Cleaning device for bearing production

By designing a cleaning device for bearing production, and using flipped components and transmission components to achieve automatic cleaning of bearings, the problems of high labor intensity and low cleaning efficiency in the prior art are solved, cleaning efficiency is improved and labor costs are reduced.

CN223056340UActive Publication Date: 2025-07-04JASON (HEBEI) BEARING CO LTD
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Patent Information

Application Number
CN202421834429.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-07-04
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The existing bearing cleaning methods have high labor intensity and low cleaning efficiency.

Method used

A cleaning device for bearing production is designed, including a frame, a first and a second cleaning table, a flip assembly and a transmission assembly, and automatic cleaning of the bearing is achieved through the cooperation of flip and multiple cleaning cylinders.

Benefits of technology

Reduces labor costs, improves cleaning efficiency, and ensures thoroughness and consistency of bearing cleaning.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223056340U_ABST
Patent Text Reader

Abstract

The utility model provides a cleaning device for bearing production. The cleaning device comprises a rack, the first cleaning table is arranged on the rack; the second cleaning table is arranged on the rack, and a gap is formed between the second cleaning table and the first cleaning table; the overturning assembly is arranged on the rack and provided with an overturning table, and the overturning table is located between the first cleaning table and the second cleaning table; the cleaning assembly comprises a first cleaning cylinder, a first cleaning frame, a second cleaning cylinder, a second cleaning frame and cleaning pipes, the first cleaning frame and the second cleaning frame are both arranged on the rack, the first cleaning cylinder is arranged on the first cleaning frame, the second cleaning cylinder is arranged on the second cleaning frame, and the cleaning pipes are arranged on and communicated with the first cleaning cylinder and the second cleaning cylinder respectively; and the transmission assembly is arranged on the rack and provided with a transmission plate, and a plurality of notches used for pushing the bearings are formed in the transmission plate. The cleaning device for bearing production aims at solving the problems that an existing bearing cleaning mode is large in cleaning labor intensity and low in cleaning efficiency.
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Description

Technical Field

[0001] The utility model belongs to the technical field of bearing cleaning, and particularly relates to a cleaning device for bearing production. Background Art

[0002] A bearing is a very important component in modern mechanical equipment. Its main function is to support the mechanical rotating body to reduce the mechanical load friction coefficient during the transmission process of the equipment. During the processes of machining, finishing, heat treatment, and assembly of the bearing, a lot of impurities such as oil stains and waste chips will adhere to the surface. If not cleaned thoroughly, it will directly affect the later operation effect and service life of the bearing.

[0003] Currently, the cleaning of bearings is usually carried out manually. This cleaning method not only has low cleaning efficiency but also great labor intensity for workers. Once the workers fail to clean thoroughly, it will cause rework to a certain extent. Content of the Utility Model

[0004] An embodiment of the utility model provides a cleaning device for bearing production, aiming to solve the problems that the existing bearing cleaning method not only has great labor intensity but also low cleaning efficiency.

[0005] To achieve the above object, the technical solution adopted by the utility model is: to provide a cleaning device for bearing production, including:

[0006] A frame;

[0007] A first cleaning table, arranged on the frame, and a first cleaning station is arranged on the first cleaning table;

[0008] A second cleaning table, arranged on the frame and having a gap with the first cleaning table, and a second cleaning station is arranged on the second cleaning table;

[0009] A flipping component, arranged on the frame and having a flipping table, the flipping table is located between the first cleaning table and the second cleaning table, and the flipping table is used for flipping the bearing by 180°;

[0010] A cleaning component, including a first cleaning cylinder, a first cleaning rack, a second cleaning cylinder, a second cleaning rack, and a cleaning pipe. Both the first cleaning rack and the second cleaning rack are arranged on the frame. The first cleaning cylinder is arranged on the first cleaning rack, the second cleaning cylinder is arranged on the second cleaning rack, the cleaning pipes are respectively arranged and communicated with the first cleaning cylinder and the second cleaning cylinder. The first cleaning cylinder is arranged corresponding to the first cleaning station one by one, and the second cleaning cylinder is arranged corresponding to the second cleaning station one by one;

[0011] The transmission assembly is arranged on the frame and has a transmission plate, and a plurality of notches for pushing the bearing are formed on the transmission plate.

[0012] In a possible implementation manner, there are a plurality of first cleaning stations which are arranged at the same interval from each other, and the number of the first cleaning cylinders is the same as that of the first cleaning stations.

[0013] In a possible implementation manner, there are a plurality of second cleaning stations which are arranged at the same interval from each other, and the number of the second cleaning cylinders is the same as that of the second cleaning stations.

[0014] In a possible implementation manner, the flipping assembly further includes:

[0015] A flipping cylinder is arranged on the frame and is connected to an external air source, and the flipping table is arranged at the output end of the flipping cylinder;

[0016] A lifting cylinder is arranged on the flipping table and is connected to an external air source;

[0017] A clamping plate is arranged on the lifting cylinder, and the end of the clamping plate penetrates into the inside of the flipping table. When the flipping table flips, the clamping plate contacts the bearing and cooperates with the flipping table to fix the bearing.

[0018] In a possible implementation manner, the flipping table is in a "concave" shape, and a through hole is formed on the flipping table. The clamping plate penetrates into the inside of the flipping table through the through hole and contacts the bearing.

[0019] In a possible implementation manner, the cleaning assembly further includes a cleaning driving member which is arranged on the frame. The first cleaning frame and the second cleaning frame are arranged at the driving end of the cleaning driving member. The first cleaning cylinder moves relative to the first cleaning table by means of the first cleaning frame and the cleaning driving member, and the second cleaning cylinder moves relative to the second cleaning table by means of the second cleaning frame and the cleaning driving member.

[0020] In a possible implementation manner, a first cleaning groove is arranged on the first cleaning station, and the first cleaning cylinder penetrates into the first cleaning groove to clean the bearing. A second cleaning groove is arranged on the second cleaning station, and the second cleaning cylinder penetrates into the second cleaning groove to clean the bearing.

[0021] In a possible implementation manner, a plurality of liquid leakage holes are arranged on both the first cleaning station and the second cleaning station, and the liquid leakage holes are used for discharging the cleaning liquid during the cleaning of the bearing.

[0022] In a possible implementation manner, the transmission assembly further includes:

[0023] A longitudinal driving member, which is arranged on the frame;

[0024] A transverse driving member, which is arranged on the driving end of the longitudinal driving member. The transverse driving member moves along the transmission direction of the bearing by means of the longitudinal driving member; the transmission plate is arranged on the driving end of the transverse driving member, and the transmission plate moves in a direction perpendicular to the moving direction of the bearing by means of the transverse driving member.

[0025] In a possible implementation manner, the transmission assembly further includes a guiding member, and the guiding member is connected to both the transmission plate and the longitudinal driving member.

[0026] In this implementation manner, the bearing first enters the first cleaning table for cleaning the first end face. After the cleaning is completed, it is then conveyed to the flipping table by the transmission plate. The flipping table flips the bearing, and the flipped bearing presents a state where the first end face is downward and the second end face is upward (the first end face and the second end face are the only two opposite end faces of the bearing). Then, the bearing is conveyed to the second cleaning table by the transmission plate. After the bearing completes the cleaning of the second end face on the second cleaning table, the transmission plate conveys the cleaned bearing to the conveyor belt. Since there are a plurality of notches for conveying the bearing on the transmission plate, therefore, in a single movement of the transmission plate, the cleaning of multiple bearings can be realized. This cleaning method not only reduces the labor cost but also greatly improves the cleaning efficiency. This technical effect should correspond logically to the technical problems existing in the prior art in the background art and the technical problems to be solved by the present invention. Description of the Drawings

[0027] Figure 1 It is a schematic structural diagram of a cleaning device for bearing production provided by an embodiment of the present utility model;

[0028] Figure 2 It is a schematic structural diagram of a transmission assembly provided by an embodiment of the present utility model;

[0029] Figure 3 It is a schematic structural diagram of a cleaning device for bearing production provided by an embodiment of the present utility model after hiding the transmission assembly;

[0030] Figure 4 It is a schematic structural diagram of a flipping assembly provided by an embodiment of the present utility model;

[0031] Description of the Reference Numerals:

[0032] 10. Frame; 11. First cleaning table; 12. Second cleaning table; 13. Flipping assembly; 14. Cleaning assembly; 15. Transmission assembly; 16. Liquid leakage hole; 17. Bearing;

[0033] 111. First cleaning groove;

[0034] 121. Second cleaning groove

[0035] 131. Turning table; 132. Turning cylinder; 133. Lifting cylinder; 134. Clamping plate

[0036] 141. First cleaning cylinder; 142. First cleaning rack; 143. Second cleaning cylinder; 144. Second cleaning rack; 145. Cleaning driving part; 146. Cleaning pipe

[0037] 151. Transmission plate; 152. Longitudinal driving part; 153. Transverse driving part; 154. Guide part Detailed implementation manners

[0038] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present utility model clearer and more understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0039] Please refer to Figures 1 to 4 , and now the cleaning device for bearing production provided by the present utility model will be described. The cleaning device for bearing production includes a frame 10, a first cleaning table 11, a second cleaning table 12, a turning assembly 13, a cleaning assembly 14 and a transmission assembly 15. Among them, the first cleaning table 11 is arranged on the frame 10, and a first cleaning station is arranged on the first cleaning table 11; the second cleaning table 12 is arranged on the frame 10 and has a gap with the first cleaning table 11, and a second cleaning station is arranged on the second cleaning table 12; the turning assembly 13 is arranged on the frame 10 and has a turning table 131, and the turning table 131 is located between the first cleaning table 11 and the second cleaning table 12, and the turning table 131 is used to turn the bearing by 180°; the cleaning assembly 14 includes a first cleaning cylinder 141, a first cleaning rack 142, a second cleaning cylinder 143, a second cleaning rack 144 and a cleaning pipe 146. The first cleaning rack 142 and the second cleaning rack 144 are both arranged on the frame 10, the first cleaning cylinder 141 is arranged on the first cleaning rack 142, the second cleaning cylinder 143 is arranged on the second cleaning rack 144, the cleaning pipes 146 are respectively arranged and communicated with the first cleaning cylinder 141 and the second cleaning cylinder 143, the first cleaning cylinder 141 is arranged corresponding to the first cleaning station one by one, and the second cleaning cylinder 143 is arranged corresponding to the second cleaning station one by one; the transmission assembly 15 is arranged on the frame 10 and has a transmission plate 151, and a plurality of notches for pushing the bearing are formed on the transmission plate 151.

[0040] The cleaning device for bearing production provided in this embodiment, compared with the prior art, first enters the bearing onto the first cleaning table 11 for cleaning the first end face. After the cleaning is completed, it is then conveyed to the flipping table 131 by the transmission plate 151. The flipping table 131 flips the bearing, and the flipped bearing presents a state where the first end face is downward and the second end face is upward (the first end face and the second end face are the only two opposite end faces of the bearing). Then, the transmission plate 151 conveys the bearing to the second cleaning table 12. After the bearing completes the cleaning of the second end face on the second cleaning table 12, the transmission plate 151 conveys the cleaned bearing to the conveyor belt. Since there are multiple notches for conveying the bearing on the transmission plate 151, therefore, in a single movement of the transmission plate 151, the cleaning of multiple bearings can be achieved. This cleaning method not only reduces the labor cost but also greatly improves the cleaning efficiency.

[0041] In some embodiments, there are multiple first cleaning stations, which are arranged at the same interval from each other, and the number of the first cleaning cylinders 141 is the same as that of the first cleaning stations. There are multiple second cleaning stations, which are arranged at the same interval from each other, and the number of the second cleaning cylinders 143 is the same as that of the second cleaning stations.

[0042] See Figure 3 , in order to improve the cleaning efficiency of the bearing, both the first cleaning station and the second cleaning station are set in multiple forms, and the first cleaning stations are spaced at the same distance from each other, and the second cleaning stations are also spaced at the same distance from each other. The corresponding notches on the transmission plate 151 are also set at the same interval. In this way, every time the transmission plate 151 moves, it can convey the bearing to the designated position. Furthermore, the first cleaning cylinder 141 and the second cleaning cylinder 143 can accurately cover the bearing after dropping, and finally improve the cleaning efficiency of the bearing and avoid the waste of cleaning liquid.

[0043] In an actual application scenario, the number of both the first cleaning stations and the first cleaning cylinders 141 is four, and the number of both the second cleaning stations and the second cleaning cylinders 143 is two. The first cleaning table 11 and the second cleaning table 12 are arranged side by side, and the flipping table 131 is arranged between the first cleaning table 11 and the second cleaning table 12. The bearing can smoothly enter the flipping table 131 from the first cleaning table 11 during the entire cleaning process, and then smoothly enter the second cleaning table 12.

[0044] In some embodiments, the flipping assembly 13 further includes:

[0045] A flipping cylinder 132, which is arranged on the frame 10 and communicates with an external air source, and the flipping table 131 is arranged at the output end of the flipping cylinder 132;

[0046] A lifting cylinder 133, which is arranged on the flipping table 131 and communicates with an external air source;

[0047] The clamping plate 134 is arranged on the lifting cylinder 133. The end of the clamping plate 134 penetrates into the inside of the turning table 131. When the turning table 131 turns, the clamping plate 134 contacts the bearing and cooperates with the turning table 131 to fix the bearing.

[0048] See Figure 3 and Figure 4 As shown in FIGS. and, the turning assembly 13 further includes a turning cylinder 132, a lifting cylinder 133 and a clamping plate 134. Among them, the turning cylinder 132 is arranged on the frame 10, and the turning cylinder 132 is connected to an external air source. The turning table 131 is arranged at the output end of the turning cylinder 132. The lifting cylinder 133 is arranged on the turning table 131. The turning table 131 completes turning by means of the turning cylinder 132, and at the same time cooperates with the lifting cylinder 133 and the clamping plate 134 to complete the turning of the bearing.

[0049] In some embodiments, the turning table 131 is in a "concave" shape. A through hole is provided on the turning table 131. The clamping plate 134 penetrates into the inside of the turning table 131 through the through hole and contacts the bearing.

[0050] See Figure 4 As shown in FIGS., in order to enable the bearing to achieve a stable connection with the turning table 131 during turning and prevent the bearing from falling off the turning table 131, the turning table 131 is set in a "concave" shape, and then a through hole is provided on the turning table 131. The end of the clamping plate 134 contacts the bearing after passing through the through hole.

[0051] In some embodiments, the cleaning assembly 14 further includes a cleaning driving member 145. The cleaning driving member 145 is arranged on the frame 10. The first cleaning frame 142 and the second cleaning frame 144 are arranged at the driving end of the cleaning driving member 145. The first cleaning cylinder 141 moves relative to the first cleaning table 11 by means of the first cleaning frame 142 and the cleaning driving member 145. The second cleaning cylinder 143 moves relative to the second cleaning table 12 by means of the second cleaning frame 144 and the cleaning driving member 145.

[0052] See Figure 1 As shown in FIGS., the cleaning driving member 145 is arranged on the frame 10 and is located at the back of the first cleaning frame 142 and the second cleaning frame 144. That is, the first cleaning frame 142 and the second cleaning frame 144 are both arranged at the driving ends of different cleaning driving members 145. The driving end of the cleaning driving member 145 can move in the vertical direction. Since the bearing is cleaned on the first cleaning table 11 and the second cleaning table 12 in a horizontal state, the first cleaning cylinder 141 and the second cleaning cylinder 143 can move in the vertical direction by means of the cleaning driving member 145, so as to move away from or close to the bearing.

[0053] In some embodiments, a first cleaning groove 111 is provided on the first cleaning station. The first cleaning cylinder 141 penetrates into the first cleaning groove 111 to clean the bearing. A second cleaning groove 121 is provided on the second cleaning station. The second cleaning cylinder 143 penetrates into the second cleaning groove 121 to clean the bearing.

[0054] See Figure 3 , to avoid waste of the cleaning liquid, a first cleaning groove 111 is provided on the first cleaning station, and a second cleaning groove 121 is provided on the second cleaning station. The structures of the first cleaning groove 111 and the second cleaning groove 121 are the same. When the first cleaning cylinder 141 cleans the bearing, the first cleaning cylinder 141 first approaches the first cleaning table 11, and then the first cleaning cylinder 141 penetrates into the first cleaning groove 111, and the cleaning liquid directly flushes the end face of the bearing, avoiding waste.

[0055] In some embodiments, a plurality of liquid leakage holes 16 are provided on both the first cleaning station and the second cleaning station. The liquid leakage holes 16 are used to discharge the cleaning liquid during the cleaning of the bearing.

[0056] See Figure 3 , to enable the cleaning liquid to flow out smoothly, a plurality of liquid leakage holes 16 are provided on both the first cleaning station and the second cleaning station, and the liquid leakage holes 16 are located inside the first cleaning groove 111 and the second cleaning groove 121. At this time, both the first cleaning groove 111 and the second cleaning groove 121 are annular, and the diameter of the liquid leakage holes 16 is much smaller than the outer diameter of the bearing, so as to prevent the bearing from falling through the liquid leakage holes 16. In addition, the liquid leakage holes 16 can also be provided in multiple numbers and arranged in a regular pattern.

[0057] In some embodiments, the transmission assembly 15 further includes:

[0058] A longitudinal driving member 152, which is arranged on the frame 10;

[0059] A transverse driving member 153, which is arranged on the driving end of the longitudinal driving member 152. The transverse driving member 153 moves along the transmission direction of the bearing by means of the longitudinal driving member 152; a transmission plate 151 is arranged on the driving end of the transverse driving member 153, and the transmission plate 151 moves in a direction perpendicular to the moving direction of the bearing by means of the transverse driving member 153;

[0060] A guiding member 154, which connects the transmission plate 151 and the longitudinal driving member 152 at the same time.

[0061] See Figure 2, the transmission assembly 15 further includes a longitudinal drive member 152, a transverse drive member 153, and a guide member 154. The longitudinal drive member 152 is disposed on the frame 10. The longitudinal drive member 152 has a drive end that reciprocates linearly in the longitudinal direction. Both the transverse drive member 153 and the guide member 154 are disposed on the drive end. The longitudinal drive member 152 provides movement along the moving direction of the bearing, and the transverse drive member 153 provides movement perpendicular to the moving direction of the bearing. The guide member 154 is connected to the drive end of the transmission plate 151 and the longitudinal drive member 152. Through this combination form, the transmission plate 151 can be moved closer to the bearing and the bearing can be pushed to the next working station.

[0062] In a practical application case, the longitudinal drive member 152 is selected as a lead screw guide rail transmission mechanism, the transverse drive member 153 is selected as a cylinder, and the guide member 154 is selected as a combination form of a guide block and a guide seat. A guide groove is provided in the guide seat, the guide block is disposed in the guide groove, the guide block is connected to the transmission plate 151, and the guide seat is disposed on the longitudinal drive member 152.

[0063] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. Cleaning device for bearing production, characterized in that, Comprising: Frame; The first cleaning table is arranged on the frame, and a first cleaning station is arranged on the first cleaning table; The second cleaning table is arranged on the frame and has a gap with the first cleaning table, and a second cleaning station is arranged on the second cleaning table; The flipping assembly is arranged on the frame and has a flipping table, the flipping table is located between the first cleaning table and the second cleaning table, and the flipping table is used to flip the bearing by 180°; The cleaning assembly includes a first cleaning cylinder, a first cleaning rack, a second cleaning cylinder, a second cleaning rack and a cleaning pipe. The first cleaning rack and the second cleaning rack are both arranged on the frame. The first cleaning cylinder is arranged on the first cleaning rack, the second cleaning cylinder is arranged on the second cleaning rack, the cleaning pipes are respectively arranged and communicated with the first cleaning cylinder and the second cleaning cylinder, the first cleaning cylinder is arranged in one-to-one correspondence with the first cleaning station, and the second cleaning cylinder is arranged in one-to-one correspondence with the second cleaning station; The transmission assembly is arranged on the frame and has a transmission plate, and a plurality of notches for pushing the bearing are formed on the transmission plate.

2. The cleaning device for bearing production according to claim 1, characterized in that, There are multiple first cleaning stations which are arranged at the same interval from each other, and the number of the first cleaning cylinders is the same as that of the first cleaning stations.

3. The cleaning device for bearing production according to claim 1, characterized in that, There are multiple second cleaning stations which are arranged at the same interval from each other, and the number of the second cleaning cylinders is the same as that of the second cleaning stations.

4. The cleaning device for bearing production according to claim 1, characterized in that, The flipping assembly further includes: The flipping cylinder is arranged on the frame and is connected to an external air source, and the flipping table is arranged at the output end of the flipping cylinder; The lifting cylinder is arranged on the flipping table and is connected to an external air source; The clamping plate is arranged on the lifting cylinder, and the end of the clamping plate penetrates into the inside of the flipping table. When the flipping table flips, the clamping plate contacts the bearing and cooperates with the flipping table to fix the bearing.

5. The cleaning device for bearing production according to claim 4, wherein, The flipping table is in a "concave" shape, and a through hole is formed on the flipping table. The clamping plate penetrates into the inside of the flipping table through the through hole and contacts the bearing.

6. The cleaning device for bearing production according to any one of claims 1 to 5, characterized in that, The cleaning assembly further includes a cleaning driving member, the cleaning driving member is arranged on the frame, the first cleaning rack and the second cleaning rack are arranged on the driving end of the cleaning driving member, the first cleaning cylinder moves relative to the first cleaning table by means of the first cleaning rack and the cleaning driving member, and the second cleaning cylinder moves relative to the second cleaning table by means of the second cleaning rack and the cleaning driving member.

7. The cleaning device for bearing production according to claim 6, characterized in that, A first cleaning groove is arranged on the first cleaning station, the first cleaning cylinder penetrates into the first cleaning groove to clean the bearing, a second cleaning groove is arranged on the second cleaning station, and the second cleaning cylinder penetrates into the second cleaning groove to clean the bearing.

8. The cleaning device for bearing production according to claim 7, characterized in that, A plurality of liquid leakage holes are arranged on both the first cleaning station and the second cleaning station, and the liquid leakage holes are used for discharging the cleaning liquid during the bearing cleaning.

9. The cleaning device for bearing production according to any one of claims 1 to 5, characterized in that, The transmission assembly further includes: The longitudinal driving member is arranged on the frame; The transverse driving member is disposed on the driving end of the longitudinal driving member, and the transverse driving member moves along the transmission direction of the bearing by means of the longitudinal driving member; the transmission plate is disposed on the driving end of the transverse driving member, and the transmission plate moves in a direction perpendicular to the moving direction of the bearing by means of the transverse driving member.

10. The cleaning device for bearing production according to claim 9, characterized in that, The transmission assembly further includes a guiding member, and the guiding member is connected to both the transmission plate and the longitudinal driving member.