LED rubber-insulated wire lamp packaging equipment

Abstract

The utility model relates to the field of decorative lamp production and manufacturing, in particular to an LED rubber-insulated wire lamp packaging device which comprises a workbench, a belt conveyor is installed in the workbench, a supporting frame capable of moving front and back is installed above the workbench, a moving block capable of moving left and right is installed on the inner wall of the supporting frame, and an LED lamp is installed on the moving block. A lifting assembly is installed at the bottom end of the moving block, a high-precision dispensing head is connected to the lower portion of the lifting assembly, a telescopic hose is connected to the top end of the high-precision dispensing head, one end of the telescopic hose communicates with a temperature control box, and a glue flow regulator is installed below the surface of the temperature control box; according to the glue dispensing device, the high-precision glue dispensing head is matched with the glue flow regulator, so that the output quantity of the glue can be quickly and accurately regulated according to actual requirements, the quantity of the glue dispensed on each LED rubber-covered wire lamp can be controlled to be proper, and the product quality problem caused by too much or too little glue dispensing quantity is avoided.

Description

Technical Field

[0001] The utility model relates to the field of decorative lamp production and manufacturing, and specifically relates to an LED leather wire lamp packaging device. Background Technique

[0002] A leather wire lamp, also known as a PVC flexible wire lamp string, includes a wire, a leather wire coated outside the wire, and a chip disposed inside the leather wire and connected to the wire. The lamp head is integrated on the chip. During the production process, a leather wire strip (including a wire and a leather wire coated outside the wire) is usually pre-formed (or purchased), and then the chip integrated with the lamp head is packaged on the leather wire strip by a packaging device.

[0003] After retrieval, the Chinese patent document application number: 202222254903.5 discloses a leather wire lamp packaging device, which includes a base, a packaging component, a chip feeding mechanism, a flipping mechanism, and a chip transfer component. The chip feeding mechanism is disposed on the base and spaced on one side of the packaging component. The chip feeding mechanism is used to provide a chip tape. The flipping mechanism includes a mounting seat and a flipping seat. The mounting seat is mounted on the base. The flipping seat is provided with a chip placement position. The flipping seat is rotatably mounted on the mounting seat and has a horizontal state in which the chip is horizontally placed at the chip placement position and a vertical state in which the chip is vertically placed at the chip placement position. The chip transfer component is movably mounted on the base. The chip transfer component is used to transfer the chip on the chip tape to the chip placement position in the horizontal state, and is also used to pick up the chip at the chip placement position in the vertical state and transfer the chip to the assembly position of the packaging component. The technical solution of this utility model can simplify the structure of the chip feeding mechanism when the chip is vertically installed on the belt line.

[0004] However, the above-mentioned leather wire lamp packaging device still has the following defects:

[0005] If the amount of colloid is too much or too little during the dispensing process of this packaging device, it will affect the packaging effect. Too much may cause the colloid to overflow, affecting the appearance and heat dissipation; too little may not effectively protect the internal structure. Therefore, we need an LED leather wire lamp packaging device to solve the above problems. Content of the Utility Model

[0006] The purpose of the present utility model is to provide an LED strip light encapsulation device. By mainly cooperating with a high-precision dispensing head and a colloid flow regulator, the output volume of the colloid can be quickly and accurately adjusted according to actual needs, reducing the downtime caused by frequent replacement of settings or manual adjustment, thereby improving the efficiency of the entire encapsulation production line. And through the precise adjustment of the colloid flow regulator, the amount of colloid applied to each LED strip light can be controlled just right, avoiding product quality problems caused by too much or too little dispensing amount. The temperature sensor in the temperature control box can monitor the temperature of the colloid in real time to ensure that the colloid flows at a suitable temperature, which is beneficial to improving the accuracy and stability of dispensing.

[0007] To achieve the above object, the present utility model provides the following technical solutions: An LED strip light encapsulation device includes a workbench. The workbench is arranged in a U shape. A belt conveyor is installed inside the workbench. A support frame that moves back and forth is installed above the workbench. A moving block that moves horizontally left and right is installed on the inner wall of the support frame. An elevating assembly is installed at the bottom end of the moving block. A high-precision dispensing head is connected below the elevating assembly. A telescopic hose is connected to the top end of the high-precision dispensing head. One end of the telescopic hose communicates with a temperature control box. A temperature sensor and a stirring assembly are installed inside the temperature control box. A temperature control screen is installed above the surface of the temperature control box. A colloid flow regulator is installed below the surface of the temperature control box. The temperature sensor, the stirring assembly, the temperature control screen, and the colloid flow regulator are electrically connected.

[0008] Preferably, moving grooves are opened at the top ends on both sides of the workbench. A second driving motor is installed on one side of the workbench. The output shaft of the second driving motor is fixedly connected to a second threaded rod. One end of the second threaded rod passes through the moving groove and is rotatably installed on the inner wall of one side of the moving groove. One end of the support frame is threadedly connected to the surface of the second threaded rod.

[0009] Preferably, a limiting rod is installed inside the other moving groove. Both ends of the limiting rod are fixedly connected to the inner walls on both sides of the moving groove. The other end of the support frame is slidably connected to the surface of the limiting rod.

[0010] Preferably, a through groove is opened on the inner wall of the support frame. A first driving motor is installed on one side of the support frame. The output shaft of the first driving motor is fixedly connected to a first threaded rod. One end of the first threaded rod passes through the through groove and is rotatably connected to the inner wall of the through groove. One end of the moving block is threadedly connected to the peripheral surface of the first threaded rod.

[0011] Preferably, the moving block is arranged in an L shape. The lifting assembly includes a cylinder and a mounting block. The base of the cylinder is fixedly installed inside the other end of the moving block, and the piston rod end of the cylinder is fixedly connected to the top end of the mounting block. A clamping assembly capable of clamping a high-precision dispensing head is arranged inside the mounting block.

[0012] Preferably, the clamping assembly includes a hand-tightening piece, a bidirectional screw rod, and two clamping plates. A clamping groove is formed inside the mounting block. One end of the hand-tightening piece is fixedly connected to one end of the bidirectional screw rod. The other end of the bidirectional screw rod is rotatably installed on one inner wall of the clamping groove. One ends of the two clamping plates are threadedly installed on both sides of the bidirectional screw rod. The two clamping plates are arranged oppositely, and the other ends of the two clamping plates are clamped and connected to the high-precision dispensing head.

[0013] Preferably, one end of the belt conveyor is connected to a stepping motor. A plurality of placing plates are equidistantly installed on the surface of the belt conveyor. A control panel is installed on one side of the surface of the workbench. The control panel is electrically connected to the stepping motor, the first driving motor, and the second driving motor.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] The present utility model mainly through the cooperation of the high-precision dispensing head and the colloid flow regulator can quickly and accurately adjust the output amount of the colloid according to actual needs, reducing the downtime caused by frequent replacement of settings or manual adjustment, thereby improving the efficiency of the entire packaging production line. And through the precise adjustment of the colloid flow regulator, the amount of colloid applied to each LED wire lamp can be controlled just right, avoiding product quality problems caused by too much or too little dispensing amount. The temperature sensor in the temperature control box can monitor the temperature of the colloid in real time to ensure that the colloid flows at an appropriate temperature, which is beneficial to improving the accuracy and stability of dispensing. Description of the Drawings

[0016] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0017] Figure 2 is a cross-sectional view of the workbench of the present utility model;

[0018] Figure 3 is the present utility model Figure 2 an enlarged structural schematic diagram of A therein;

[0019] Figure 4 is an enlarged structural schematic diagram of the clamping assembly of the present utility model.

[0020] In the figure: 1, workbench; 2, belt conveyor; 201, stepper motor; 3, placement board; 4, control panel; 5, support frame; 501, first drive motor; 502, first threaded rod; 503, moving block; 6, second drive motor; 601, second threaded rod; 602, moving groove; 603, limiting rod; 7, telescopic hose; 8, temperature control box; 9, temperature control screen; 10, colloid flow regulator; 11, cylinder; 12, mounting block; 13, hand-twisting part; 14, bidirectional screw rod; 15, clamping plate; 16, high-precision dispensing head. Detailed implementation manners

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0022] Please refer to Figures 1-4 , the present invention provides a technical solution: an LED leather wire lamp encapsulation device, including a workbench 1, the workbench 1 is arranged in a U shape, a belt conveyor 2 is installed inside the workbench 1, a support frame 5 that moves back and forth is installed above the workbench 1, a moving block 503 that moves horizontally left and right is installed on the inner wall of the support frame 5, a lifting assembly is installed at the bottom end of the moving block 503, a high-precision dispensing head 16 is connected below the lifting assembly, a telescopic hose 7 is connected to the top end of the high-precision dispensing head 16, one end of the telescopic hose 7 communicates with a temperature control box 8, a temperature sensor and a stirring assembly are installed inside the temperature control box 8, a temperature control screen 9 is installed above the surface of the temperature control box 8, a colloid flow regulator 10 is installed below the surface of the temperature control box 8, and the temperature sensor, the stirring assembly, the temperature control screen 9 and the colloid flow regulator 10 are electrically connected;

[0023] During use, through the cooperation of the high-precision dispensing head 16 and the colloid flow regulator 10, the output amount of the colloid can be quickly and accurately adjusted according to actual needs, reducing the downtime caused by frequent replacement of settings or manual adjustment, thereby improving the efficiency of the entire encapsulation production line. And through the precise adjustment of the colloid flow regulator 10, the amount of colloid applied to each LED leather wire lamp can be controlled just right, avoiding product quality problems caused by too much or too little dispensing amount. The temperature sensor in the temperature control box 8 can monitor the temperature of the colloid in real time, ensuring that the colloid flows at an appropriate temperature, which is beneficial to improving the accuracy and stability of dispensing.

[0024] On both top ends of the workbench 1, moving grooves 602 are provided. On one side of the workbench 1, a second driving motor 6 is installed. The output shaft of the second driving motor 6 is fixedly connected to a second threaded rod 601. One end of the second threaded rod 601 passes through the moving groove 602 and is rotatably installed on the inner wall of one side of the moving groove 602. One end of the support frame 5 is threadedly connected to the surface of the second threaded rod 601. By driving the second threaded rod 601 to rotate through the second driving motor 6, the front-back moving position of the support frame 5 on the workbench 1 can be accurately controlled, ensuring that the high-precision dispensing head 16 can accurately move to the specified dispensing position, improving the accuracy of dispensing.

[0025] Inside another moving groove 602, a limiting rod 603 is installed. Both ends of the limiting rod 603 are fixedly connected to the inner walls of both sides of the moving groove 602. The other end of the support frame 5 is slidably connected to the surface of the limiting rod 603. The limiting rod 603 provides stable guidance for the movement of the support frame 5, ensuring that the support frame 5 moves along a predetermined trajectory during the movement, preventing deviation and shaking caused by vibration or external force.

[0026] A through groove is provided on the inner wall of the support frame 5. On one side of the support frame 5, a first driving motor 501 is installed. The output shaft of the first driving motor 501 is fixedly connected to a first threaded rod 502. One end of the first threaded rod 502 passes through the through groove and is rotatably connected to the inner wall of the through groove. One end of the moving block 503 is threadedly connected to the circumferential surface of the first threaded rod 502. By driving the first threaded rod 502 to rotate through the first driving motor 501, the left-right horizontal movement position of the moving block 503 inside the support frame 5 can be accurately controlled, ensuring that the high-precision dispensing head 16 can make fine and accurate adjustments in the horizontal direction to meet the encapsulation requirements of different LED strip lights.

[0027] The moving block 503 is arranged in an L shape. The lifting assembly includes a cylinder 11 and a mounting block 12. The base of the cylinder 11 is fixedly installed inside the other end of the moving block 503. The piston rod end of the cylinder 11 is fixedly connected to the top end of the mounting block 12. A clamping assembly capable of clamping the high-precision dispensing head 16 is arranged inside the mounting block 12. The design of the lifting assembly enables the device to adapt to encapsulation operations at different heights. Whether it is a low LED strip light or a higher encapsulation position, accurate dispensing operations can be achieved by adjusting the length of the piston rod of the cylinder 11.

[0028] The clamping assembly includes a hand-tightening member 13, a bidirectional screw 14, and two clamping plates 15. A clamping groove is formed inside the mounting block 12. One end of the hand-tightening member 13 is fixedly connected to one end of the bidirectional screw 14. The other end of the bidirectional screw 14 is rotatably installed on one inner wall of the clamping groove. One ends of the two clamping plates 15 are threadedly installed on both sides of the bidirectional screw 14. The two clamping plates 15 are arranged oppositely. The other ends of the two clamping plates 15 are clamped and connected to the high-precision dispensing head 16. The design of the hand-tightening member 13 makes the operations of clamping and releasing the high-precision dispensing head 16 simple and fast. The operator only needs to rotate the hand-tightening member 13 to achieve clamping or releasing, without the need to use complex tools or perform cumbersome adjustments.

[0029] One end of the belt conveyor 2 is connected to a stepping motor 201. A plurality of placing plates 3 are equidistantly installed on the surface of the belt conveyor 2. One side of the surface of the workbench 1 is provided with a control panel 4. The control panel 4 is electrically connected to the stepping motor 201, the first driving motor 501, and the second driving motor 6. The stepping motor 201 can ensure that the belt conveyor 2 moves precisely according to a predetermined step length and speed. By electrically connecting the stepping motor 201, the first driving motor 501, and the second driving motor 6 to the control panel 4, it is realized that the operator only needs to set parameters on the control panel 4, and the system can automatically complete the tasks of material conveying and positioning, improving work efficiency.

[0030] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An LED leather wire lamp encapsulation device, comprising a workbench (1), characterized in that: The workbench (1) is arranged in a U shape. A belt conveyor (2) is installed inside the workbench (1). A support frame (5) that moves back and forth is installed above the workbench (1). A moving block (503) that moves horizontally left and right is installed on the inner wall of the support frame (5). A lifting component is installed at the bottom end of the moving block (503). A high-precision dispensing head (16) is connected below the lifting component. The top end of the high-precision dispensing head (16) is connected to a telescopic hose (7). One end of the telescopic hose (7) is communicated with a temperature control box (8). A temperature sensor and a stirring component are installed inside the temperature control box (8). A temperature control screen (9) is installed above the surface of the temperature control box (8). A colloid flow regulator (10) is installed below the surface of the temperature control box (8). The temperature sensor, the stirring component, the temperature control screen (9), and the colloid flow regulator (10) are electrically connected.

2. The LED leather wire lamp packaging device according to claim 1, characterized in that: Moving grooves (602) are opened at the top ends on both sides of the workbench (1). A second driving motor (6) is installed on one side of the workbench (1). The output shaft of the second driving motor (6) is fixedly connected to a second threaded rod (601). One end of the second threaded rod (601) passes through the moving groove (602) and is rotatably installed on the inner wall of one side of the moving groove (602). One end of the support frame (5) is threadedly connected to the surface of the second threaded rod (601).

3. The LED leather wire lamp packaging device according to claim 2, characterized in that: A limiting rod (603) is installed inside the other moving groove (602). Both ends of the limiting rod (603) are fixedly connected to the inner walls on both sides of the moving groove (602). The other end of the support frame (5) is slidably connected to the surface of the limiting rod (603).

4. The LED leather wire lamp packaging device according to claim 3, characterized in that: A through groove is opened on the inner wall of the support frame (5). A first driving motor (501) is installed on one side of the support frame (5). The output shaft of the first driving motor (501) is fixedly connected to a first threaded rod (502). One end of the first threaded rod (502) passes through the through groove and is rotatably connected to the inner wall of the through groove. One end of the moving block (503) is threadedly connected to the peripheral surface of the first threaded rod (502).

5. The LED leather wire lamp packaging device according to claim 4, characterized in that: The moving block (503) is arranged in an L shape. The lifting component includes a cylinder (11) and a mounting block (12). The base of the cylinder (11) is fixedly installed inside the other end of the moving block (503). The piston rod end of the cylinder (11) is fixedly connected to the top end of the mounting block (12). A clamping component capable of clamping the high-precision dispensing head (16) is arranged inside the mounting block (12).

6. The LED strip light encapsulation device according to claim 5, wherein: The clamping component includes a hand-twisting part (13), a bidirectional screw rod (14), and two clamping plates (15). A clamping groove is opened inside the mounting block (12). One end of the hand-twisting part (13) is fixedly connected to one end of the bidirectional screw rod (14). The other end of the bidirectional screw rod (14) is rotatably installed on the inner wall of one side of the clamping groove. One ends of the two clamping plates (15) are threadedly installed on both sides of the bidirectional screw rod (14). The two clamping plates (15) are arranged oppositely. The other ends of the two clamping plates (15) are clamped and connected to the high-precision dispensing head (16).

7. The encapsulation device for LED leather wire lights according to claim 6, characterized in that: One end of the belt conveyor (2) is connected to a stepping motor (201). A plurality of placing plates (3) are equidistantly installed on the surface of the belt conveyor (2). One side of the surface of the workbench (1) is provided with a control panel (4). The control panel (4) is electrically connected to the stepping motor (201), the first driving motor (501) and the second driving motor (6).

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