Paint dipping device for transformer production
The push rod motor and transmission motor drive the moving plate and the barrier layer to drive the workpiece to move and rotate, and the fixing pins fix the parts, the problem of workpiece being blocked is solved, and the working efficiency and stability of the paint-immersed device for transformer production is improved.
Patent Information
- Application Number
- CN202421709289.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-07-18
AI Technical Summary
In the existing transformer production paint immersion device, part of the surface of the workpiece is easily blocked by the placement frame, which requires operators to apply secondary paint, reducing the effectiveness of the device.
A paint-immersion device for transformer production is designed. Through the combination of push rod motor and transmission motor, the moving plate and barrier layer drive the workpiece to move and rotate, expand the contact area between the workpiece and the paint, and fix the parts through the fixing pin to ensure the stability of the device.
It reduces the contact area between the operator and the workpiece, prevents the workpiece from being blocked by the parts, shortens the painting time, improves work efficiency and stability, and enhances the use effect of the device.
Smart Images

Figure CN223055882U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of transformers, and particularly relates to a dipping device for transformer production. Background Technique
[0002] A transformer is an electrical device used to change AC voltage and current to facilitate the transmission of AC electrical energy. It is widely used in fields such as lighting, machine tools, mechatronic equipment, medical equipment, rectification devices, the military, aerospace, etc. During the production process of a transformer, in order to increase its service life and prevent its components from rusting and corroding, it is usually necessary to dip its components in paint.
[0003] After retrieval, Chinese Patent Publication No. CN218132905U discloses a dipping device for transformer production. Its basic description is as follows: Through the settings of a first motor, a lead screw, a placement frame, a second motor, a fan blade, and an electric heating wire, the first motor drives the lead screw to rotate, causing the first slider to drive the placement frame to move downward, driving the placement frame to descend into the paint tank for dipping, improving the penetration ability of the paint on the components, increasing the comprehensiveness and uniformity of painting. After dipping, it rises in the reverse direction, and the excess paint on the transformer components directly drips into the paint tank, avoiding dripping the paint everywhere and reducing the waste caused by dipping and dripping. The second motor drives the fan blade to rotate, thereby accelerating the air flow speed inside the placement frame. Used in conjunction with the electric heating wire, it promotes the drying of the components, effectively reducing the actual required drying time and improving work efficiency.
[0004] In the existing dipping device, since some positions on the surface of the workpiece are easily blocked by the placement frame, it is necessary for the operator to paint again, thereby reducing the use effect of the device. Content of the Utility Model
[0005] (1) Technical Problems to be Solved
[0006] Aiming at the deficiencies of the existing technology, the utility model provides a dipping device for transformer production, which solves the problems put forward in the above background technique.
[0007] (2) Technical Solutions
[0008] To achieve the above object, the present utility model provides the following technical solutions: An impregnating device for transformer production, including a treatment box, a support rod is installed on the lower surface of the treatment box, a support plate is installed at the bottom end of the support rod, a fixing plate is provided inside the treatment box, a fixing pin penetrates through the outer side surface of the treatment box, and the end of the fixing pin penetrating into the treatment box penetrates into the fixing plate. A moving handle is installed on the upper surface of the fixing plate, a feed pipe penetrates through the inside of the fixing plate, a spray head is installed at the bottom end of the feed pipe, a transmission rod is rotatably connected to the lower surface of the treatment box, a transmission motor is installed on the lower surface of the treatment box, the output end of the transmission motor is key-connected to the bottom end of the transmission rod, a blocking layer is installed at the top end of the transmission rod, a connecting plate is installed on the outer surface of the transmission rod, a fixing frame is installed on the outer side surface of the connecting plate, a push rod motor is installed on the inner wall of the bottom of the fixing frame, a blocking plate is installed inside the fixing frame, the output end of the push rod motor penetrates into the blocking plate, the outer surface of the push rod motor penetrates into the blocking layer, a moving plate is slidably connected inside the blocking layer, a support column is installed on the upper surface of the moving plate, a contact block is installed at the top end of the support column, and the output end of the push rod motor is installed on the lower surface of the moving plate.
[0009] Preferably, a threaded hole is provided on the outer side surface of the fixing plate, an external thread is provided on the outer surface of the fixing pin, and the fixing pin is threadedly connected to the fixing plate.
[0010] Preferably, a circular connection hole is provided on the outer side surface of the treatment box, and the size of the circular connection hole is adapted to the size of the fixing pin.
[0011] Preferably, a circular insertion hole is provided inside the fixing plate, and the size of the circular insertion hole is adapted to the size of the feed pipe.
[0012] Preferably, a chute is provided inside the treatment box, the fixing plate is a square sliding plate, and the fixing plate is slidably connected to the treatment box.
[0013] Preferably, a blocking net is fixedly connected inside the blocking layer, and the blocking net is made of polytetrafluoroethylene material.
[0014] (III) Beneficial effects
[0015] Compared with the prior art, the present utility model provides an impregnating device for transformer production, having the following beneficial effects:
[0016] 1. For the dipping device used in the production of this transformer, by starting the push rod motor, the moving plate moves upward, driving the support column upward. Then, through the upward movement of the contact block, the workpiece is lifted upward, making it more convenient for the operator to manipulate the components inside the device to lift the workpiece, reducing the contact area between the components inside the device and the workpiece that the operator needs to manipulate, preventing the situation where the workpiece is blocked by the components during the painting process of the device, and further enhancing the usage effect of the components inside the device during the working process.
[0017] 2. For the dipping device used in the production of this transformer, by starting the drive motor, the drive rod rotates, driving the blocking layer to rotate. Then, through the rotation of the blocking layer, the workpiece rotates, making it more convenient for the operator to manipulate the components inside the device to rotate the workpiece, expanding the contact area between the workpiece and the paint, shortening the time required for the operator to manipulate the components inside the device to paint the workpiece, accelerating the painting speed of the components inside the device, and further improving the working efficiency of the operator when manipulating the components inside the device to paint the workpiece.
[0018] 3. For the dipping device used in the production of this transformer, by manipulating the fixing pin to pass through the processing box and insert it into the fixing plate, and then rotating the fixing pin clockwise to fix the fixing plate inside the processing box, the components inside the device can be more stable during use, preventing the components inside the device from loosening during use, further improving the stability of the components inside the device during use, reducing the impact on the normal use of the device caused by the loosening of the components, and making it more convenient for the operator to manipulate the components to fix the device. Description of the Drawings
[0019] Figure 1 It is a schematic structural diagram of the present utility model;
[0020] Figure 2 It is a vertical cross-sectional schematic diagram of a partial structure of the present utility model;
[0021] Figure 3 It is an exploded schematic diagram of a partial structure of the present utility model.
[0022] In the figure: 1. Processing box; 2. Support rod; 3. Support plate; 4. Fixing plate; 5. Fixing pin; 6. Moving handle; 7. Feed pipe; 8. Sprayer; 9. Drive rod; 10. Drive motor; 11. Blocking layer; 12. Connecting plate; 13. Fixing frame; 14. Push rod motor; 15. Blocking plate; 16. Moving plate; 17. Support column; 18. Contact block. Detailed Implementation Modes
[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0024] Please refer to Figures 1-3, the present utility model provides a technical solution: an impregnating device for transformer production, including a processing tank 1. The lower surface of the processing tank 1 is installed with support rods 2, and the bottom ends of the support rods 2 are installed with support plates 3. There is a fixed plate 4 inside the processing tank 1. A fixing pin 5 penetrates through the outer side surface of the processing tank 1. Manipulate the fixing pin 5 to pass through the processing tank 1 and insert it into the fixed plate 4, and then rotate the fixing pin 5 clockwise to fix the fixed plate 4 inside the processing tank 1, so that the components inside the device can be more stable during use, thereby preventing the components inside the device from loosening during use, further improving the stability of the components inside the device during use, reducing the impact on the normal use of the device caused by the loosening of the components, and making it more convenient for the operator to manipulate the components to fix the device. One end of the fixing pin 5 passing through the inside of the processing tank 1 penetrates into the fixed plate 4. The upper surface of the fixed plate 4 is installed with a moving handle 6. The inside of the fixed plate 4 is penetrated by a feed pipe 7. The bottom end of the feed pipe 7 is installed with a spray head 8. The lower surface of the processing tank 1 is rotatably connected with a transmission rod 9. The lower surface of the processing tank 1 is installed with a transmission motor 10, and the model of the transmission motor 10 is Y80M1-2. Start the transmission motor 10, so that the transmission rod 9 rotates to drive the blocking layer 11 to rotate, and then drive the workpiece to rotate through the rotation of the blocking layer 11, thereby making it more convenient for the operator to manipulate the components inside the device to rotate the workpiece, expanding the contact area between the workpiece and the paint, shortening the time required for the operator to manipulate the components inside the device to spray paint on the workpiece, accelerating the painting speed of the components inside the device, and further improving the working efficiency of the operator when manipulating the components inside the device to spray paint on the workpiece. The output end of the transmission motor 10 is key-connected to the bottom end of the transmission rod 9. The top end of the transmission rod 9 is installed with a blocking layer 11. The outer surface of the transmission rod 9 is installed with a connecting plate 12. The outer side surface of the connecting plate 12 is installed with a fixed frame 13. The bottom inner wall of the fixed frame 13 is installed with a push rod motor 14, and the model of the push rod motor 14 is LAP22. Start the push rod motor 14, so that the moving plate 16 moves upward to drive the support column 17 to move upward, and then drive the workpiece to be lifted upward through the upward movement of the contact block 18, thereby making it more convenient for the operator to manipulate the components inside the device to lift the workpiece upward, reducing the contact area between the operator and the workpiece when manipulating the components inside the device, preventing the situation that the workpiece is blocked by the components during the painting process of the device, and further enhancing the use effect of the components inside the device during the working process. A blocking plate 15 is installed inside the fixed frame 13. The output end of the push rod motor 14 penetrates through the blocking plate 15. The outer surface of the push rod motor 14 penetrates through the blocking layer 11. A movable plate 16 is slidably connected inside the blocking layer 11. The upper surface of the movable plate 16 is installed with a support column 17. The top end of the support column 17 is installed with a contact block 18. The output end of the push rod motor 14 is installed on the lower surface of the movable plate 16.
[0025] In the present utility model, in order to make the device more stable during use, threaded holes are provided on the outer side surface of the fixing plate 4, an external thread is provided on the outer surface of the fixing pin 5, and the fixing pin 5 is threadedly connected to the fixing plate 4. A circular connection hole is provided on the outer side surface of the processing box 1, and the size of the circular connection hole is adapted to the size of the fixing pin 5. A circular insertion hole is provided inside the fixing plate 4, and the size of the circular insertion hole is adapted to the size of the feed pipe 7. A chute is provided inside the processing box 1. The fixing plate 4 is a square sliding plate, and the fixing plate 4 is slidably connected to the processing box 1. A blocking net is fixedly connected inside the blocking layer 11, and the blocking net is made of polytetrafluoroethylene material to prevent the components from loosening and enhance the stability of the device.
[0026] All the electrical components appearing in this article are electrically connected to the external main controller and 220V mains power supply, and the main controller can be a conventional known device such as a computer for control.
[0027] During use, place the workpiece on the upper surface of the blocking layer 11, operate the moving handle 6 to move the fixing plate 4 to directly above the processing box 1, operate the moving handle 6 to move downward to drive the fixing plate 4 to move downward. The fixing plate 4 moves downward and slides into the processing box 1, so that the feed pipe 7 extends into the processing box 1. Operate the fixing pin 5 to pass through the processing box 1 and insert it into the fixing plate 4, and then rotate the fixing pin 5 clockwise to fix the fixing plate 4 in the processing box 1. Connect the top end of the feed pipe 7 to an external paint spraying machine, so that the paint is sprayed out through the spray head 8 along the feed pipe 7 to paint the workpiece. Start the driving motor 10. The output end of the driving motor 10 rotates to drive the driving rod 9 to rotate. The driving rod 9 rotates to drive the blocking layer 11 to rotate. The blocking layer 11 rotates to drive the workpiece to rotate. The driving rod 9 rotates to drive the connecting plate 12 to rotate. The connecting plate 12 rotates to drive the fixing frame 13 to rotate. Start the push rod motor 14. The output end of the push rod motor 14 moves upward to drive the moving plate 16 to move upward. The moving plate 16 moves upward to drive the support column 17 to move upward. The support column 17 moves upward to drive the contact block 18 to move upward. The contact block 18 moves upward to lift the workpiece upward.
[0028] In summary, for the dipping device for transformer production, by starting the push rod motor 14, the moving plate 16 moves upward to drive the support column 17 to move upward, and then the contact block 18 moves upward to lift the workpiece upward. Thus, it is more convenient for the operator to operate the components inside the device to lift the workpiece upward, reducing the contact area between the operator and the workpiece when operating the components inside the device, preventing the situation that the workpiece is blocked by the components during the paint spraying process of the device, and further enhancing the use effect of the components inside the device during the working process.
[0029] The dipping device for transformer production enables the drive rod 9 to rotate by starting the drive motor 10, which drives the blocking layer 11 to rotate. Then, the workpiece is driven to rotate by the rotation of the blocking layer 11. Thus, it is more convenient for the operator to manipulate the components in the device to rotate the workpiece, expanding the contact area between the workpiece and the paint, shortening the time required for the operator to manipulate the components in the device to spray paint on the workpiece, accelerating the painting speed of the components in the device, and further improving the working efficiency of the operator when manipulating the components in the device to spray paint on the workpiece.
[0030] For the dipping device for transformer production, the fixing pin 5 is manipulated to pass through the treatment box 1 and insert into the fixing plate 4, and then the fixing pin 5 is rotated clockwise to fix the fixing plate 4 in the treatment box 1, making the components in the device more stable during use. Thus, the phenomenon of loosening of the components in the device during use can be prevented, further improving the stability of the components in the device during use, reducing the impact on the normal use of the device caused by the loosening of the components, and making it more convenient for the operator to manipulate the components to fix the device.
[0031] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.
[0032] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An impregnating device for transformer production, comprising a treatment tank (1), a support rod (2) is installed on the lower surface of the treatment tank (1), and a support plate (3) is installed at the bottom end of the support rod (2), characterized in that: A fixing plate (4) is provided inside the processing box (1). A fixing pin (5) penetrates through the outer side surface of the processing box (1). One end of the fixing pin (5) penetrating into the processing box (1) penetrates into the fixing plate (4). A moving handle (6) is installed on the upper surface of the fixing plate (4). A feed pipe (7) penetrates through the inside of the fixing plate (4). A spray head (8) is installed at the bottom end of the feed pipe (7). A transmission rod (9) is rotatably connected to the lower surface of the processing box (1). A transmission motor (10) is installed on the lower surface of the processing box (1). The output end of the transmission motor (10) is key-connected to the bottom end of the transmission rod (9). A blocking layer (11) is installed at the top end of the transmission rod (9). A connecting plate (12) is installed on the outer surface of the transmission rod (9). A fixing frame (13) is installed on the outer side surface of the connecting plate (12). A push rod motor (14) is installed on the inner wall of the bottom of the fixing frame (13). A blocking plate (15) is installed inside the fixing frame (13). The output end of the push rod motor (14) penetrates into the blocking plate (15). The outer surface of the push rod motor (14) penetrates into the blocking layer (11). A moving plate (16) is slidably connected to the inside of the blocking layer (11). A support column (17) is installed on the upper surface of the moving plate (16). A contact block (18) is installed at the top end of the support column (17). The output end of the push rod motor (14) is installed on the lower surface of the moving plate (16).
2. The dip painting device for transformer production according to claim 1, characterized in that: Threaded holes are formed on the outer side surface of the fixing plate (4). External threads are provided on the outer surface of the fixing pin (5). The fixing pin (5) is threadedly connected to the fixing plate (4).
3. The dip painting device for transformer production according to claim 1, wherein: A circular connection hole is formed on the outer side surface of the processing box (1). The size of the circular connection hole is adapted to the size of the fixing pin (5).
4. A dipping device for transformer production according to claim 1, characterized in that: A circular insertion hole is formed inside the fixing plate (4). The size of the circular insertion hole is adapted to the size of the feed pipe (7).
5. The dip painting device for transformer production according to claim 1, wherein: A chute is formed inside the processing box (1). The fixing plate (4) is a square sliding plate. The fixing plate (4) is slidably connected to the processing box (1).
6. The dip painting device for transformer production according to claim 1, characterized in that: A blocking net is fixedly connected to the inside of the blocking layer (11). The blocking net is made of polytetrafluoroethylene material.
Citation Information
Patent Citations
Paint dipping device for transformer production
CN218132905U