Aluminum foil processing roller device
By designing a sliding assembly in the aluminum foil processing roller device to drive the fan to move along the length of the rubber roller, the problem of poor cooling effect of the rubber roller is solved, and high-quality processing and cost saving of aluminum foil are achieved.
Patent Information
- Application Number
- CN202422007170.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-16
AI Technical Summary
In the existing aluminum foil processing roller device, the heat transfer effect of the rubber roller is poor, which makes it difficult to effectively cool under high temperature conditions, affects the calendering quality of the aluminum foil, and even causes the aluminum foil to not extend in time to wrinkle.
An aluminum foil processing roller device is designed, including a first working roller, a plate-shaped roller, an angle-covered roller, a rubber roller assembly and a cooling device. The cooling device drives the fan to move back and forth along the length direction of the rubber roller through the sliding assembly to achieve continuous cooling and prevent the rubber roller from wrinkling.
Effectively prevent rubber rollers from wrinkling, improve the processing quality of aluminum foil, and is suitable for cooling rubber rollers of different lengths, saving costs.
Smart Images

Figure CN223056380U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum foil processing, in particular to an aluminum foil processing roller device. Background Art
[0002] The aluminum foil processing roller device is used to process aluminum foil to improve the processing quality of aluminum foil. At present, the rubber roller of the aluminum foil processing roller device is a production device often used in industrial production. For products that need to be embossed or calendered, since embossing or calendering is carried out under relatively high temperature conditions, it is necessary to cool the embossing roller or calendering roller for embossing or calendering. The cooling method of the roller is mainly to pass cooling water into the inside of the roller for cooling, and this cooling method almost covers the application fields of the vast majority of cooling rollers.
[0003] However, for a metal roller, due to its good heat transfer effect, an ideal cooling effect can usually be obtained on the surface of the roller. But for a rubber roller, especially when the rubber layer is thick, because the heat transfer effect of the rubber roller is poor; during the aluminum foil processing, the aluminum foil surface is calendered by contacting the rubber roller; at the same time, due to the characteristics of the rubber roller itself, the rubber roller is often difficult to cool during this process, and too high a temperature is not conducive to the calendering of aluminum foil, and even causes the aluminum foil to wrinkle due to untimely extension, resulting in low aluminum foil processing quality. Summary of the Utility Model
[0004] The purpose of the embodiment of the utility model is to provide an aluminum foil processing roller device to solve the problem that the existing aluminum foil processing has poor quality due to the high temperature of the working roller.
[0005] To solve the above technical problems, the embodiment of the utility model provides an aluminum foil processing roller device for processing the processed aluminum foil, including: a first working roller and a second working roller arranged oppositely up and down, a plate-shaped roller, a wrap angle roller, a rubber roller assembly and a cooling device. The plate-shaped roller is arranged on one side of the first working roller, the wrap angle roller is arranged on the side of the plate-shaped roller away from the first working roller, the rubber roller assembly is arranged on the side of the wrap angle roller away from the plate-shaped roller, and the cooling device is located on one side of the rubber roller assembly and is arranged opposite to the rubber roller assembly; the first working roller, the plate-shaped roller and the wrap angle roller are on the same horizontal line, and the rubber roller assembly is located above the horizontal line; the aluminum foil sequentially passes between the first working roller and the second working roller, along the upper edge of the plate-shaped roller, along the lower edge of the wrap angle roller and through the rubber roller assembly.
[0006] The cooling device includes a rectangular fixed frame, a through groove penetrating the fixed frame, a sliding component slidably disposed in the through groove, and a blower fixed to one side of the sliding component; the fixed frame is located above the rubber roller assembly and is arranged parallel to the axial direction of the rubber roller assembly, the through groove is horizontally arranged, and the blower is aligned with the rubber roller assembly.
[0007] Preferably, the sliding component includes a motor fixed to one end of the fixed frame along its axial direction, a lead screw fixed to the output shaft of the motor, and a slider sleeved on the lead screw and rotatably connected thereto. The lead screw and the slider are disposed in the through groove, the slider abuts against the inner side of the fixed frame and forms a sliding connection, and the blower is fixed to the slider and suspended below the fixed frame.
[0008] Preferably, the sliding component includes a hydraulic cylinder fixed to one side of the fixed frame, a hydraulic rod fixed to the hydraulic cylinder, and a first slider fixed to the hydraulic rod. The hydraulic rod and the first slider are disposed in the through groove, and the blower is fixed to the side of the first slider away from the fixed frame.
[0009] Preferably, the aluminum foil processing roller device further includes a first limit switch and a second limit switch. The first limit switch is fixed to one end of the through groove, and the second limit switch is fixed to the other end of the through groove. When the sliding component slides in the through groove and abuts against the first limit switch or the second limit switch, it moves back and forth along the side away from the first limit switch or the second limit switch.
[0010] Preferably, the aluminum foil processing roller device further includes a bracket fixed to one side of the fixed frame for suspending the fixed frame on one side of the rubber roller assembly.
[0011] Preferably, the rubber roller assembly includes a first rubber roller and a second rubber roller arranged oppositely up and down. The aluminum foil passes between the first rubber roller and the second rubber roller, and the cooling device is correspondingly arranged above the second rubber roller.
[0012] Preferably, the diameter of the first rubber roller is larger than the diameter of the second rubber roller.
[0013] Compared with the prior art, in the aluminum foil processing roller device of the present utility model, the plate-shaped roller is arranged on one side of the first working roller, the wrap angle roller is arranged on the side of the plate-shaped roller away from the first working roller, the rubber roller assembly is arranged on the side of the wrap angle roller away from the plate-shaped roller, and the cooling device is located on one side of the rubber roller assembly and corresponds to the rubber roller assembly; the first working roller, the plate-shaped roller and the wrap angle roller are on the same horizontal line, and the rubber roller assembly is above the horizontal line; the aluminum foil passes through between the first working roller and the second working roller, along the upper edge of the plate-shaped roller, along the lower edge of the wrap angle roller, and through the rubber roller assembly in sequence; the cooling device includes a rectangular fixing frame, a through groove penetrating the fixing frame, a sliding component slidably arranged in the through groove, and a blower fixed to one side of the sliding component; the fixing frame is located on one side of the rubber roller assembly, and the blower is arranged facing the rubber roller assembly; by moving the sliding component in the through groove, the blower moves back and forth along the length direction of the rubber roller assembly, realizing continuous cooling of the rubber roller, preventing the rubber roller from wrinkling, and ensuring good quality of aluminum foil processing; at the same time, adjusting the back-and-forth movement cooling of the blower by the sliding component is applicable to cooling rubber rollers of any length, saving costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings, where:
[0015] Figure 1 is a schematic structural diagram of the aluminum foil processing roller device provided by an embodiment of the present utility model;
[0016] Figure 2 is a schematic structural diagram of the cooling device provided by an embodiment of the present utility model;
[0017] Figure 3 is Figure 2 a top view of;
[0018] Figure 4 is a schematic structural diagram of the sliding component provided by an embodiment of the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model. Obviously, the described embodiments are only some of the embodiments of the present utility model, rather than all of them. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
[0020] Please refer to the attached Figures 1 - 4As shown in the figure, an aluminum foil processing roller device 100 is provided in an embodiment of the present utility model for processing the processed aluminum foil 10, including: a first working roller 1 and a second working roller 2 arranged opposite to each other up and down, a shape roller 3, a wrap angle roller 4, a rubber roller assembly 5, and a cooling device 6. The shape roller 3 is arranged on one side of the first working roller 1, the wrap angle roller 4 is arranged on the side of the shape roller 3 away from the first working roller 1, the rubber roller assembly 5 is arranged on the side of the wrap angle roller 4 away from the shape roller 3, and the cooling device 6 is located on one side of the rubber roller assembly 5 and is arranged opposite to the rubber roller assembly 5. The first working roller 1, the shape roller 3, and the wrap angle roller 4 are on the same horizontal line, and the rubber roller assembly 5 is located above the horizontal line; the aluminum foil 10 sequentially passes between the first working roller 1 and the second working roller 2, along the upper edge of the shape roller 3, along the lower edge of the wrap angle roller 4, and through the rubber roller assembly 5.
[0021] Of course, the aluminum foil 10 can also pass along the lower edge of the shape roller 3 and the upper edge of the wrap angle roller 4, as long as it is ensured that the aluminum foil 10 passes between the shape roller 3 and the wrap angle roller 4.
[0022] Among them, the first working roller 1, the second working roller 2, the shape roller 3, and the wrap angle roller 4 have the same diameter.
[0023] The cooling device 6 includes a rectangular fixing frame 61, a through groove 62 penetrating the fixing frame 61, a sliding component 63 slidably arranged in the through groove 62, and a blower 64 fixed to one side of the sliding component 63. The fixing frame 61 is located above the rubber roller assembly 5 and is arranged parallel to the axial direction of the rubber roller assembly 5. The through groove 62 is horizontally arranged, and the blower 64 is arranged facing the rubber roller assembly 5. The fixing frame 61 is used to install and set the sliding component 63. The blower 64 is fixed below the sliding component 63 and is arranged facing the rubber roller assembly 5, which is convenient for cooling the rubber roller. By moving the sliding component 63 in the through groove 62, the blower 64 moves back and forth along the axial direction of the rubber roller assembly 5, realizing continuous cooling of the rubber roller, preventing the rubber roller from wrinkling, and thus ensuring good processing quality of the aluminum foil 10. At the same time, by adjusting the back-and-forth movement of the blower 64 through the sliding component 63, it is applicable to cooling rubber rollers of any length, saving costs.
[0024] In this embodiment, the rubber roller assembly 5 includes a first rubber roller 51 and a second rubber roller 52 arranged opposite to each other up and down. The aluminum foil passes between the first rubber roller 51 and the second rubber roller 52, and the cooling device 6 is correspondingly arranged for the second rubber roller 52 located above.
[0025] Specifically, the diameter of the first rubber roller 51 is larger than that of the second rubber roller 52, which facilitates the extrusion of the second rubber roller 52 corresponding to the first rubber roller 51 and improves the processing efficiency of the aluminum foil 10.
[0026] The sliding assembly 63 includes a motor 631 fixed to one end of the fixed frame 61 along its axial direction, a lead screw 632 fixed to the output end of the motor 631, and a slider 633 sleeved on the lead screw 632 and rotatably connected thereto. The lead screw 632 and the slider 633 are disposed in the through groove 62, and the slider 633 abuts against the inner side of the fixed frame 61 and forms a sliding connection. The blower 64 is fixed to the slider 633 and suspended below the fixed frame 61. By driving the lead screw 632 to rotate by the motor 631, and using the function of the slider 633 abutting against the inner wall of the through groove 62 for mutual limitation, when the lead screw 632 rotates, the slider 633 moves along the axial direction of the lead screw 632, so as to drive the blower 64 below the slider 633 to move together, which is convenient for cooling the corresponding positions of the first rubber roller 51 and the second rubber roller 52.
[0027] In the aluminum foil processing roller device 100 of the present utility model, the sliding assembly 63' further includes another implementation manner, that is, the sliding assembly 63' includes a hydraulic cylinder 634 fixed to one side of the fixed frame 61, a hydraulic rod 635 fixed to the hydraulic cylinder 634, and a first slider 633' fixed to the hydraulic rod 635. The hydraulic rod 635 and the first slider 633' are disposed in the through groove 62, and the blower 64 is fixed to the side of the first slider 633' away from the fixed frame 61. By driving the hydraulic rod 635 to perform telescopic movement in the through groove 62 by the hydraulic cylinder 634, the first slider 633' is driven to move in the through groove 62, and further the blower 64 is moved, which is convenient for continuously cooling the first rubber roller 51 and the second rubber roller 52, preventing the rubber roller from wrinkling, and the processing quality of the aluminum foil 10 is good.
[0028] In this embodiment, the aluminum foil processing roller device 100 further includes a first limit switch 7 and a second limit switch 8. The first limit switch 7 is fixed to one end of the through groove 62, and the second limit switch 8 is fixed to the other end of the through groove 62. When the sliding assembly 63 slides in the through groove 62 and abuts against the first limit switch 7 or the second limit switch 8, it moves in a direction away from the first limit switch 7 or the second limit switch 8, so as to realize reciprocating movement between the first limit switch 7 and the second limit switch 8. In this embodiment, in order to limit the excessive movement of the slider 633, when the slider 633 abuts against the first limit switch 7 or the second limit switch 8, by adjusting the rotation direction of the motor 631 or the telescopic movement of the hydraulic cylinder 634, the slider 633 can move back and forth in time, which is convenient to use.
[0029] In this embodiment, the aluminum foil processing roller device 100 further includes a bracket 9. The bracket 9 is fixed to one side of the fixed frame 61 and is used to suspend the fixed frame 61 on one side of the rubber roller assembly 5. The bracket 9 facilitates the installation and fixation of the components on the fixed frame 61.
[0030] Compared with the related art, in the aluminum foil processing roller device of the present utility model, the plate-shaped roller is arranged on one side of the first working roller, the wrap angle roller is arranged on the side of the plate-shaped roller away from the first working roller, the rubber roller assembly is arranged on the side of the wrap angle roller away from the plate-shaped roller, and the cooling device is located on one side of the rubber roller assembly and corresponds to the rubber roller assembly; the first working roller, the plate-shaped roller and the wrap angle roller are on the same horizontal line, and the rubber roller assembly is located above the horizontal line; the aluminum foil sequentially passes between the first working roller and the second working roller, along the upper edge of the plate-shaped roller, along the lower edge of the wrap angle roller and through the rubber roller assembly; the cooling device includes a rectangular fixed frame, a through groove penetrating the fixed frame, a sliding component slidably arranged in the through groove, and a blower fixed to one side of the sliding component; the fixed frame is located on one side of the rubber roller assembly, and the blower is arranged facing the rubber roller assembly; by moving the sliding component in the through groove, the blower moves back and forth along the length direction of the rubber roller assembly, realizing continuous cooling of the rubber roller, preventing the rubber roller from wrinkling, and ensuring good quality of aluminum foil processing; at the same time, by adjusting the back-and-forth movement of the blower through the sliding component, it is applicable to the cooling of rubber rollers of any length, saving costs.
[0031] It should be noted that in this article, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements but also includes other elements not explicitly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including one..." does not exclude the existence of another identical element in the process, method, article or device including that element.
[0032] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. Any equivalent structure or equivalent process transformation made by using the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present utility model.
Claims
1. An aluminum foil processing roll device for processing the processed aluminum foil, characterized in that, Comprising: A first working roll and a second working roll which are arranged oppositely up and down, a shape roll, a wrap angle roll, a rubber roll assembly and a cooling device. The shape roll is arranged on one side of the first working roll, the wrap angle roll is arranged on the side of the shape roll away from the first working roll, the rubber roll assembly is arranged on the side of the wrap angle roll away from the shape roll, and the cooling device is located on one side of the rubber roll assembly and is arranged oppositely corresponding to the rubber roll assembly; the first working roll, the shape roll and the wrap angle roll are on the same horizontal line, and the rubber roll assembly is located above the horizontal line; the aluminum foil sequentially passes between the first working roll and the second working roll, along the upper edge of the shape roll, along the lower edge of the wrap angle roll and through the rubber roll assembly; The cooling device includes a rectangular fixing frame, a through groove penetrating the fixing frame, a sliding assembly slidably arranged in the through groove, and a blower fixed to one side of the sliding assembly; the fixing frame is located above the rubber roll assembly and is arranged parallel to the axial direction of the rubber roll assembly, the through groove is arranged horizontally, and the blower is arranged aiming at the rubber roll assembly.
2. The aluminum foil processing roller device according to claim 1, characterized in that, The sliding assembly includes a motor fixed to one end of the fixing frame along its axial direction, a lead screw fixed to the output shaft of the motor, and a slider sleeved on the lead screw in a matching manner and forming a rotational connection. The lead screw and the slider are arranged in the through groove, the slider abuts against the inner side of the fixing frame and forms a sliding connection, and the blower is fixed to the slider and is suspended below the fixing frame.
3. The aluminum foil processing roll device according to claim 1, characterized in that, The sliding assembly includes a hydraulic cylinder fixed to one side of the fixing frame, a hydraulic rod fixed to the hydraulic cylinder, and a first slider fixed to the hydraulic rod. The hydraulic rod and the first slider are arranged in the through groove, and the blower is fixed to the side of the first slider away from the fixing frame.
4. The aluminum foil processing roll device according to claim 1, characterized in that, The aluminum foil processing roll device further includes a first limit switch and a second limit switch. The first limit switch is fixed to one end of the through groove, and the second limit switch is fixed to the other end of the through groove. When the sliding assembly slides in the through groove and abuts against the first limit switch or the second limit switch, it moves back and forth along the side away from the first limit switch or the second limit switch.
5. The aluminum foil processing roll device according to claim 1, characterized in that, The aluminum foil processing roll device further includes a bracket, and the bracket is fixed to one side of the fixing frame and is used for suspending the fixing frame on one side of the rubber roll assembly.
6. The aluminum foil processing roller device according to claim 1, characterized in that, The rubber roll assembly includes a first rubber roll and a second rubber roll which are arranged oppositely up and down. The aluminum foil passes between the first rubber roll and the second rubber roll, and the cooling device is correspondingly arranged above the second rubber roll.
7. The aluminum foil processing roll device according to claim 6, characterized in that, The diameter of the first rubber roll is larger than that of the second rubber roll.