Electricity taking device of electric heating bell-type furnace
By designing the automatic connection between the brush assembly and the brush base in the electric heating cover furnace, the cumbersome problem of the traditional power withdrawal process is solved, and automatic power withdrawal is achieved, reducing costs and improving efficiency and safety.
Patent Information
- Application Number
- CN202422106214.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The power acquisition process of traditional electric heating cover furnaces is complicated, resulting in increased labor and operation costs and low safety.
A power withdrawal device for an electric heating cover furnace is designed, including a brush assembly and a brush base, which is connected to the outer cover and the furnace table through upper and lower connecting parts, so as to realize the automatic hanging displacement of the brush assembly and the contact between the brush base and the contact between the brush base and the power is turned on or off.
It realizes an automatic power withdrawal process with unmanned operation, reduces unit operation costs, improves annealing efficiency, and enhances the contact reliability of brush components.
Smart Images

Figure CN223052551U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of metal material processing. Specifically, it relates to a power-taking device for an electric heating bell-type furnace. Background Art
[0002] Material annealing has two functions. One is to improve or eliminate various tissue defects and residual stresses caused during processes such as casting, forging, rolling, and welding. The other is to refine the grains and improve the structure to enhance the mechanical properties of the workpiece. In the field of metal material annealing, the bell-type furnace occupies an important position in the field of cold-rolled steel annealing furnaces due to its flexible production organization and strong operability. According to the power source, it can usually be divided into a gas-fired bell-type furnace and an electric heating bell-type furnace. When annealing with a gas-fired bell-type furnace, first stack the steel, then put on the inner cover and heating cover, and introduce gas and air to burn and heat between the heating cover and the inner cover. Through the heat transfer between the protective atmosphere of the inner cover and the steel, the steel is heated to the process temperature to complete the annealing requirements. Subsequently, remove the heating cover and replace it with a cooling cover to start the cooling stage. After cooling is completed, it represents the end of the annealing process. During the stage of putting on the heating cover and introducing gas, usually the method of connecting a metal hose to a hard pipe is adopted, and the operation is relatively cumbersome. When the number of bell-type furnace units is large, this method will increase the labor and operating costs, and when the seal between the hose and the hard pipe is not good, the safety factor is not high. The traditional electric heating bell-type furnace is relatively convenient for power taking and also saves more gas, but it also requires manual insertion of the electric plug into the reserved socket. When the number of bell-type furnaces is large, it will also cause tension in human resources, increased operating costs of the unit, and low heating efficiency. Summary of the Utility Model
[0003] The technical problem to be solved by the present utility model is to provide a power-taking device for an electric heating bell-type furnace, which can achieve unattended operation and automatic power taking.
[0004] The embodiments of this application are implemented as follows:
[0005] The embodiments of this application provide a power-taking device for an electric heating bell-type furnace, which is characterized by including a brush assembly and a brush base. The brush assembly is connected to the outer cover through an upper connecting member, and the brush base is connected to the furnace platform through a lower connecting member. The brush assembly is lifted and displaced with the outer cover, and contacts the brush base to be energized or separates from the brush base to be de-energized.
[0006] In some alternative embodiments, the brush assembly includes a brush wiring terminal and a brush conducting block. The brush wiring terminals are respectively connected to the upper connecting member and the brush conducting block through connecting bolts.
[0007] In some alternative embodiments, the brush base includes a brush base conductive sheet, a brush base terminal, and a spring pressing device. The upper and lower ends of the spring pressing device are respectively connected to the brush base conductive sheet and the brush base terminal.
[0008] In some alternative embodiments, the spring pressing device includes an upper insulating block, a lower insulating block, and an adjusting screw. The upper insulating block is connected to the brush base conductive sheet, the lower insulating block is connected to the brush base terminal, the adjusting screw passes through the upper and lower insulating blocks and is connected and limited by an adjusting nut. A pressing spring is sleeved outside the adjusting screw, and the two ends of the pressing spring are respectively connected to the upper and lower insulating blocks.
[0009] In some alternative embodiments, an insulating sleeve is wrapped around the connection bolt between the brush terminal and the upper connector.
[0010] In some alternative embodiments, a concave hole is provided at the center of the top of the brush terminal, the connection bolt is arranged in the concave hole, and a clamping step portion is provided at the bottom of the brush terminal and is clamped and positioned with the bayonet on the brush conductive block.
[0011] In some alternative embodiments, the brush conductive blocks are symmetrically arranged on the left and right and are arranged in a V-shaped layout.
[0012] The beneficial effects of the present application are as follows: The power-taking device of the electric heating bell-type furnace provided by the present application can realize power-taking as soon as the outer cover is in place by placing the brush assembly and the brush base on moving and fixed devices respectively, without the need for cumbersome manual plugging and unplugging of power-taking plugs and sockets. All processes can be automatically completed, the whole process is efficient and simple, the operation cost of the unit is reduced, and at the same time, the annealing efficiency is increased; at the same time, the brush base conductive sheet is in a sheet structure, which increases the contact area with the brush conductive block and improves the contact accuracy between the brush assembly and the brush base. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present application and should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.
[0014] Figure 1 is a schematic structural diagram of an embodiment of the present application;
[0015] Figure 2 is a side view of the brush assembly of an embodiment of the present application;
[0016] Figure 3 This is a side view of the brush base according to an embodiment of the present application. Detailed implementation manners
[0017] To make the objectives, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are some, but not all, of the embodiments of the present application. Components of the embodiments of the present application generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
[0018] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the present application claimed, but is merely representative of selected embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present application without creative efforts shall fall within the scope of protection of the present application.
[0019] It should be noted that like reference numerals and letters denote like items in the following figures, and thus, once an item is defined in one figure, further definition and explanation thereof is not required in subsequent figures.
[0020] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of this application is usually placed during use. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present application. In addition, the terms "first", "second", "third", etc. are only used for descriptive distinction and should not be construed as indicating or implying relative importance.
[0021] In addition, the terms "horizontal", "vertical", "overhanging", etc. do not mean that the components are required to be absolutely horizontal or overhanging, but may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but may be slightly inclined.
[0022] In the description of the present application, it should also be noted that unless otherwise clearly specified and defined, the terms "arranged", "installed", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific situations.
[0023] In the present application, unless otherwise clearly specified and defined, the first feature being "above" or "below" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through other features therebetween. Moreover, the first feature being "above", "over", and "on top of" the second feature includes that the first feature is directly above and obliquely above the second feature, or merely indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "below", "beneath", and "underneath" the second feature includes that the first feature is directly below and obliquely below the second feature, or merely indicates that the horizontal height of the first feature is lower than that of the second feature.
[0024] The features and performance of the present application will be further described in detail below in conjunction with embodiments.
[0025] As Figure 1 shown, the present utility model provides a power-taking device for an electric heating bell-type furnace, which includes a brush assembly and a brush base. The brush assembly is connected to the outer cover 2 through an upper connector 1, and the brush base is connected to the furnace platform 4 through a lower connector 3. The brush assembly is lifted and displaced with the outer cover, and comes into contact with the brush base to conduct electricity or separates from the brush base to cut off electricity.
[0026] The brush assembly is fixed on the steel structure of the outer cover, located on the side of the bottom of the outer cover, and travels back and forth between the furnace platforms of the bell-type furnace with the lifting of the outer cover. The brush base is fixedly placed on the horizontal ground along with the steel structure of the furnace platform.
[0027] As Figure 2 shown, the brush assembly includes a brush terminal 5 and a brush conducting block 6. The brush terminals are respectively connected to the upper connector and the brush conducting block through connecting bolts. The connecting bolts between the brush terminals and the upper connector are covered with insulating sleeves 7.
[0028] As Figure 3 shown, the brush base includes a brush base conducting piece 8, a brush base terminal 9, and a spring pressing device. The upper and lower ends of the spring pressing device are respectively connected to the brush base conducting piece and the brush base terminal.
[0029] The brush assembly is fixedly connected to the outer cover through an upper connecting piece. An insulating sleeve separates the steel structure of the outer cover from the brush conducting block in the middle. The brush base is fixedly connected to the steel structure of the furnace platform through a lower connecting piece and is fixed to the ground. Its power source is that the wiring terminal of the brush base is connected to external power. Through the conducting piece of the brush base, it contacts each moving outer cover brush assembly. The brush conducting block contacts the conducting piece of the brush base to conduct electricity, transmits the electricity to the brush wiring terminal, and supplies power to the electric heating element of the outer cover, that is, the power source of the entire electric heating bell-type furnace. The conducting piece of the brush base reduces the alignment difficulty of the contact and power conduction of the brush conducting block, and at the same time increases the contact area of the conducting material, improving the working reliability of the power taking device.
[0030] According to the number of electric heating elements on the outer cover and the power consumption mechanism, the power taking device can be divided into a three-stack type and a six-stack type, which are respectively used for small-power and large-power electric heating bell-type furnaces.
[0031] Embodiment 1
[0032] In this embodiment, preferably, the spring pressing device includes an upper insulating block 10, a lower insulating block 11 and an adjusting screw 12. The upper insulating block is connected to the conducting piece of the brush base, the lower insulating block is connected to the wiring terminal of the brush base, the adjusting screw passes through the upper and lower insulating blocks and is connected and limited through an adjusting nut, and a pressing spring 13 is sleeved outside the adjusting screw. The two ends of the pressing spring are respectively connected to the upper and lower insulating blocks.
[0033] In some alternative implementation schemes, a concave hole is provided at the center of the top of the brush wiring terminal, a connecting bolt is arranged in the concave hole, and a clamping step portion is provided at the bottom of the brush wiring terminal, which is clamped and positioned with the bayonet on the brush conducting block, improving the connection stability between the brush wiring terminal and the brush conducting block.
[0034] In some alternative implementation schemes, the brush conducting blocks are symmetrically arranged on the left and right and are arranged in a V-shaped layout.
[0035] Using the above power taking device for production includes the following steps:
[0036] 1. The bell-type furnace platform and the brush base are fixedly placed on the ground, and are connected to external power through the wiring terminal of the brush base, and the power is conducted to the conducting piece of the brush base;
[0037] 2. In the preparation stage of the annealing process, the brush assembly is slowly placed on the furnace platform with the outer cover lifted. The conducting block at the bottom of the brush will contact the brush base, and the two conducting materials are tightly connected through the pressing spring. At this time, the brush base is powered on through an automatic program, and the power is conducted from the base to the brush and the electric heating element connected to the brush, and the heating and soaking process starts;
[0038] 3. After the annealing process ends, the power supply to the brush base is automatically disconnected through the program, the outer cover is lifted off, and the next stage of annealing begins.
[0039] The above is a preferred embodiment of this intellectual achievement, but this intellectual achievement should not be limited to the content disclosed in this embodiment and the drawings. All equivalent or modified implementations completed without departing from the spirit disclosed in the present invention fall within the protection scope of the present invention.
Claims
1. A power supply device for an electrically heated bell-type furnace, characterized in that: The utility model comprises a brush assembly and a brush base. The brush assembly is connected with the outer cover through an upper connecting piece, and the brush base is connected with the furnace table through a lower connecting piece. The brush assembly moves along with the lifting of the outer cover, and is energized or de-energized when in contact with the brush base.
2. The power supply device for an electrically heated bell-type furnace according to claim 1, characterized in that: The brush assembly comprises a brush connection terminal and a brush conductive block, and the brush connection terminal is connected to the upper connecting member and the brush conductive block respectively through connecting bolts.
3. The power supply device for an electrically heated bell-type furnace according to claim 2, characterized in that: The brush base comprises a brush base conductive sheet, a brush base wiring terminal and a spring clamping device, and the upper and lower ends of the spring clamping device are respectively connected to the brush base conductive sheet and the brush base wiring terminal.
4. The power supply device for an electrically heated bell-type furnace according to claim 3, characterized in that: The spring clamping device includes an upper insulating block, a lower insulating block and an adjusting screw. The upper insulating block is connected to the conductive sheet of the brush base, and the lower insulating block is connected to the wiring terminal of the brush base. The adjusting screw passes through the upper and lower insulating blocks and is limited by an adjusting nut. A clamping spring is arranged outside the adjusting screw, and the two ends of the clamping spring are respectively connected to the upper and lower insulating blocks.
5. The power supply device for an electrically heated bell-type furnace according to claim 2 or 4, characterized in that: The connecting bolts of the brush connecting terminal and the upper connecting piece are covered with an insulating sleeve.
6. The power supply device for an electrically heated bell-type furnace according to claim 5, characterized in that: The top center of the brush terminal is provided with an inner concave hole, the connecting bolt is arranged in the inner concave hole, and the bottom of the brush terminal is provided with a clamping step portion, which is clamped and positioned with the clamping port on the brush conductive block.
7. The power supply device for an electrically heated bell-type furnace according to claim 6, characterized in that: The brush conductive blocks are arranged symmetrically on both sides and in an eight-shaped arrangement.