Integrated shaping device for large-size welded mesh

Abstract

The utility model discloses an integrated reshaping device for a large-size welded mesh, which is characterized in that during reshaping, a worker or a feeding mechanism places the mesh to be reshaped on a stamping fixed die, and at the moment, the stamping fixed die is propped against and matched with a corresponding rod piece of the mesh so as to play a role in limiting and positioning; and then the driving assembly drives the stamping movable die to move downwards in the Z-axis direction of the workbench so that the stamping movable die can abut against the corresponding part of the mesh to conduct shaping operation on the corresponding part of the mesh, and after shaping is finished, the driving assembly drives the stamping movable die to move upwards in the Z-axis direction of the workbench so as to cancel pressing on the mesh. Therefore, according to the mesh shaping device, the driving assembly drives the stamping movable die to abut against the corresponding portion of the mesh so as to shape and flatten the corresponding portion of the mesh, and therefore it is guaranteed that the flatness of the mesh meets the machining requirement, the situation that the flatness of the mesh is inconsistent due to manual shaping is avoided, shaping quality is guaranteed, and production efficiency is improved. And meanwhile, the shaping efficiency is high, and the manual labor intensity is reduced.

Description

Technical Field

[0001] The utility model relates to an integral shaping device for large-sized welded wire meshes.

Background Art

[0002] A flat net is an important internal component in household appliances such as dishwashers, ovens, and microwave ovens, and its main function is to place and support external objects.

[0003] At present, in order to level each shaping part at the bottom of the flat net, usually, workers adjust and shape the bottom of the flat net so that the bottom of the flat net meets the design requirements. However, in the above-mentioned manual adjustment method, due to different manual operation levels, the leveling degree of each shaping part at the bottom of the flat net is inconsistent, resulting in the problem that the product quality cannot be guaranteed; at the same time, manual operation also has the problems of high manual labor intensity and low shaping efficiency.

[0004] Therefore, the present utility model is studied and proposed in view of the above problems.

Content of the Utility Model

[0005] The purpose of the present utility model is to overcome the deficiencies of the prior art and provide an integral shaping device for large-sized welded wire meshes, which can automatically perform stamping and shaping operations on corresponding parts of the wire mesh, ensure the flatness of the wire mesh, reduce the manual labor intensity, improve the shaping efficiency, and has a stable and reliable structure.

[0006] The present utility model is realized through the following technical solutions:

[0007] An integral shaping device for large-sized welded wire meshes includes a workbench 1, and a stamping fixed die 2 for placing a wire mesh 100 is arranged on the upper surface of the workbench 1; on the workbench 1 and on both sides of the stamping fixed die 2, there are correspondingly arranged installation vertical plates 11 extending upward along the axis and arranged in parallel. At the upper ends of the two installation vertical plates 11, there is an installation cross plate 12 located above the stamping fixed die 2. A stamping moving die 3 that can move relative to the stamping fixed die 2 and is used to press corresponding parts of the wire mesh 100 to perform shaping operations on the wire mesh 100 is arranged on the installation cross plate 12, and a driving assembly 4 for driving the corresponding movement of the stamping moving die 3 is arranged on the installation cross plate 12.

[0008] For the integral shaping device for large-sized welded wire meshes as described above, the stamping fixed die 2 includes a plurality of stamping bottom blocks 21 arranged at equal intervals along the Y-axis direction of the workbench 1 on the upper surface of the workbench 1. A stamping concave surface 22 is arranged on the upper surface of each stamping bottom block 21; the stamping moving die 3 includes a stamping top plate 31 connected to the driving end of the driving assembly 4. A stamping top block 32 opposite to the corresponding stamping bottom block 21 is arranged on the lower surface of the stamping top plate 31, and a stamping convex surface 33 matching the stamping concave surface 22 is arranged on the lower surface of each stamping top block 32.

[0009] As described above, in a one-piece shaping device for large-sized welded wire meshes, each of the stamping bottom blocks 21 is vertically connected to the upper surface of the workbench 1, and each of the stamping top blocks 32 is vertically connected to the lower surface of the stamping top plate 31.

[0010] As described above, in a one-piece shaping device for large-sized welded wire meshes, the stamping bottom blocks 21, the stamping top blocks 32 and the stamping top plate 31 are made of wood materials.

[0011] As described above, in a one-piece shaping device for large-sized welded wire meshes, an adjusting mechanism for adjusting the position of the stamping bottom block 21 is provided between the stamping bottom block 21 and the upper surface of the workbench 1. The adjusting mechanism includes a plurality of adjusting lock holes arranged at intervals along the Y-axis direction on the upper surface of the workbench 1 and connecting through holes arranged on the stamping bottom block 21 and capable of being aligned and communicated with the corresponding adjusting lock holes. The connecting through holes and the corresponding adjusting lock holes are connected and fixed through adjusting lock rods; an adjusting component for adjusting the position of the stamping top block 32 is provided between each of the stamping top blocks 32 and the stamping top plate 31.

[0012] As described above, in a one-piece shaping device for large-sized welded wire meshes, the driving component 4 is a driving cylinder arranged on the mounting cross plate 12, and the driving end of the driving cylinder is vertically connected to the upper surface of the stamping top plate 31.

[0013] As described above, in a one-piece shaping device for large-sized welded wire meshes, the two driving cylinders are arranged on the mounting cross plate 12 at intervals along the X-axis direction of the workbench 1, and the two driving cylinders are configured to drive the stamping top plate 31 to move synchronously.

[0014] As described above, in a one-piece shaping device for large-sized welded wire meshes, a guiding component for guiding the movement path of the stamping moving die 3 is provided between the stamping moving die 3 and the mounting cross plate 12.

[0015] As described above, in a one-piece shaping device for large-sized welded wire meshes, the guiding component includes a guiding hole sleeve arranged on the mounting cross plate 12 and a guiding slide rod slidably inserted into the guiding hole sleeve, and the lower end of the guiding slide rod is vertically connected to the stamping moving die 3.

[0016] Compared with the prior art, the utility model has the following advantages:

[0017] 1. When the present utility model is performing shaping, the staff or the feeding mechanism place the mesh to be shaped on the stamping fixed die. At this moment, the stamping fixed die abuts and cooperates with the corresponding rods of the mesh to play a role in limiting and positioning. Then, the driving component drives the stamping moving die to move downward along the Z-axis direction of the workbench, so that the stamping moving die presses against the corresponding part of the mesh to perform shaping operation on the corresponding part of the mesh. After the shaping is completed, the driving component drives the stamping moving die to move upward along the Z-axis direction of the workbench to cancel the pressing on the mesh. Therefore, the present utility model drives the stamping moving die to press against the corresponding part of the mesh to flatten the corresponding part of the mesh, thereby ensuring that the flatness of the mesh meets the processing requirements, preventing the situation of inconsistent flatness of the mesh caused by manual shaping, ensuring the shaping quality, and at the same time having the characteristics of high shaping efficiency and reduced manual labor intensity.

[0018] 2. The lower end of the installation vertical plate of the present utility model is vertically connected to the workbench, and both ends of the installation horizontal plate are vertically connected to the upper end of the installation vertical plate, which can ensure the stable and reliable installation structure and improve its structural strength and bearing capacity.

[0019] 3. In order to ensure the shaping effect and avoid scratching the outer surface of the mesh, the stamping fixed die and the stamping moving die are used in combination through a stamping concave surface and a stamping convex surface, and the stamping concave surface and the stamping convex surface can be set as arc surfaces.

[0020] 4. In order to ensure the shaping strength and the shaping flatness, two driving cylinders are arranged on the installation horizontal plate at intervals along the X-axis direction of the workbench, and the two driving cylinders are configured to drive the stamping top plate to move synchronously.

Description of the Drawings

[0021] The following further details the specific embodiments of the present utility model with reference to the drawings, where:

[0022] Figure 1 is the perspective view of the present utility model.

[0023] Figure 2 is the front view of the present utility model.

[0024] Figure 3 is the exploded view of the present utility model.

[0025] Figure 4 is the structural schematic diagram of the mesh in the present utility model.

Specific Embodiments

[0026] The following details the embodiments of the present utility model with reference to the drawings.

[0027] As Figures 1-4As shown in the figure, a large-size welded wire mesh integrated shaping device of the present utility model includes a workbench 1, and a stamping fixed die 2 for placing the wire mesh 100 is arranged on the upper surface of the workbench 1; on the workbench 1 and on both sides of the stamping fixed die 2, there are respectively arranged installation vertical plates 11 extending upward along the axis and arranged in parallel. At the upper ends of the two installation vertical plates 11, there is an installation cross plate 12 located above the stamping fixed die 2. On the installation cross plate 12, there is a stamping moving die 3 that can move relative to the stamping fixed die 2 and is used to press the corresponding part of the wire mesh 100 to perform shaping operations on the wire mesh 100. On the installation cross plate 12, there is a driving component 4 for driving the corresponding movement of the stamping moving die 3. When shaping the present utility model, the staff or the feeding mechanism places the wire mesh to be shaped on the stamping fixed die. At this moment, the stamping fixed die abuts and cooperates with the corresponding rods of the wire mesh to play a role of limiting and positioning. Then, the driving component drives the stamping moving die to move downward along the Z-axis direction of the workbench so that the stamping moving die presses the corresponding part of the wire mesh to perform shaping operations on the corresponding part of the wire mesh. After the shaping is completed, the driving component drives the stamping moving die to move upward along the Z-axis direction of the workbench to cancel the pressing on the wire mesh. Therefore, the present utility model drives the stamping moving die through the driving component to press the corresponding part of the wire mesh to flatten the corresponding part of the wire mesh, thereby ensuring that the flatness of the wire mesh meets the processing requirements, preventing the situation of inconsistent flatness of the wire mesh caused by manual shaping, ensuring the shaping quality, and at the same time having the characteristics of high shaping efficiency and reducing the labor intensity of workers.

[0028] The lower ends of the installation vertical plates of the present utility model are vertically connected to the workbench, and both ends of the installation cross plate are vertically connected to the upper ends of the installation vertical plates, which can ensure the stable and reliable installation structure, improve its structural strength and bearing capacity.

[0029] In order to ensure the shaping effect and avoid scratching the outer surface of the wire mesh, the stamping fixed die 2 includes a plurality of stamping bottom blocks 21 arranged at equal intervals along the Y-axis direction of the workbench 1 on the upper surface of the workbench 1. On the upper surface of each stamping bottom block 21, there is a stamping concave surface 22; the stamping moving die 3 includes a stamping top plate 31 connected to the driving end of the driving component 4. On the lower surface of the stamping top plate 31, there is a stamping top block 32 opposite to the corresponding stamping bottom block 21. On the lower surface of each stamping top block 32, there is a stamping convex surface 33 that cooperates with the stamping concave surface 22. Among them, the stamping concave surface and the stamping convex surface can be arranged as arc surfaces.

[0030] In order to ensure the stable and reliable installation structure and improve its structural strength, each stamping bottom block 21 is vertically connected to the upper surface of the workbench 1, and each stamping top block 32 is vertically connected to the lower surface of the stamping top plate 31.

[0031] In order to avoid damaging the wire mesh and reduce the replacement and manufacturing cost, the stamping bottom block 21, the stamping top block 32 and the stamping top plate 31 are made of wood materials.

[0032] In order to perform shaping operations on different positions of the mesh sheet and improve its practicability, an adjustment mechanism for adjusting the position of the stamping bottom block 21 is provided between the stamping bottom block 21 and the upper surface of the workbench 1. The adjustment mechanism includes a plurality of adjustment lock holes provided on the upper surface of the workbench 1 and spaced along the Y-axis direction, and connection through holes provided on the stamping bottom block 21 and capable of aligning and communicating with the corresponding adjustment lock holes. The connection through holes and the corresponding adjustment lock holes are connected and fixed by adjustment lock rods; between each stamping top block 32 and the stamping top plate 31, an adjustment component for adjusting the position of the stamping top block 32 is provided. In this embodiment, the structure of the adjustment component can be the same as that of the adjustment mechanism, and will not be described here.

[0033] In order to improve efficiency, the driving component 4 is a driving cylinder provided on the mounting cross plate 12, and the driving end of the driving cylinder is vertically connected to the upper surface of the stamping top plate 31.

[0034] In order to ensure the shaping strength and the shaping flatness, the two driving cylinders are spaced along the X-axis direction of the workbench 1 on the mounting cross plate 12, and the two driving cylinders are configured to drive the stamping top plate 31 to move synchronously.

[0035] A guiding component for guiding the movement path of the stamping moving die 3 is provided between the stamping moving die 3 and the mounting cross plate 12. The guiding component includes a guiding hole sleeve provided on the mounting cross plate 12 and a guiding slide rod slidably inserted into the guiding hole sleeve. The lower end of the guiding slide rod is vertically connected to the stamping moving die 3, which is beneficial to the stable and smooth lifting movement of the stamping top plate along the set direction, and further ensures that the stamping convex surface accurately and stably presses the corresponding part of the mesh sheet to perform shaping operations on it, and the shaping is stable and reliable.

Claims

1. An integrated shaping device for large-sized welded wire meshes, characterized in that It includes a workbench (1), and a stamping fixed die (2) for placing a mesh sheet (100) is provided on the upper surface of the workbench (1); on the workbench (1) and on both sides of the stamping fixed die (2), there are correspondingly provided mounting vertical plates (11) that extend upward along the axis and are arranged in parallel. At the upper ends of the two mounting vertical plates (11), there is a mounting cross plate (12) located above the stamping fixed die (2). On the mounting cross plate (12), there is a stamping movable die (3) that can move relative to the stamping fixed die (2) and is used to press corresponding parts of the mesh sheet (100) to perform shaping operations on the mesh sheet (100). On the mounting cross plate (12), there is a driving assembly (4) for driving the corresponding movement of the stamping movable die (3).

2. The one-piece shaping device for large-sized welded mesh sheets according to claim 1, wherein The stamping fixed die (2) includes a plurality of stamping bottom blocks (21) that are arranged at equal intervals along the Y-axis direction of the workbench (1) on the upper surface of the workbench (1). On the upper surface of each stamping bottom block (21), there is a stamping concave surface (22). The stamping movable die (3) includes a stamping top plate (31) connected to the driving end of the driving assembly (4). On the lower surface of the stamping top plate (31), there is a stamping top block (32) opposite to the corresponding stamping bottom block (21). On the lower surface of each stamping top block (32), there is a stamping convex surface (33) that cooperates with the stamping concave surface (22).

3. The one-piece shaping device for large-sized welded mesh sheets according to claim 2, wherein Each stamping bottom block (21) is vertically connected to the upper surface of the workbench (1), and each stamping top block (32) is vertically connected to the lower surface of the stamping top plate (31).

4. The one-piece shaping device for large-sized welded wire meshes according to claim 2, wherein The stamping bottom block (21), the stamping top block (32), and the stamping top plate (31) are made of wood materials.

5. The one-piece shaping device for large-sized welded wire meshes according to claim 2, characterized in that Between the stamping bottom block (21) and the upper surface of the workbench (1), there is an adjusting mechanism for adjusting the position of the stamping bottom block (21). The adjusting mechanism includes a plurality of adjusting lock holes arranged at intervals along the Y-axis direction on the upper surface of the workbench (1) and connecting through holes provided on the stamping bottom block (21) that can be aligned and communicated with the corresponding adjusting lock holes. The connecting through holes and the corresponding adjusting lock holes are connected and fixed by adjusting lock rods. Between each stamping top block (32) and the stamping top plate (31), there is an adjusting component for adjusting the position of the stamping top block (32).

6. The one-piece shaping device for large-sized welded mesh sheets according to claim 2, wherein The driving assembly (4) is a driving cylinder provided on the mounting cross plate (12), and the driving end of the driving cylinder is vertically connected to the upper surface of the stamping top plate (31).

7. The one-piece shaping device for large-sized welded wire meshes according to claim 6, wherein The two driving cylinders are arranged on the mounting cross plate (12) at intervals along the X-axis direction of the workbench (1), and the two driving cylinders are configured to drive the stamping top plate (31) to move synchronously.

8. The one-piece shaping device for large-sized welded wire meshes according to any one of claims 1-7, characterized in that Between the stamping movable die (3) and the mounting cross plate (12), there is a guiding assembly for guiding the movement path of the stamping movable die (3).

9. The integrated shaping device for large-sized welded wire meshes according to claim 8, wherein The guiding assembly includes a guiding hole sleeve provided on the mounting cross plate (12) and a guiding slide rod that is slidably inserted into the guiding hole sleeve. The lower end of the guiding slide rod is vertically connected to the stamping movable die (3).

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