Filtering device for manufacturing honeycomb denitration catalyst

By designing a multi-stage filter structure for honeycomb denitrification catalyst manufacturing filter devices, using stirring and rotary agitating components, the problems of incomplete filtration and waste of materials are solved, and the full filtration and efficient separation of materials are achieved.

CN223055183UActive Publication Date: 2025-07-04浙江盛昱环保有限公司
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Patent Information

Application Number
CN202421800812.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-07-04
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

During the production process of existing honeycomb denitrification catalysts, the filtration equipment is not thoroughly filtration and material waste is serious, and the existing technology cannot effectively solve it.

Method used

A filter device for honeycomb denitrification catalyst manufacturing is designed, adopting a multi-stage filter structure, including a stirring device, a cyclone plate and a rotating assembly, and multi-stage filtration of materials is achieved through stirring and rotational actions, enhancing material fluidity and separating impurities.

Benefits of technology

The full filtration of materials is achieved, material waste is reduced, and filtration efficiency and effect are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a filtering device for manufacturing a honeycomb denitration catalyst, and relates to the technical field of catalyst production. The device comprises an operation table, a filtering device is arranged in the operation table, the top of the filtering device is fixedly connected with a sealing plate, and a stirring device is arranged at the top of the sealing plate. According to the utility model, the stirring device is fixed at the top of the sealing plate, and the stirring end of the stirring device extends into the filtering device; the continuous stirring of the stirring device is matched with the first filtering plate and the second filtering plate, so that the materials can be subjected to multi-stage filtering; meanwhile, the filtered impurities can enter the second filtering device again to be matched with the rotary stirring assembly, so that the separated impurities can be subjected to rotary stirring in the second filtering device, and a small amount of materials contained in the impurities can be filtered and separated again; therefore, the effect of fully filtering is achieved, and the waste condition of materials in the filtering operation process is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of catalyst production. Specifically, it particularly relates to a filtering device for manufacturing honeycomb denitration catalysts. Background Technique

[0002] Honeycomb denitration catalysts are a type of highly efficient environmental protection material, mainly used to reduce nitrogen oxide emissions in industrial waste gases. This catalyst gets its name from its unique honeycomb structure. Its basic composition includes titanium dioxide as the main carrier, vanadium pentoxide as the main active ingredient, and other metal oxides such as tungsten trioxide as auxiliary ingredients. During the production process, these components are mixed and made into honeycomb-shaped elements with a honeycomb cross-section through a ceramic extrusion device, and then assembled into standard modules.

[0003] After the raw materials for honeycomb denitration catalyst production are kneaded, the materials need to be filtered to remove impurities in the materials to prevent clogging of the mold during molding and affecting the formation of the catalyst. However, the existing filtering equipment has a relatively single filtering process during use, which easily leads to incomplete filtering and material waste.

[0004] Regarding the problems in the related technology, no effective solution has been proposed yet. Content of the Utility Model

[0005] Regarding the problems in the related technology, the utility model proposes a filtering device for manufacturing honeycomb denitration catalysts to overcome the above-mentioned technical problems existing in the existing related technology.

[0006] To solve the above technical problems, the utility model is realized through the following technical solutions:

[0007] The utility model is a filtering device for manufacturing honeycomb denitration catalysts, including an operating table. A filtering device is arranged inside the operating table. A sealing plate is fixedly connected to the top of the filtering device. A stirring device is arranged on the top of the sealing plate. The output end of the stirring device extends into the filtering device. First and second filter plates are respectively fixedly connected to the inner wall of the filtering device. An output pipe is connected to one side of the filtering device. One end of the output pipe is fixedly connected to a second filtering device. A conveying device is arranged inside the operating table. The bottoms of the filtering device and the second filtering device are both connected to the inside of the conveying device. A swirling component is arranged on the top of the second filtering device.

[0008] Further, the filtering device includes a filtering tank. A flow collecting hopper is fixedly connected to the bottom of the filtering tank. A closed pipe is fixedly connected to the bottom of the flow collecting hopper.

[0009] Further, the stirring device includes a stirring motor, an output shaft is fixedly connected to the output end of the stirring motor, a swirl plate is threadedly connected to the outer surface of the output shaft, and there are two groups of the swirl plates, and the two groups of swirl plates are respectively located on the tops of the first filter plate and the second filter plate.

[0010] Further, the swirl plates are cross-distributed on the outer surface of the output shaft, a rotating scraping plate is fixedly connected to the outer surface of the output shaft, and the rotating scraping plate is trapezoidal in reverse.

[0011] Further, the second filtering device includes a second filtering tank, a bottom filter plate is arranged on the inner wall of the second filtering tank, a lead-out pipe is fixedly connected to the outer surface of the second filtering tank, and an inner through pipe is fixedly connected to the bottom of the second filtering tank.

[0012] Further, the swirling and stirring assembly includes a swirling and stirring motor, a swirling and stirring shaft is fixedly connected to the output end of the swirling and stirring motor, a swirling and stirring plate is fixedly connected to the bottom of the swirling and stirring shaft, and the swirling and stirring plate extends into the second filtering tank.

[0013] Further, the conveying device includes a conveying cylinder, a conveying motor is arranged on the outer surface of the conveying cylinder, and a spiral shaft is arranged at the output end of the conveying motor.

[0014] Further, a fixing plate is fixedly connected to the top of the sealing plate, and a bolt is threadedly connected to the top of the fixing plate.

[0015] The utility model has the following beneficial effects:

[0016] 1. By fixing the stirring device on the top of the sealing plate and making its stirring end extend into the filtering device, when the material after mixing enters the filtering device, through the continuous stirring of the stirring device and in cooperation with the first filter plate and the second filter plate, the material can be filtered at multiple levels. At the same time, the impurities after filtration can enter the second filtering device again, and in cooperation with the swirling and stirring assembly, the separated impurities can be swirled and stirred inside it, so that a small amount of material contained in the impurities can be filtered and separated again, so as to achieve the effect of sufficient filtration and reduce the waste of materials during the filtering operation.

[0017] 2. The utility model sets swirl plates at different height positions of the output shaft respectively to cooperate with the first filter plate and the second filter plate for swirling and stirring, so as to increase the fluidity of the material, and enable the material to cooperate with the sieve holes of different fineness on the first filter plate and the second filter plate to block the impurities above, so as to achieve the effect of fully filtering and separating the material after mixing; after the swirling motor is started, it drives the swirling shaft to drive the swirling plate to rotate. After the filtered material flows through the output pipe into the second filter tank, it cooperates with the swirling plate to stir on the bottom filter plate inside, so as to provide a filtering driving force for the small amount of mixed material in the impurities, so that the small amount of material in the impurities can be quickly separated again to avoid waste of the material.

[0018] Of course, it is not necessary for any product implementing the utility model to achieve all the above advantages at the same time. Brief Description of the Drawings

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained according to these drawings.

[0020] Figure 1 It is a three-dimensional structure schematic diagram of the utility model;

[0021] Figure 2 It is the second three-dimensional structure schematic diagram of the utility model;

[0022] Figure 3 It is a structure schematic diagram of the second filter tank of the utility model;

[0023] Figure 4 It is a structure schematic diagram of the swirling motor of the utility model;

[0024] Figure 5 It is a structure schematic diagram of the filter tank of the utility model;

[0025] Figure 6 It is a structure schematic diagram of the conveying cylinder of the utility model;

[0026] In the drawings, the list of components represented by each reference numeral is as follows:

[0027] 1. Operating table; 2. Filtering device; 3. Sealing plate; 4. Stirring device; 5. First filter plate; 6. Second filter plate; 7. Output pipe; 8. Second filtering device; 9. Conveying device; 10. Stirring and swirling assembly; 201. Filtering tank; 401. Stirring motor; 402. Output shaft; 403. Swirling plate; 404. Rotating scraping plate; 801. Second filtering tank; 802. Bottom filter plate; 803. Export pipe; 804. Inner through pipe; 1011. Stirring and swirling motor; 1012. Stirring and swirling shaft; 1013. Stirring and swirling plate; 901. Conveying cylinder; 902. Conveying motor; 903. Spiral shaft; 11. Fixed plate; 12. Bolt. Detailed implementation mode

[0028] The following will clearly and completely describe the technical solutions in the embodiments of the utility model with reference to the accompanying drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the utility model.

[0029] In the description of the present utility model, it should be understood that the terms "open hole", "upper", "lower", "top", "middle", "inner", etc. indicating the orientation or position relationship are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the utility model.

[0030] Please refer to Figure 3 , Figure 5 As shown in the figure, the present utility model is a filtering device for manufacturing honeycomb denitration catalyst, including an operating table 1. A filtering device 2 is arranged inside the operating table 1. A sealing plate 3 is fixedly connected to the top of the filtering device 2. A stirring device 4 is arranged on the top of the sealing plate 3. The output end of the stirring device 4 extends into the filtering device 2. The inner walls of the filtering device 2 are respectively fixedly connected with a first filter plate 5 and a second filter plate 6. One side of the filtering device 2 is connected with an output pipe 7. One end of the output pipe 7 is fixedly connected with a second filtering device 8. A conveying device 9 is arranged inside the operating table 1. The bottoms of the filtering device 2 and the second filtering device 8 are both communicated with the inside of the conveying device 9. A stirring and swirling assembly 10 is arranged on the top of the second filtering device 8.

[0031] When it is necessary to filter the material after mixing the honeycomb denitration catalyst, it is introduced into the interior of the filtering device 2 through the input channel at the top of the sealing plate 3. At the same time, the stirring device 4 is started to operate inside the filtering device 2, and stirring components are arranged at the top positions of the first filtering plate 5 and the second filtering plate 6 outside the stirring device 4. In this way, when the material falls onto the first filtering plate 5, the stirring device 4 is used to stir it to accelerate the fluidity of the material, and the impurities are blocked above by the sieve holes on the first filtering plate 5. When the filtered material falls onto the second filtering plate 6, the stirring device 4 continues to stir and filter it. The impurities blocked on the first filtering plate 5 and the second filtering plate 6 are continuously stirred and pushed into the output pipe 7 by the stirring device 4 and gradually flow into the interior of the second filtering device 8, and are rotated and stirred by the rotating and stirring component 10 to separate the filtered impurities again. The separated material enters the conveying device 9 through the bottoms of the filtering device 2 and the second filtering device 8 for output.

[0032] In the present utility model, the stirring device 4 is fixed on the top of the sealing plate 3, and its stirring end extends into the interior of the filtering device 2. After the material after mixing is completed and enters the interior of the filtering device 2, through the continuous stirring of the stirring device 4, the material can be multi-stage filtered in cooperation with the first filtering plate 5 and the second filtering plate 6. At the same time, the filtered impurities can enter the interior of the second filtering device 8 again. The rotating and stirring component 10 can rotate and stir the separated impurities inside it, so that a small amount of material contained in the impurities is filtered and separated again, so as to achieve the effect of full filtration and reduce the waste of materials during the filtering operation.

[0033] In one embodiment, for the above-mentioned filtering device 2, the filtering device 2 includes a filtering tank 201, a flow collecting hopper is fixedly connected to the bottom of the filtering tank 201, and a closed pipe is fixedly connected to the bottom of the flow collecting hopper.

[0034] The bottom outlet of the flow collecting hopper at the bottom of the filtering tank 201 gradually narrows. When the material is separated by secondary filtration, it gradually flows into the interior of the flow collecting hopper, and the filtered material can be more concentratedly output to the conveying device 9 in cooperation with the closed pipe.

[0035] In one embodiment, for the above-mentioned stirring device 4, the stirring device 4 includes a stirring motor 401, an output shaft 402 is fixedly connected to the output end of the stirring motor 401, a swirl plate 403 is threadedly connected to the outer surface of the output shaft 402, the number of the swirl plates 403 is two groups, and the two groups of swirl plates 403 are respectively located at the tops of the first filtering plate 5 and the second filtering plate 6.

[0036] The stirring motor 401 is fixed to the top of the sealing plate 3. After starting the stirring motor 401, its driving output shaft 402 drives the swirling plate 403 to rotate, so that the two groups of swirling plates 403 rotate and stir above the first filter plate 5 and the second filter plate 6 respectively at the same time, providing a driving force for the filtration and separation of the material.

[0037] By arranging the swirling plates 403 at different height positions of the output shaft 402 respectively and swirling and stirring on the first filter plate 5 and the second filter plate 6, the fluidity of the material is increased, so that the material cooperates with the sieve holes of different fineness on the first filter plate 5 and the second filter plate 6 to block the impurities above, so as to achieve the effect of fully filtering and separating the material after mixing.

[0038] In one embodiment, for the above-mentioned swirling plate 403, the swirling plate 403 is cross-distributed on the outer surface of the output shaft 402, and a rotating scraping plate 404 is fixedly connected to the outer surface of the output shaft 402, and the rotating scraping plate 404 is trapezoidal in reverse.

[0039] By arranging the rotating scraping plate 404 at the bottom end of the output shaft 402 and fitting it to the inner wall of the flow collecting hopper, when the filtered material enters the inside of the flow collecting hopper, the continuous rotation of the rotating scraping plate 404 can accelerate the flow rate of the material inside the flow collecting hopper, and at the same time make the material on its inner wall break away and flow downward, so that the material can be discharged in time.

[0040] In one embodiment, for the above-mentioned second filtering device 8, the second filtering device 8 includes a second filtering tank 801, a bottom filtering plate 802 is arranged on the inner wall of the second filtering tank 801, a lead-out pipe 803 is fixedly connected to the outer surface of the second filtering tank 801, and an inner through pipe 804 is fixedly connected to the bottom of the second filtering tank 801.

[0041] A bottom filtering plate 802 is arranged at the bottom position inside the second filtering tank 801. When the filtered impurities enter the inside of the second filtering tank 801, the swirling and stirring assembly 10 can be started to operate to continue stirring and filtering the impurities inside, so that the impurities after re-separation are discharged through the lead-out pipe 803, and a small amount of the material after re-filtration flows into the inside of the conveying device 9 through the inner through pipe 804.

[0042] In one embodiment, for the above-mentioned swirling and stirring assembly 10, the swirling and stirring assembly 10 includes a swirling and stirring motor 1011, the output end of the swirling and stirring motor 1011 is fixedly connected to a swirling and stirring shaft 1012, the bottom of the swirling and stirring shaft 1012 is fixedly connected to a swirling and stirring plate 1013, and the swirling and stirring plate 1013 extends into the second filtering tank 801.

[0043] After the stirring motor 1011 is started, it drives the stirring shaft 1012 to drive the stirring plate 1013 to rotate. After the filtered material flows through the output pipe 7 into the second filter tank 801, it is stirred on the bottom filter plate 802 inside the second filter tank 801 in cooperation with the stirring plate 1013, so as to provide a filtering driving force for the small amount of mixed material in the impurities, enabling the small amount of material in the impurities to be separated quickly again to avoid waste of materials.

[0044] In one embodiment, for the above-mentioned conveying device 9, the conveying device 9 includes a conveying cylinder 901, an outer surface of the conveying cylinder 901 is provided with a conveying motor 902, and an output end of the conveying motor 902 is provided with a spiral shaft 903.

[0045] By arranging the conveying cylinder 901 inside the operation table 1, when the materials in the filter tank 201 and the second filter tank 801 are both filtered, they gradually flow into the conveying cylinder 901, and the conveying motor 902 drives the spiral shaft 903 to rotate to continuously output the materials.

[0046] In one embodiment, for the above-mentioned sealing plate 3, a fixing plate 11 is fixedly connected to the top of the sealing plate 3, and a bolt 12 is threadedly connected to the top of the fixing plate 11.

[0047] The fixing plate 11 is fixed to the top of the filter tank 201 through the bolt 12, so that the sealing plate 3 can be disassembled, facilitating the cleaning and maintenance of the inside of the filter tank 201.

[0048] Through the above technical solutions: 1. By fixing the stirring device 4 on the top of the sealing plate 3 and extending its stirring end into the interior of the filtering device 2, after the materials after mixing are fed into the interior of the filtering device 2, through the continuous stirring of the stirring device 4, in cooperation with the first filter plate 5 and the second filter plate 6, multi-stage filtering of the materials can be carried out. At the same time, the impurities after filtering can enter the interior of the second filtering device 8 again. In cooperation with the swirling and stirring assembly 10, the separated impurities can be swirled and stirred inside it, so that a small amount of materials contained in the impurities can be filtered and separated again, so as to achieve the effect of sufficient filtering and reduce the waste of materials during the filtering operation; 2. By respectively arranging swirling plates 403 at different height positions of the output shaft 402 and swirling and stirring on the first filter plate 5 and the second filter plate 6, the fluidity of the materials is increased, so that the materials cooperate with the sieve holes of different fineness degrees on the first filter plate 5 and the second filter plate 6 to block the impurities above them, thereby achieving the effect of fully filtering and separating the materials after mixing; After the swirling and stirring motor 1011 is started, it drives the swirling and stirring shaft 1012 to drive the swirling and stirring plate 1013 to rotate. After the filtered materials flow through the output pipe 7 into the interior of the second filtering tank 801, in cooperation with the swirling and stirring plate 1013, stirring is carried out on the bottom filter plate 802 inside it, so as to provide a filtering driving force for the small amount of mixed materials contained in the impurities, so that a small amount of materials in the impurities can be separated quickly again, so as to avoid the waste of materials.

[0049] In the description of this specification, the descriptions referring to the terms "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0050] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principle and practical application of the utility model, so that those skilled in the art in the relevant technical field can understand and utilize the utility model well. The utility model is only limited by the claims and their full scope and equivalents.

Claims

1. A filtering device for manufacturing a honeycomb denitration catalyst, comprising an operating table (1), characterized in that: Inside the operation table (1), a filtering device (2) is provided. A sealing plate (3) is fixedly connected to the top of the filtering device (2). A stirring device (4) is arranged on the top of the sealing plate (3). The output end of the stirring device (4) extends into the filtering device (2). First and second filter plates (5) and (6) are respectively fixedly connected to the inner wall of the filtering device (2). An output pipe (7) is connected to one side of the filtering device (2). One end of the output pipe (7) is fixedly connected to a second filtering device (8). A conveying device (9) is arranged inside the operation table (1). The bottoms of the filtering device (2) and the second filtering device (8) are both communicated with the inside of the conveying device (9). A swirling component (10) is arranged on the top of the second filtering device (8).

2. The filtering device for manufacturing a honeycomb denitration catalyst according to claim 1, wherein, The filtering device (2) includes a filtering tank (201). A flow collecting hopper is fixedly connected to the bottom of the filtering tank (201). A closed pipe is fixedly connected to the bottom of the flow collecting hopper.

3. The filtering device for manufacturing a honeycomb denitration catalyst according to claim 1, characterized in that, The stirring device (4) includes a stirring motor (401). An output shaft (402) is fixedly connected to the output end of the stirring motor (401). A swirling plate (403) is threadedly connected to the outer surface of the output shaft (402). The number of the swirling plates (403) is two groups. The two groups of swirling plates (403) are respectively located on the tops of the first and second filter plates (5) and (6).

4. A filtering device for manufacturing a honeycomb denitration catalyst according to claim 3, characterized in that, The swirling plates (403) are distributed in a cross shape on the outer surface of the output shaft (402). A rotating scraping plate (404) is fixedly connected to the outer surface of the output shaft (402). The rotating scraping plate (404) is trapezoidal in reverse.

5. The filtering device for manufacturing a honeycomb denitration catalyst according to claim 1, characterized in that, The second filtering device (8) includes a second filtering tank (801). A bottom filter plate (802) is arranged on the inner wall of the second filtering tank (801). A leading-out pipe (803) is fixedly connected to the outer surface of the second filtering tank (801). An inner through pipe (804) is fixedly connected to the bottom of the second filtering tank (801).

6. The filtering device for manufacturing a honeycomb denitration catalyst according to claim 5, characterized in that, The swirling component (10) includes a swirling motor (1011). A swirling shaft (1012) is fixedly connected to the output end of the swirling motor (1011). A swirling plate (1013) is fixedly connected to the bottom of the swirling shaft (1012). The swirling plate (1013) extends into the second filtering tank (801).

7. The filtering device for manufacturing a honeycomb denitration catalyst according to claim 1, characterized in that, The conveying device (9) includes a conveying cylinder (901). A conveying motor (902) is arranged on the outer surface of the conveying cylinder (901). A spiral shaft (903) is arranged at the output end of the conveying motor (902).

8. A filtering device for manufacturing a honeycomb denitration catalyst according to claim 1, characterized in that, A fixing plate (11) is fixedly connected to the top of the sealing plate (3). A bolt (12) is threadedly connected to the top of the fixing plate (11).