clamping rollers 12 move relatively to contact the upper and lower surfaces of the copper flat wire. After adjustment, the anti-slip rollers 10 and the clamping rollers 12 are attached to the copper flat wire and restrict the copper flat wire during transmission. The rotation of the anti-slip rollers 10 and the clamping rollers 12 can offset the frictional force during rotation. After adjusting and applying the copper flat wire, the motor 2 is started. The output shaft of the motor 2 can drive the second gear 19 to rotate. The rotation of the second gear 19 can drive the first gear 4 to rotate. The rotation of the first gear 4 can drive the first threaded rod 5 to rotate. The rotation of the first threaded rod 5 can generate relative motion with the inside of the transmission frame 6. After the transmission frame 6 is restricted by the limiting frame 7, the transmission frame 6 can change from a rotational motion to a horizontal linear motion, so that the transmission frame 6 follows the winding roller connected to the second gear 19.

[0030] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0031] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A winding and shaping device for producing copper flat wires, comprising a base (1), a first threaded rod (5) being laterally arranged at the middle position of the upper end of the base (1), and a transmission frame (6) for laterally moving being arranged on one side of the outer side of the first threaded rod (5), characterized in that: Both sides of the front end of the transmission frame (6) are welded with fixed plates (8) for support, a hydraulic rod (18) for output is arranged in the middle position inside the fixed plate (8), and a group of anti-skid rollers (10) are evenly distributed along the fixed plate (8) at one end of the telescopic position of the hydraulic rod (18), and the upper and lower ends of the group of anti-skid rollers (10) are connected by a first connecting strip (9).

2. The winding and shaping device for producing copper flat wire according to claim 1, characterized in that: The two first connecting bars (9) are welded and fixed to each other, and the first connecting bar (9) is welded and fixed to one end of the hydraulic rod (18). A second connecting bar (11) is provided at one end of each of the two first connecting bars (9), and five rotatable clamping rollers (12) are evenly distributed laterally on one side of the second connecting bar (11). A second threaded rod (13) is provided inside the second connecting bar (11), and the outside of the second threaded rod (13) cooperates with the internal thread of the second connecting bar (11), and limiting columns (14) for limiting the second connecting bar (11) are provided on both sides of the second threaded rod (13).

3. The winding and shaping device for producing copper flat wire according to claim 1, characterized in that: The upper and lower ends of the anti-slip roller (10) are rotatably connected to one side of the first connecting strip (9).

4. The winding and shaping device for producing copper flat wire according to claim 2, characterized in that: One end of the clamping roller (12) is rotatably connected to one side of the second connecting strip (11), and one end of the second threaded rod (13) is welded with a transmission sheet (15) for transmission.

5. The winding and shaping device for producing flat copper wire according to claim 4, characterized in that: A limiting frame (16) is provided on one side of the transmission plate (15), and the limiting frame (16) is fixed to the limiting column (14) by welding, and the interior of the limiting frame (16) is connected to the external sliding groove of the fixing plate (8).

6. The winding and shaping device for producing flat copper wire according to claim 5, characterized in that: Restriction plates (17) are provided at both the front and rear ends of the restriction frame (16), and the restriction plates (17) are fixed to the fixing plates (8) by welding.

Citation Information

Patent Citations

  • Paper-wrapped copper flat wire processing equipment with rapid winding and shaping functions

    CN221427447U