Safety protection device of building steel structure bending machine
Through the design of fastening components and auxiliary boxes driven by rotary motors, the shortcomings in safety protection and accuracy of traditional building steel structure bending machines are solved, and efficient and safe steel structure bending operations are achieved.
Patent Information
- Application Number
- CN202422186515.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-06
AI Technical Summary
Traditional building steel structure bending machines have shortcomings in safety protection, making it difficult to achieve high-precision clamping and positioning, and it is difficult to ensure the safety of operators.
The fastening components and auxiliary box design driven by rotary motor are adopted, combined with rubber pads, cylinders and telescopic rods and other components to achieve precise clamping and automatic adjustment of the steel structure to ensure safety and accuracy.
It improves the safety and accuracy of the steel structure bending process, reduces the risks of sliding and displacement, and improves operating efficiency and economic benefits.
Smart Images

Figure CN223056584U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of safety protection equipment for bending machines, and specifically refers to a safety protection device for a building steel structure bending machine. Background Technique
[0002] In the field of building steel structure processing, as one of the key equipment, bending machines are widely used in the forming processing of various steel structure parts. However, with the increasing diversification of the size, shape and processing requirements of steel structure parts, traditional bending machines face many challenges during operation, especially in terms of safety protection, where there are obvious deficiencies.
[0003] During the processing of traditional bending machines, they often rely on manual adjustment and monitoring by operators. It is difficult to achieve high-precision requirements for the clamping, positioning and bending angle control of steel structure parts. At the same time, due to the large weight and complex shape of steel structure parts themselves, operators are prone to accidental injuries such as pinching and impact during close-range operation. In addition, the safety protection measures of traditional bending machines are usually relatively simple, such as only setting basic protective covers or warning signs, which are difficult to effectively handle emergencies and ensure the safety of operators.
[0004] In view of this, research and improvement are carried out on the existing structure and deficiencies, and a safety protection device for a building steel structure bending machine is provided, in order to achieve a more practical value purpose. Content of the Utility Model
[0005] (1) Technical Problems to be Solved
[0006] In view of the deficiencies of the prior art, the utility model provides a safety protection device for a building steel structure bending machine, which solves the above problems.
[0007] (2) Technical Solutions
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: A safety protection device for a building steel structure bending machine, including a bottom plate. Positioning holes are respectively opened around the outer end of the bottom plate. A base is fixedly installed in the center of the upper surface of the bottom plate. An auxiliary box is connected to the front end of the upper end of the base. An arc-shaped plate one is arranged at the upper end of the auxiliary box. A support block is fixedly connected to the center of the upper surface of the base. And a clamping plate is arranged at the rear end of the base. Among them, a circular hole is opened in the center of the outer end of the clamping plate. A rotating motor one is fixedly connected to the upper end of the clamping plate. Its characteristics are;
[0009] A fastening assembly, fixedly installed inside the clamping plate and used for tightly fitting and fixing the surface of the steel structure.
[0010] Preferably, an arc-shaped groove is formed in the center of the upper end of the auxiliary box. Clamping members are fixedly connected to both sides of the outer end of the arc-shaped groove respectively. A rotating shaft is fixedly installed at the upper end of one clamping member. A resilient band is hinged to the outer end of the rotating shaft. The upper end of the resilient band is fixedly connected to one side of the outer end of the first arc-shaped plate, and the other end of the outer end of the first arc-shaped plate is correspondingly sleeved inside the other clamping member. A plurality of mounting grooves are formed in the lower surface of the first arc-shaped plate, and roller three is respectively arranged inside the mounting grooves.
[0011] Preferably, a groove is formed in the center of the lower surface of the arc-shaped groove, and a lead screw is arranged inside the groove. A roller ring is fixedly sleeved on the outer end of the lead screw corresponding to the inside of the groove, and the outer end of the roller ring extends to the outside of the groove. A gear ring is fixedly sleeved on the outer end of one end of the lead screw.
[0012] Preferably, a screw rod is arranged inside the auxiliary box, and the screw rod is correspondingly arranged at the lower side of one side of the lead screw. The lower end of the gear ring is meshed and connected with the outer end of the screw rod. A taper gear disk is fixedly installed at the front end of the screw rod. A second rotating motor is arranged directly below the taper gear disk, and a gear rod is fixedly connected to the output end of the second rotating motor. The upper end of the gear rod is meshed and connected with the lower end of the taper gear disk.
[0013] Preferably, an arc-shaped groove is formed in the center of the upper end of the support block, and a sliding groove is arranged in the center of the lower surface of the arc-shaped groove. A plurality of roller one are fixedly installed inside the sliding groove. Air cylinders are fixedly installed on both sides of the upper end of the arc-shaped groove respectively. An expansion link is fixedly connected to the opposite side of the two air cylinders. A third arc-shaped plate is fixedly installed at the front end of the expansion link. A plurality of roller two are respectively arranged in the center of the front surface of the two third arc-shaped plates.
[0014] Preferably, the fastening assembly includes a screw rod, a clamping plate, a limiting block and a second arc-shaped plate. Sliding grooves are respectively formed at both ends of the inner wall surface of the clamping plate. Two screw rods are provided and are respectively arranged at both ends of the inside of the clamping plate. Bearings are sleeved on both ends of the two screw rods respectively, and the outer ends of the bearings are respectively fixedly installed on the inner wall surface of the clamping plate. The upper ends of the two screw rods are correspondingly connected to the output end of the first rotating motor through the bearings and the inner wall of the clamping plate. Clamping plates are respectively threadedly connected to the outer ends of the two screw rods inside the clamping plate. A limiting block is arranged in the center of the rear end of the clamping plate, and the limiting block is correspondingly slidably connected inside the sliding groove. A second arc-shaped plate is fixedly installed on the front surface of the two clamping plates, and the two second arc-shaped plates are respectively correspondingly arranged inside the circular holes formed in the clamping plate.
[0015] Preferably, the two clamping plates are arranged up and down respectively, and the front ends of the two second arc-shaped plates are arranged oppositely. Rubber pads are arranged on the front surfaces of the two second arc-shaped plates.
[0016] (III) Beneficial effects
[0017] Compared with the prior art, the utility model provides a safety protection device for a building steel structure bending machine, which has the following
[0018] Beneficial effects:
[0019] 1. The fastening component driven by the first rotating motor can accurately and firmly clamp the steel structure, avoiding safety accidents caused by the sliding or displacement of the steel structure during the bending process. The application of the rubber pad further increases the friction force, effectively preventing the sliding of the steel structure during the clamping process and ensuring the safety of the operator. The elastic support structure composed of the first arc-shaped plate and the resilient belt on the auxiliary box can flexibly adapt to steel structures of different shapes and sizes, ensuring that the steel structure is always stably supported during the bending process. At the same time, the lead screw system driven by the second rotating motor can automatically adjust the position and angle of the auxiliary box to meet different bending requirements, further improving the safety and controllability of the operation.
[0020] 2. The positioning holes on the bottom plate and the stable base design ensure the precise positioning and fixation of the entire device in the working area, providing a solid foundation for subsequent bending operations. The precise clamping of the fastening component and the automatic adjustment function of the auxiliary box act together on the steel structure, achieving precise control and positioning of its position, thereby improving the accuracy of the bending operation. The support system composed of the cylinder, telescopic rod and the third arc-shaped plate on the support block provides stable support and guidance for the steel structure during the bending process. The rolling design of the first roller, the second roller and the third roller significantly reduces friction and resistance, enabling the steel structure to be bent smoothly along the predetermined trajectory, greatly improving the operation efficiency. At the same time, this efficient support and guidance mechanism also reduces energy consumption and material waste during the bending process, further enhancing the economic benefits. Description of the Drawings
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 It is a schematic diagram of the structure of the fastening component of the utility model;
[0023] Figure 3 It is a schematic diagram of the structure of the auxiliary box of the utility model;
[0024] Figure 4 It is a schematic diagram of the structure of the support block of the utility model.
[0025] In the figure: 1, bottom plate; 2, base; 3, auxiliary box; 4, first arc plate; 5, support block; 6, clamping plate; 7, first rotary motor; 8, screw; 9, clamping plate; 10, limit block; 11, second arc plate; 12, rubber pad; 13, cylinder; 14, first roller; 15, telescopic rod; 16, third arc plate; 17, second roller; 18, third roller; 19, rotating shaft; 20, resilient belt; 21, clamping member; 22, second rotary motor; 23, gear rod; 24, tapered gear disk; 25, gear ring; 26, roller ring; 27, lead screw. Specific embodiments
[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0027] Please refer to Figures 1-4 , a safety protection device for a building steel structure bending machine, including a bottom plate 1, positioning holes are respectively opened around the outer end of the bottom plate 1, a base 2 is fixedly installed in the center of the upper surface of the bottom plate 1, an auxiliary box 3 is connected to the front end of the upper end of the base 2, a first arc plate 4 is arranged at the upper end of the auxiliary box 3, a support block 5 is fixedly connected to the center of the upper surface of the base 2, and a clamping plate 6 is arranged at the rear end of the base 2. Among them, a circular hole is opened in the center of the outer end of the clamping plate 6, and a first rotary motor 7 is fixedly connected to the upper end of the clamping plate 6. It is characterized in that; it also includes;
[0028] A fastening assembly, fixedly installed inside the clamping plate 6 and used for tightly fitting and fixing the surface of the steel structure.
[0029] Furthermore, an arc groove is opened in the center of the upper end of the auxiliary box 3, clamping members 21 are respectively fixedly connected to both sides of the outer end of the arc groove, a rotating shaft 19 is fixedly installed at the upper end of one clamping member 21, a resilient belt 20 is hinged to the outer end of the rotating shaft 19, the upper end of the resilient belt 20 is fixedly connected to one side of the outer end of the first arc plate 4, and the other end of the outer end of the first arc plate 4 is correspondingly sleeved inside the other clamping member 21. Among them, a plurality of installation grooves are opened on the lower surface of the first arc plate 4, and third rollers 18 are respectively arranged inside the installation grooves.
[0030] Furthermore, a groove is opened in the center of the lower surface of the arc groove, a lead screw 27 is arranged inside the groove, a roller ring 26 is fixedly sleeved on the outer end of the lead screw 27 corresponding to the inside of the groove, and the outer end of the roller ring 26 extends to the outside of the groove. Among them, a gear ring 25 is fixedly sleeved on one outer end of the lead screw 27.
[0031] Furthermore, a screw rod is arranged inside the auxiliary box 3, and the screw rod is correspondingly arranged at the lower end of one side of the lead screw 27. The lower end of the gear ring 25 is meshed and connected with the outer end of the screw rod. A taper tooth disc 24 is fixedly installed at the front end of the screw rod. A second rotary motor 22 is arranged directly below the taper tooth disc 24. A gear rod 23 is fixedly connected to the output end of the second rotary motor 22, and the upper end of the gear rod 23 is meshed and connected with the lower end of the taper tooth disc 24.
[0032] Furthermore, an arc-shaped groove is formed in the center of the upper end of the support block 5. A sliding groove is arranged in the center of the lower surface of the arc-shaped groove. A plurality of first rollers 14 are fixedly installed inside the sliding groove. Cylinders 13 are fixedly installed on both sides of the upper end of the arc-shaped groove. A telescopic rod 15 is fixedly connected to the opposite side of the two cylinders 13. An arc-shaped plate III 16 is fixedly installed at the front end of the telescopic rod 15. A plurality of second rollers 17 are respectively arranged in the center of the front surface of the two arc-shaped plates III 16.
[0033] Furthermore, the fastening assembly includes a screw rod 8, clamping plates 9, limiting blocks 10 and arc-shaped plates II 11. Sliding grooves are respectively formed at both ends of the inner wall surface of the clamping plate 6. Two screw rods 8 are provided and are respectively arranged at both ends inside the clamping plate 6. Bearings are sleeved at both ends of the two screw rods 8, and the outer ends of the bearings are respectively fixedly installed on the inner wall surface of the clamping plate 6. The upper ends of the two screw rods 8 are correspondingly connected to the output end of the first rotary motor 7 through the bearings and the inner wall of the clamping plate 6. Clamping plates 9 are respectively threadedly connected to the outer ends of the two screw rods 8 inside the clamping plate 6. A limiting block 10 is arranged in the center of the rear end of the clamping plate 9, and the limiting block 10 is correspondingly slidably connected inside the sliding groove. Arc-shaped plates II 11 are fixedly installed on the front surfaces of the two clamping plates 9, and the two arc-shaped plates II 11 are respectively arranged inside the circular holes formed in the clamping plate 6.
[0034] Furthermore, the two clamping plates 9 are arranged up and down, and the front ends of the two arc-shaped plates II 11 are arranged oppositely. Rubber pads 12 are arranged on the front surfaces of the two arc-shaped plates II 11.
[0035] Working principle: First, place the bottom plate 1 in the working area and use the positioning holes on the bottom plate for precise positioning and fixation to ensure the stability of the entire device. The auxiliary box 3 is fixed on the bottom plate 1 through the base 2. The arc-shaped plate 1 4 on it is connected to the clamping member 21 through the resilient band 20 and the rotating shaft 19 to form a certain elastic support structure to adapt to steel structures of different shapes and sizes. When the steel structure is placed below the clamping plate 6, start the first rotating motor 7. The first rotating motor 7 drives the two screws 8 to rotate. Since the screw 8 is threadedly connected to the clamping plate 9 and the rear end of the clamping plate 9 slides in the chute through the limiting block 10, the rotation of the screw 8 will cause the clamping plates 9 to move towards each other, thereby driving the arc-shaped plate 2 11 to closely fit the surface of the steel structure to achieve stable clamping. The rubber pad 12 is provided to increase the friction and prevent the steel structure from sliding during the bending process. Before the bending starts, by controlling the operation of the second rotating motor 22, the gear rod 23 connected to its output end meshes with the tapered tooth disc 24 to drive the screw to rotate. Since the screw is connected to the gear ring 25 and the lead screw 27, the lead screw 27 moves in the groove under the support of the roller ring 26 to meet the requirements of different bending angles. The cylinder 13 on the support block 5 drives the telescopic rod 15 and the arc-shaped plate 3 16 to move forward. The rolling of the first roller 14, the second roller 17 and the third roller 18 provides stable support and guidance for the steel structure during the bending process, reducing friction and resistance. After the steel structure is stably clamped and the position is adjusted, the bending operation is performed on the steel structure. At this time, the fastening assembly ensures that the steel structure will not move, and the auxiliary box and the support block system provide the necessary support and guidance to ensure the safety and precision of the bending process. After the bending is completed, operate the first rotating motor 7 and the second rotating motor 22 in reverse to release the steel structure and adjust it back to the initial position. Then, by operating components such as the cylinder 13, the support block system is restored to the standby state to prepare for the next operation.
[0036] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A safety protection device for a building steel structure bending machine, comprising a bottom plate (1), positioning holes are respectively formed around the outer end of the bottom plate (1), a base (2) is fixedly installed at the center of the upper surface of the bottom plate (1), an auxiliary box (3) is connected to the front end of the upper end of the base (2), an arc-shaped plate one (4) is arranged at the upper end of the auxiliary box (3), a support block (5) is fixedly connected to the center of the upper surface of the base (2), and a clamping plate (6) is arranged at the rear end of the base (2), wherein a circular hole is formed in the center of the outer end of the clamping plate (6), and a rotary motor one (7) is fixedly connected to the upper end of the clamping plate (6), characterized in that; Further included is; a fastening assembly, fixedly installed inside the clamping plate (6) and used for tightly fitting and fixing the surface of the steel structure.
2. The safety protection device for a building steel structure bending machine according to claim 1, characterized in that: An arc-shaped groove is formed in the center of the upper end of the auxiliary box (3). Clamping members (21) are respectively fixedly connected to both sides of the outer end of the arc-shaped groove. A rotating shaft (19) is fixedly installed at the upper end of one clamping member (21). A resilient band (20) is hinged to the outer end of the rotating shaft (19). The upper end of the resilient band (20) is fixedly connected to one side of the outer end of the first arc-shaped plate (4), and the other end of the outer end of the first arc-shaped plate (4) is correspondingly sleeved inside the other clamping member (21). A plurality of mounting grooves are formed in the lower surface of the first arc-shaped plate (4), and third rollers (18) are respectively arranged inside the mounting grooves.
3. The safety protection device for a building steel structure bending machine according to claim 2, wherein: A groove is formed in the center of the lower surface of the arc-shaped groove, and a lead screw (27) is arranged inside the groove. A roller ring (26) is fixedly sleeved on the outer end of the lead screw (27) corresponding to the inside of the groove, and the outer end of the roller ring (26) extends to the outside of the groove. A gear ring (25) is fixedly sleeved on the outer end of one end of the lead screw (27).
4. The safety protection device for a building steel structure bending machine according to claim 2, wherein: A screw rod is arranged inside the auxiliary box (3), and the screw rod is correspondingly arranged at the lower side of one side of the lead screw (27). The lower end of the gear ring (25) is meshed and connected to the outer end of the screw rod. A taper gear disc (24) is fixedly installed at the front end of the screw rod. A second rotating motor (22) is arranged directly below the taper gear disc (24), and a gear rod (23) is fixedly connected to the output end of the second rotating motor (22). The upper end of the gear rod (23) is meshed and connected to the lower end of the taper gear disc (24).
5. The safety protection device for a building steel structure bending machine according to claim 1, characterized in that: An arc-shaped groove is formed in the center of the upper end of the support block (5). A sliding groove is arranged in the center of the lower surface of the arc-shaped groove, and a plurality of first rollers (14) are fixedly installed inside the sliding groove. Cylinders (13) are respectively fixedly installed on both sides of the upper end of the arc-shaped groove. A telescopic rod (15) is fixedly connected to the opposite side of the two cylinders (13). A third arc-shaped plate (16) is fixedly installed at the front end of the telescopic rod (15). A plurality of second rollers (17) are respectively arranged in the center of the front surfaces of the two third arc-shaped plates (16).
6. The safety protection device for a building steel structure bending machine according to claim 1, characterized in that: The fastening assembly includes a screw rod (8), a clamping plate (9), a limiting block (10), and an arc-shaped plate II (11). Both ends of the inner wall surface of the clamping plate (6) are respectively provided with sliding grooves. There are two screw rods (8), which are respectively arranged at both ends inside the clamping plate (6). Bearings are respectively sleeved at both ends of the two screw rods (8), and the outer ends of the bearings are respectively fixedly installed on the inner wall surface of the clamping plate (6). The upper ends of the two screw rods (8) are respectively connected to the output end of the first rotating motor (7) through the bearings and the inner wall of the clamping plate (6). The outer ends of the two screw rods (8) inside the clamping plate (6) are respectively threadedly connected with the clamping plate (9). A limiting block (10) is arranged at the center of the rear end of the clamping plate (9), and the limiting block (10) is correspondingly slidably connected inside the sliding groove. Arc-shaped plates II (11) are fixedly installed on the front end surfaces of the two clamping plates (9), and the two arc-shaped plates II (11) are respectively arranged inside the circular holes opened in the clamping plate (6).
7. The safety protection device for a building steel structure bending machine according to claim 6, wherein: The two clamping plates (9) are respectively arranged up and down, and the front ends of the two arc-shaped plates II (11) are arranged oppositely. Rubber pads (12) are arranged on the front end surfaces of the two arc-shaped plates II (11).