Powder coating tabletting and crushing integrated device

By combining rotary slices and cone spikes, combined with rubber ball impact and scraping strip cleaning, the problems of powder coating agglomeration and adhesion are solved, achieving more thorough crushing and cleaning, reducing paint loss.

CN223055746UActive Publication Date: 2025-07-04YANGZHOU DEGAO COATING EQUIP CO LTD
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Patent Information

Application Number
CN202422071209.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-07-04
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

Traditional crushing methods are difficult to completely crush the powder coating, and the coating is easy to stick to the inner wall of the crushing cylinder, resulting in loss.

Method used

Use rotary slices and cone spikes to combine crushing, combining rubber ball impact and scraping strip cleaning to achieve multi-layer crushing and cleaning.

Benefits of technology

A more thorough crushing effect is achieved, reducing paint loss, improving crushing efficiency and cleaning effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a powder coating tabletting and crushing integrated device which comprises a barrel, a cover plate is fixedly connected to the top of the barrel, a transmission shaft is movably connected to the bottom of the cover plate, a sleeve is arranged on the transmission shaft, and a plurality of rotary cutting blades are fixedly connected to the outer wall of the circumference of the sleeve and used for crushing blocky coating in the barrel. A supporting frame is fixedly connected to the cover plate, a motor is fixedly connected to the supporting frame, one end of an output shaft of the motor penetrates through the supporting frame and the cover plate to be fixed to a transmission shaft, and a jacking assembly enabling the sleeve to move up and down is arranged on the transmission shaft. According to the coating crushing device, coating at different heights can be cut and crushed by controlling the rotary cutting piece to move up and down, cutting is more comprehensive, meanwhile, the multiple conical thorns rotate to pierce the coating, further crushing is achieved, crushing is more thorough, the barrel can be impacted through circulation of the rubber balls, the coating attached to the inner wall of the barrel is shaken off, and the coating crushing efficiency is improved. Timely cleaning is achieved, and the coating loss phenomenon is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of powder coatings, in particular to an integrated device for pressing and crushing powder coatings. Background Art

[0002] During the processing of powder coatings, some caked or large flaky coatings are generally crushed into coating particles. However, in traditional crushing methods, the flaky coatings are generally poured into a crushing cylinder, and the caked powder is broken by a continuously rotating cutting blade. However, since the cutting blade only rotates and cuts singly, it is not convenient to cut the powder at different heights in the crushing cylinder, resulting in incomplete crushing. In addition, during the crushing process, the coatings are easily adhered to the inner wall of the crushing cylinder and are not easy to remove in time, causing the loss of coating powder. Therefore, those skilled in the art provide an integrated device for pressing and crushing powder coatings to solve the problems raised in the above background art. Content of the Utility Model

[0003] The purpose of the utility model is to solve the deficiencies existing in the prior art, and to provide an integrated device for pressing and crushing powder coatings.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] An integrated device for pressing and crushing powder coatings includes a cylinder body. A cover plate is fixedly connected to the top of the cylinder body. A transmission shaft is movably connected to the bottom of the cover plate. A sleeve is arranged on the transmission shaft. A plurality of rotating cutting pieces are fixedly connected to the circumferential outer wall of the sleeve for crushing the massive coatings in the cylinder body. A support frame is fixedly connected to the cover plate. A motor is fixedly connected to the support frame. One end of the output shaft of the motor passes through the support frame and the cover plate and is fixed to the transmission shaft. A lifting component for moving the sleeve up and down is arranged on the transmission shaft to adjust the height of the rotating cutting pieces. A vibration component for patting the cylinder body is arranged on one side of the cylinder body to shake off the coatings adhered to the inner wall of the cylinder body.

[0006] As a further scheme of the utility model, the lifting component includes an inclined surface disk and a positioning rod. Limiting strips are fixedly connected to both sides of the transmission shaft. The sleeve penetrates through and is vertically movably connected to the limiting strips. The inclined surface disk is movably connected to the two limiting strips and is fixed to the top of the sleeve. A positioning rod is fixedly connected to the bottom of the cover plate, and the bottom end of the positioning rod is in contact with the inclined surface disk. A tension spring is fixedly connected to the outer wall of the bottom end of the transmission shaft, and the top end of the tension spring is in contact with the bottom end of the sleeve.

[0007] As a further solution of the present utility model, the vibration assembly is a plurality of rubber balls. Connecting plates are provided on the outer walls on both sides of the cylinder body. A plurality of rubber balls are fixedly connected to one side of the connecting plate, and the rubber balls are in contact with the outer wall of the cylinder body. A driving assembly for controlling the movement of the connecting plate is provided on the cover plate.

[0008] As a further solution of the present utility model, the driving assembly includes a cam and a push rod. The cam is fixedly connected to the circumferential outer wall of the transmission shaft. A positioning sleeve is fixedly connected to the surface of the cover plate. The push rod is movably connected through the positioning sleeve. One end of the push rod is in contact with the cam, and the other end of the push rod is fixed to the connecting plate. A spring is movably connected to the circumferential outer wall of the push rod, and both ends of the spring are fixed to the push rod and the positioning sleeve respectively.

[0009] As a further solution of the present utility model, a filter plate is fixedly connected to the inner wall of the cylinder body near the bottom.

[0010] As a further solution of the present utility model, a scraping bar is fixedly connected to the bottom end of the transmission shaft, and the bottom of the scraping bar is in contact with the filter plate. A plurality of conical spikes are fixedly connected to both sides of the scraping bar.

[0011] As a further solution of the present utility model, a material guiding pipe is fixedly communicated with the bottom of the cylinder body.

[0012] The beneficial effects of the present utility model are as follows:

[0013] 1. Through the combined use of the inclined surface disk and the positioning rod, during the rotation of the slicing piece, the sleeve moves up and down, enabling the slicing piece to cut and crush coatings at different heights, with more comprehensive cutting. At the same time, a plurality of conical spikes rotate to pierce the coating, achieving further fragmentation and making the fragmentation more thorough.

[0014] 2. By controlling the rubber balls to repeatedly impact the cylinder body, the cylinder body vibrates due to the impact, shaking off the coating adhered to the inner wall of the cylinder body, cleaning it in a timely manner, and reducing the phenomenon of coating loss. Description of the Drawings

[0015] Figure 1 It is a three-dimensional structural schematic diagram of an integrated device for powder coating tablet pressing and crushing proposed by the present utility model;

[0016] Figure 2 It is a cross-sectional structural schematic diagram of an integrated device for powder coating tablet pressing and crushing proposed by the present utility model.

[0017] In the figure: 1. cylinder; 2. cover plate; 3. support frame; 4. motor; 5. cam; 6. positioning sleeve; 7. spring; 8. push rod; 9. rubber ball; 10. connecting plate; 11. cone thorn; 12. scraper bar; 13. rotary slice; 14. transmission shaft; 15. positioning rod; 16. inclined plate; 17. sleeve; 18. limit strip; 19. tension spring; 20. filter plate; 21. material guide pipe. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. It should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "setting" should be understood in a broad sense. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0019] Reference Figure 1 - Figure 2 , a powder coating tabletting and crushing integrated device comprises a cylinder 1, a cover plate 2 is fixed to the top of the cylinder 1 by bolts, a transmission shaft 14 is rotatably connected to the bottom of the cover plate 2, a sleeve 17 is provided on the transmission shaft 14, a plurality of rotary slices 13 are fixed to the circumferential outer wall of the sleeve 17 by bolts for crushing block coating in the cylinder 1, a support frame 3 is fixed to the cover plate 2 by bolts, a motor 4 is fixed to the support frame 3 by bolts, and one end of the output shaft of the motor 4 passes through the support frame 3 and the cover plate 2 and is fixed to the transmission shaft 14, the motor 4 is started, the motor 4 rotates to rotate the transmission shaft 14, the transmission shaft 14 rotates to rotate the sleeve 17, the sleeve 17 rotates to rotate the plurality of rotary slices 13, the rotary slices 13 rotate to rotary cut and crush the coating, a lifting assembly is provided on the transmission shaft 14 to move the sleeve 17 up and down to adjust the height of the rotary slices 13, and a vibration assembly is provided on one side of the cylinder 1 to beat the cylinder 1 to shake off the coating adhering to the inner wall of the cylinder 1.

[0020] In the present utility model, the jacking assembly includes an inclined surface disk 16 and a positioning rod 15. Limiting strips 18 are fixedly mounted on both sides of a transmission shaft 14 by bolts. A sleeve 17 penetrates through and is vertically slidably connected to the limiting strips 18. The inclined surface disk 16 is sleeved on the two limiting strips 18, and the inclined surface disk 16 is fixed to the top of the sleeve 17. A positioning rod 15 is fixedly mounted on the bottom of a cover plate 2 by bolts, and the bottom end of the positioning rod 15 is in contact with the inclined surface disk 16. A tension spring 19 is welded to the outer wall of the bottom end of the transmission shaft 14, and the top end of the tension spring 19 is in contact with the bottom end of the sleeve 17. When the sleeve 17 rotates, the inclined surface disk 16 rotates. During the rotation of the inclined surface disk 16, the positioning rod 15 presses against the inclined surface disk 16. At this time, the inclined surface disk 16 drives the sleeve 17 to move downward along the limiting strips 18, and the tension spring 19 is stressed and contracts. When the lowest end of the inclined surface disk 16 rotates below the positioning rod 15, the tension spring 19 rebounds and resets, and the sleeve 17 moves upward. By cycling in this way, the sleeve 17 can move up and down along the limiting strips 18 during rotation, so that the slicing blade 13 can cut and crush coatings at different heights.

[0021] In the present utility model, the vibration assembly is a plurality of rubber balls 9. Connecting plates 10 are provided on the outer walls of both sides of a cylinder body 1. A plurality of rubber balls 9 are fixedly mounted on one side of each connecting plate 10 by bolts, and the rubber balls 9 are in contact with the outer wall of the cylinder body 1. A driving assembly for controlling the movement of the connecting plates 10 is provided on the cover plate 2. The driving assembly includes a cam 5 and a push rod 8. The cam 5 is key-connected to the circumferential outer wall of the transmission shaft 14. A positioning sleeve 6 is fixedly mounted on the surface of the cover plate 2 by bolts. The push rod 8 penetrates through and is slidably connected in the positioning sleeve 6. One end of the push rod 8 is in contact with the cam 5, and the other end of the push rod 8 is fixed to the connecting plate 10. A spring 7 is sleeved on the circumferential outer wall of the push rod 8, and both ends of the spring 7 are fixed to the push rod 8 and the positioning sleeve 6 respectively. During the rotation of the transmission shaft 14, the cam 5 is also driven to rotate. When the cam 5 rotates, it presses against the push rod 8. Subsequently, the push rod 8 moves along the positioning sleeve 6, and the spring 7 is stressed and contracts. The movement of the push rod 8 causes the connecting plate 10 to drive the rubber balls 9 to move outward and separate from the cylinder body 1. When the cam 5 rotates away from the push rod 8, the spring 7 rebounds and resets, causing the push rod 8 to drive the connecting plate 10 to reset. The rubber balls 9 reset and impact the cylinder body 1, and the cylinder body 1 generates vibrations when being impacted, shaking off the coatings adhering to the inner wall of the cylinder body 1.

[0022] In the present utility model, a filter disk 20 is fixedly mounted on the inner wall of the cylinder body 1 near the bottom by bolts, and the cut and crushed coatings are filtered through the filter disk 20.

[0023] In the utility model, a scraper bar 12 is fixed to the bottom end of a transmission shaft 14 by bolts, and the bottom of the scraper bar 12 is in contact with the filter disc 20. A plurality of cone thorns 11 are welded on both sides of the scraper bar 12. The scraper bar 12 is driven to rotate during the rotation of the transmission shaft 14. The scraper bar 12 rotates along the filter disc 20 to move the paint remaining on the filter disc 20 to prevent the paint from clogging the filter disc 20. The rotation of the scraper bar 12 drives the plurality of cone thorns 11 to rotate, and the cone thorns 11 puncture the paint to achieve further crushing.

[0024] In the utility model, the bottom of the cylinder 1 is fixedly connected with a material guide pipe 21 , and the valve of the material guide pipe 21 is opened, and the filtered paint is discharged from the material guide pipe 21 .

[0025] Working principle: when it is necessary to crush the block-shaped paint, pour the paint into the cylinder 1, start the motor 4, the motor 4 rotates to rotate the transmission shaft 14, the transmission shaft 14 rotates to make the limit bar 18 drive the sleeve 17 to rotate, the sleeve 17 rotates to make multiple rotary slices 13 rotate, the rotary slices 13 rotate to rotary cut and crush the paint, and the sleeve 17 rotates to make the inclined disk 16 rotate, during the rotation of the inclined disk 16, the positioning rod 15 squeezes the inclined disk 16, at this time the inclined disk 16 drives the sleeve 17 to move downward along the limit bar 18, the tension spring 19 is forced to shrink, and when the lowest end of the inclined disk 16 rotates to the bottom of the positioning rod 15, the tension spring 19 rebounds and resets, and the sleeve 17 moves upward, and this cycle can make the sleeve 17 move up and down along the limit bar 18 during the rotation process, so that the rotary slice 13 can cut and crush paints of different heights;

[0026] The cut and crushed paint is filtered through the filter disc 20 and then discharged from the guide pipe 21. The drive shaft 14 rotates to drive the scraper bar 12 to rotate. The scraper bar 12 rotates along the filter disc 20 to move the paint remaining on the filter disc 20 to prevent the paint from clogging the filter disc 20. The rotation of the scraper bar 12 drives the multiple cone thorns 11 to rotate, and the cone thorns 11 puncture the paint to achieve further crushing.

[0027] During the rotation of the transmission shaft 14, the cam 5 is also driven to rotate. The rotation of the cam 5 squeezes the push rod 8, and then the push rod 8 moves along the positioning sleeve 6. The spring 7 is forced to shrink, and the push rod 8 moves to make the connecting plate 10 drive the rubber ball 9 to move outward and disengage from the cylinder 1. When the cam 5 rotates to disengage from the push rod 8, the spring 7 rebounds and resets to make the push rod 8 drive the connecting plate 10 to reset. The rubber ball 9 resets and hits the cylinder 1. The cylinder 1 is vibrated by the impact, and the paint adhering to the inner wall of the cylinder 1 is shaken off and cleaned in time.

[0028] In this application, structures and connection relationships that are not described in detail are all prior arts, and their structures and principles are well-known technologies and will not be described in detail here.

[0029] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, making equivalent substitutions or changes, shall be covered by the protection scope of the present utility model.

Claims

1. An integrated device for powder coating tablet pressing and crushing, comprising a cylinder body (1), characterized in that, The top of the cylinder (1) is fixedly connected to a cover plate (2), the bottom of the cover plate (2) is movably connected to a transmission shaft (14), a sleeve (17) is provided on the transmission shaft (14), a plurality of rotary slices (13) are fixedly connected to the circumferential outer wall of the sleeve (17) for crushing block paint in the cylinder (1), a support frame (3) is fixedly connected to the cover plate (2), a motor (4) is fixedly connected to the support frame (3), and one end of the output shaft of the motor (4) passes through the support frame (3) and the cover plate (2) and is fixed to the transmission shaft (14), a lifting component for moving the sleeve (17) up and down is provided on the transmission shaft (14) to adjust the height of the rotary slices (13), and a vibration component for beating the cylinder (1) is provided on one side of the cylinder (1) to shake off the paint adhered to the inner wall of the cylinder (1).

2. The integrated powder coating tablet pressing and crushing device according to claim 1, characterized in that, The lifting assembly comprises a bevel plate (16) and a positioning rod (15), both sides of the transmission shaft (14) are fixedly connected to the limiting strips (18), the sleeve (17) passes through and is vertically movably connected to the limiting strips (18), the bevel plate (16) is movably connected to the two limiting strips (18), and the bevel plate (16) is fixed to the top of the sleeve (17), the bottom of the cover plate (2) is fixedly connected to the positioning rod (15), and the bottom end of the positioning rod (15) is in contact with the bevel plate (16), and the outer wall of the bottom end of the transmission shaft (14) is fixedly connected to a tension spring (19), and the top end of the tension spring (19) is in contact with the bottom end of the sleeve (17).

3. The integrated device for powder coating tablet pressing and crushing according to claim 1, characterized in that, The vibration components are a plurality of rubber balls (9), the outer walls of both sides of the cylinder (1) are provided with connecting plates (10), one side of the connecting plate (10) is fixedly connected with a plurality of rubber balls (9), and the rubber balls (9) are in contact with the outer wall of the cylinder (1), and the cover plate (2) is provided with a driving component for controlling the movement of the connecting plate (10).

4. The integrated powder coating tablet pressing and crushing device according to claim 3, wherein, The driving assembly comprises a cam (5) and a push rod (8); the cam (5) is fixedly connected to the circumferential outer wall of the transmission shaft (14); a positioning sleeve (6) is fixedly connected to the surface of the cover plate (2); the push rod (8) penetrates and is movably connected to the positioning sleeve (6); one end of the push rod (8) is in contact with the cam (5); the other end of the push rod (8) is fixed to the connecting plate (10); a spring (7) is movably connected to the circumferential outer wall of the push rod (8); and two ends of the spring (7) are respectively fixed to the push rod (8) and the positioning sleeve (6).

5. The integrated device for powder coating tablet pressing and crushing according to claim 1, characterized in that A filter disc (20) is fixedly connected to the inner wall of the cylinder (1) close to the bottom.

6. The integrated powder coating tablet pressing and crushing device according to claim 5, characterized in that, A scraper bar (12) is fixedly connected to the bottom end of the transmission shaft (14), and the bottom of the scraper bar (12) is in contact with the filter plate (20). A plurality of cone thorns (11) are fixedly connected to both sides of the scraper bar (12).

7. The integrated powder coating tablet pressing and crushing device according to claim 1, characterized in that, The bottom of the cylinder (1) is fixedly connected to a material guide pipe (21).