High-speed retroflexure crushing wheel blade for mechanical atomization evaporator

By designing high-speed recurve crushing wheel blades, the problem of low atomization efficiency of mechanical atomization evaporators is solved, and efficient treatment of sewage, concentrated brine and chemical experimental wastewater is achieved, reducing treatment costs.

CN223055108UActive Publication Date: 2025-07-04ZOUCHENG CITY BEIHUA ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202421684632.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-07-04
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The existing mechanical atomization evaporators are not atomized when treating sewage, concentrated brine and chemical experimental wastewater, which leads to difficulties in handling and requires a lot of capital and manpower.

Method used

A high-speed reverse-curve crushing wheel blade for mechanical atomization evaporator was designed. Through the installation of components and the setting of crushing components, the engagement structure of spring blades and blocks is used to enable the impeller to be replaced quickly. Through the special blade design of the wheel blades, the liquid crushing efficiency is improved and the water is atomized into micron-scale particles.

Benefits of technology

It improves the atomization efficiency, reduces the difficulty and cost of treating wastewater, and enhances the ease of use of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-speed retroflexure crushing wheel blade for a mechanical atomization evaporator, and belongs to the technical field of wastewater evaporation treatment. The high-speed retroflexure crushing wheel blade for the mechanical atomization evaporator comprises an upper atomization disc, and a mounting assembly is assembled on the outer wall of a connecting shaft; and the mounting assembly comprises an ejector rod, a clamping block is rotationally connected to the inner wall of the connecting shaft, an impeller is slidably connected to the outer wall of the connecting shaft, and a crushing assembly is assembled on the outer wall of the impeller. According to the high-speed retroflexure crushing wheel blade for the mechanical atomization evaporator, the mounting assembly and the crushing assembly are arranged, a spring is matched with clamping between a clamping block and a clamping groove, an impeller can be rapidly replaced, a blade body of the wheel blade is narrow in rear and wide in front, a blade belly of the middle wheel blade is concave downwards, and the blade body is provided with a crushing face for crushing liquid, so that the crushing degree of the liquid is enhanced; water is crushed into micron-sized particle small liquid drops to form water mist, and the water mist is evaporated under natural weather conditions, so that the usability of the whole device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wastewater evaporation treatment, in particular to a high-speed reverse-curved crushing vane for a mechanical atomizing evaporator. Background Technique

[0002] The rotary atomization technology atomizes the liquid material into micron-sized droplets through a high-speed rotating atomization disk. Its core equipment is a rotary atomizer, that is, a high-speed motor drives the atomization disk to rotate at a high speed. The high-speed rotating atomization disk generates a strong centrifugal force, and the material is thrown out at a high speed through the nozzle of the atomization disk, so as to be atomized into droplets with a micron-level diameter. When it contacts with hot air, mass transfer and heat transfer occur between the two. Rotary atomizers are widely used in zero-emission of wastewater, flue gas desulfurization, and tail gas treatment of waste incineration plants, etc.

[0003] However, in the existing mechanical atomizing evaporator, during the use process, only the high-speed rotation of the lower atomization disk is used for atomization work, and the atomization efficiency is not high enough. With the continuous development of technology, the treatment discharge of sewage, concentrated brine, and chemical experimental wastewater has increased, and it is very difficult to treat. To treat these thousands of tons of wastewater, huge amounts of funds and manpower need to be invested. Therefore, there is a particular need for a high-speed reverse-curved crushing vane for a mechanical atomizing evaporator. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a high-speed reverse-curved crushing vane for a mechanical atomizing evaporator to solve the problem that in the existing mechanical atomizing evaporator during the use process, only the high-speed rotation of the lower atomization disk is used for atomization work, and the atomization efficiency is not high enough. With the continuous development of technology, the treatment discharge of sewage, concentrated brine, and chemical experimental wastewater has increased, and it is very difficult to treat. To treat these thousands of tons of wastewater, huge amounts of funds and manpower need to be invested as mentioned in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A high-speed reverse-curved crushing vane for a mechanical atomizing evaporator, including an upper atomization disk, an inlet is opened on the outer wall of the upper atomization disk, a motor is installed on the outer wall of the upper atomization disk, a connecting shaft is fixedly connected to one end outer wall of the motor, an installation component is assembled on the outer wall of the connecting shaft, and a lower atomization disk is connected to one end outer wall of the connecting shaft;

[0006] The installation component includes a top rod, the top rod is installed on the surface of the connecting shaft, a clamping block is rotatably connected to the inner wall of the connecting shaft, a spring piece is fixedly connected to the inner wall of the connecting shaft, an impeller is slidably connected to the outer wall of the connecting shaft, a clamping groove is opened on the outer wall of the impeller, a spring is connected to the inner wall of the connecting shaft, a top plate is fixedly connected to the top outer wall of the spring, and the surface of the top plate is connected to the top rod, and a crushing component is assembled on the outer wall of the impeller.

[0007] Preferably, the clamping block forms a rotating structure with the connecting shaft through a spring piece, so that when the clamping block is not subjected to external force, the spring piece can push the clamping block to reset.

[0008] Preferably, the top plate is slidably connected to the impeller through a spring, and the ejector rod is symmetrically arranged with respect to the central axis of the connecting shaft, so that when the ejector rod presses the top plate, the reaction force acting on the surface of the top plate through the spring can limit the impeller by the ejector rod and ensure the stability of the impeller on the surface of the connecting shaft.

[0009] Preferably, the bottom end of the connecting shaft is of a square structure and is slidably connected to the lower atomizing disc, so that the connecting shaft can drive the lower atomizing disc to rotate synchronously when rotating.

[0010] Preferably, a groove is formed in the outer wall of the bottom end of the connecting shaft, and a snap spring is engaged with the inner wall of the groove. Through the snap spring being engaged with the groove, the snap spring can be fixed on the surface of the connecting shaft, thereby limiting the lower atomizing disc and ensuring the stability of the lower atomizing disc on the surface of the connecting shaft.

[0011] Preferably, the snap spring is made of metal material, which can ensure its service life.

[0012] Preferably, there is a gap between the upper atomizing disc and the lower atomizing disc, so that the atomized water mist can be discharged into the air through the gap between the upper atomizing disc and the lower atomizing disc.

[0013] Preferably, the crushing assembly includes blades, the blades are installed on the surface of the impeller, a liquid crushing surface is arranged on the outer wall of the blades, the highest convex blade cross-section is arranged on the outer wall of the blades, and a back blade is arranged on the outer wall of the blades.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows: The mechanical atomization evaporator uses high-speed reverse-curved crushing blades. Through the arrangement of the installation assembly and the crushing assembly, the spring generates an outward thrust under the action of force, and in cooperation with the engagement between the clamping block and the clamping groove, the impeller can be quickly replaced. The blade body is narrow at the back and wide at the front, the middle part of the blade belly is concave downward, and the blade body has a crushing surface for crushing liquid, which strengthens the degree of liquid crushing, breaks the water into micron-sized particle small droplets to form water mist, and utilizes natural weather conditions for evaporation, improving the overall usability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic diagram of the external structure of the present utility model;

[0016] Figure 2 is a schematic diagram of the internal structure of the present utility model;

[0017] Figure 3Schematic diagram of the mutual cooperation structure of the clamping block and the spring piece of the present utility model;

[0018] Figure 4 Schematic diagram of the mutual cooperation structure of the liquid breaking surface and the highest convex edge section of the present utility model;

[0019] Figure 5 Schematic diagram of the mutual cooperation structure of the groove and the snap ring of the present utility model.

[0020] In the figure:

[0021] 1. Upper atomizing disc; 2. Water inlet; 3. Motor; 4. Push rod; 5. Connecting shaft; 6. Clamping block; 7. Spring piece; 8. Impeller; 9. Card slot; 10. Spring; 11. Top plate; 12. Blade; 13. Liquid breaking surface; 14. Highest convex edge section; 15. Back edge; 16. Lower atomizing disc; 17. Groove; 18. Snap ring. Detailed implementation manners

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] It should be noted that the terms "first", "second", etc. in the description and claims of the present utility model and the above-mentioned drawings are used to distinguish similar objects, and do not necessarily need to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so as to describe the embodiments of the present utility model here. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that includes a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.

[0024] In the present utility model, the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", etc. is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. These terms are mainly used to better describe the present utility model and its embodiments, and are not used to limit that the indicated device, element or component must have a specific orientation, or be constructed and operated in a specific orientation.

[0025] Moreover, in addition to being used to represent orientation or positional relationships, some of the above terms may also be used to represent other meanings. For example, the term "upper" may also be used to represent a certain attachment relationship or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this utility model can be understood according to the specific circumstances.

[0026] In addition, the terms "installed", "set up", "provided with", "connected", "linked", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or there can be internal communication between two devices, components, or parts. For those of ordinary skill in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.

[0027] It should be noted that, without conflict, the embodiments and features in the embodiments of this utility model can be combined with each other. The following will refer to the drawings and combine with the embodiments to detail this utility model.

[0028] Embodiment 1

[0029] Please refer to Figure 1 - Figure 4 , as shown in the figure, a high-speed reverse-curved crushing vane for a mechanical atomization evaporator includes an upper atomization disc 1. A water inlet 2 is provided on the outer wall of the upper atomization disc 1. A motor 3 is installed on the outer wall of the upper atomization disc 1. A connecting shaft 5 is fixedly connected to one end outer wall of the motor 3. An installation component is assembled on the outer wall of the connecting shaft 5. A lower atomization disc 16 is connected to one end outer wall of the connecting shaft 5;

[0030] The installation component includes a top rod 4. The top rod 4 is installed on the surface of the connecting shaft 5. A clamping block 6 is rotatably connected to the inner wall of the connecting shaft 5. A spring piece 7 is fixedly connected to the inner wall of the connecting shaft 5. An impeller 8 is slidably connected to the outer wall of the connecting shaft 5. A clamping groove 9 is provided on the outer wall of the impeller 8. A spring 10 is connected to the inner wall of the connecting shaft 5. A top plate 11 is fixedly connected to the top outer wall of the spring 10, and the surface of the top plate 11 is connected to the top rod 4. A crushing component is assembled on the outer wall of the impeller 8.

[0031] During use, first, the impeller 8 is slidably connected to the connecting shaft 5, causing the impeller 8 to press against the surface of the clamping block 6. When the clamping block 6 is pressed, it will rotate on the surface of the connecting shaft 5 and press against the spring piece 7. When the impeller 8 continues to slide on the surface of the connecting shaft 5, when the card slot 9 and the clamping block 6 are on the same horizontal line, the spring piece 7, under the action of an external force, pushes the clamping block 6 to rotate on the surface of the connecting shaft 5, so that the clamping block 6 snaps into the inside of the card slot 9. At the same time, the ejector rod 4 will press against the top plate 11 and the spring 10, causing the spring 10 to contract inward. Then, the spring 10, under the action of the force, will generate an outward thrust, cooperating with the engagement between the clamping block 6 and the card slot 9, thus completing the limitation of the impeller 8. After that, the lower atomizing disc 16 is slidably connected to one end of the connecting shaft 5. Finally, the snap ring 18 is snap-fitted into the groove 17 on the surface of the connecting shaft 5, enabling the snap ring 18 to limit the lower atomizing disc 16, thereby fixing the lower atomizing disc 16 to the surface of the connecting shaft 5 and improving the overall usability of the device.

[0032] Refer to Figure 1 - Figure 5 , as shown in the figure, the crushing assembly includes vanes 12, which are installed on the surface of the impeller 8. A liquid crushing surface 13 is provided on the outer wall of the vanes 12, a highest convex blade cross-section 14 is provided on the outer wall of the vanes 12, and a back blade 15 is provided on the outer wall of the vanes 12. Through the design of the highest convex blade cross-section 14 and the back blade 15, the vanes 12 have a narrow rear and a wide front, and the middle part is concave downward, which is the most blade shape of the vanes 12 that conforms to the mechanical principle.

[0033] During use, first, the water pipe is connected to the water inlet 2 to inject sewage into the upper atomizing disc 1. At the same time, the motor 3 is started to drive the connecting shaft 5 and the impeller 8 to rotate. Through the high-speed rotation of multiple groups of vanes 12 provided on the surface of the impeller 8, the liquid crushing surface 13 on the surface of the vanes 12 breaks the sewage into micron-sized particulate small droplets, forming a water mist, and discharges it to the external air through the gap between the upper atomizing disc 1 and the lower atomizing disc 16 for evaporation, improving the overall usability of the device.

[0034] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and the inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.

Claims

1. A high-speed reverse-curved crushing vane for a mechanical atomization evaporator, comprising an upper atomization disc (1), a water inlet (2) is formed on the outer wall of the upper atomization disc (1), a motor (3) is installed on the outer wall of the upper atomization disc (1), a connecting shaft (5) is fixedly connected to the outer wall of one end of the motor (3), an installation component is assembled on the outer wall of the connecting shaft (5), and a lower atomization disc (16) is connected to the outer wall of one end of the connecting shaft (5); It is characterized in that: The installation component includes a top rod (4), the top rod (4) is installed on the surface of the connecting shaft (5), a clamping block (6) is rotatably connected to the inner wall of the connecting shaft (5), a spring piece (7) is fixedly connected to the inner wall of the connecting shaft (5), an impeller (8) is slidably connected to the outer wall of the connecting shaft (5), a clamping groove (9) is formed on the outer wall of the impeller (8), a spring (10) is connected to the inner wall of the connecting shaft (5), a top plate (11) is fixedly connected to the outer wall of the top of the spring (10), and the surface of the top plate (11) is connected to the top rod (4), and a crushing component is assembled on the outer wall of the impeller (8).

2. The high-speed reverse-curved crushing vane for a mechanical atomization evaporator according to claim 1, wherein: The clamping block (6) forms a rotating structure with the connecting shaft (5) through the spring piece (7).

3. A high-speed reverse-curved crushing vane for a mechanical atomization evaporator according to claim 1, characterized in that: The top plate (11) is slidably connected to the impeller (8) through the spring (10), and the top rod (4) is symmetrically arranged with respect to the central axis of the connecting shaft (5).

4. A high-speed reverse-curved crushing vane for a mechanical atomization evaporator according to claim 1, characterized in that: The bottom end of the connecting shaft (5) is of a square structure, and the lower atomization disc (16) is slidably connected thereto.

5. A high-speed reverse-curved crushing vane for a mechanical atomization evaporator according to claim 1, wherein: A groove (17) is formed on the outer wall of the bottom end of the connecting shaft (5), and a snap spring (18) is engaged with the inner wall of the groove (17).

6. A high-speed reverse-curved crushing vane for a mechanical atomization evaporator according to claim 5, characterized in that: The snap spring (18) is made of a metal material.

7. A high-speed reverse-curved crushing vane for a mechanical atomization evaporator according to claim 1, characterized in that: A gap exists between the upper atomization disc (1) and the lower atomization disc (16).

8. A high-speed reverse-curved crushing vane for a mechanical atomization evaporator according to claim 1, characterized in that: The crushing component includes vanes (12), the vanes (12) are installed on the surface of the impeller (8), a liquid breaking surface (13) is arranged on the outer wall of the vanes (12), a highest convex blade cross-section (14) is arranged on the outer wall of the vanes (12), and a back blade (15) is arranged on the outer wall of the vanes (12).