Abrasion-proof bus bending machine
Through the combined structure of hydraulic cylinder and polytetrafluoroethylene anti-wear strip, the problems of busbar wear and placement offset in busbar bending machine are solved, effectively straightening the busbar and reducing wear, and improving bending quality.
Patent Information
- Application Number
- CN202421975942.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-15
AI Technical Summary
During the bending process, the busbar bending machine is prone to wear due to excessive force on both ends of the busbar, and the tilt deviation of the busbar is affected by the bending quality.
The combined structure of hydraulic cylinder, mobile plate, mobile guide plate, guide wheel, fixed rod, U-shaped mobile rod, L-shaped mobile rod, second spring, fixed cylinder, push plate, bending base mold and bending groove is adopted, combined with polytetrafluoroethylene anti-wear bar, the busbar is effectively straightened and supported by the force point, and the wear is reduced.
Effectively avoid busbar placement offset affecting bending quality, reduce wear of busbar stress points, and improve the quality of bending process.
Smart Images

Figure CN223056593U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bus bar bending machines, in particular to an anti-wear bus bar bending machine. Background Art
[0002] A bus bar is made of high-conductivity copper or aluminum materials for transmitting electric energy and has the functions of collecting and distributing electric power. Generally, bus bars in different application scenarios have different specific shapes. A bus bar bending machine refers to special machine tools and other mechanical devices for bending bus bars. At present, during the bending operation of bus bars by a bus bar bending machine, excessive force at both ends of the bus bar easily causes significant wear between the bus bar and the die. At the same time, during the manual placement of the bus bar, the placement is prone to tilting and offset, seriously affecting the quality of the bending operation. Summary of the Utility Model
[0003] The purpose of the utility model is to provide an anti-wear bus bar bending machine, which has the advantages of being able to reduce the wear caused by force during the bending process of the bus bar, and being able to effectively straighten the tilted and offset bus bar during the bending operation, avoiding the influence of the bus bar's tilting and offset on the bending quality.
[0004] To achieve the above purpose, the utility model provides the following technical solution: an anti-wear bus bar bending machine, including a fixed frame, a hydraulic cylinder is fixedly installed on the top of the fixed frame, a moving plate is fixedly installed at the output end of the hydraulic cylinder, a bending die is fixedly installed at the bottom of the moving plate, a moving guide plate is fixedly connected to the back of the moving plate, a fixed rod is movably connected to the lower end of the fixed frame, a guide wheel is movably connected between the back of the fixed rod and the lower end of the front surface of the moving guide plate through a bearing, a U-shaped moving rod is fixedly connected to the front surface of the fixed rod, both ends of the top of the U-shaped moving rod are fixedly connected with L-shaped moving rods, the surface of the L-shaped moving rod is movably connected with a fixed cylinder, a push plate is fixedly connected to the front surface of the fixed cylinder, a second spring is fixedly connected between the inner cavity of the fixed cylinder and the front surface of the L-shaped moving rod, a support platform is fixedly connected to the bottom of the fixed frame, a bending bottom die is fixedly installed at the middle end of the top of the support platform, the bottom of the push plate is movably connected to the top of the bending bottom die, a bending groove is opened at the middle end of the bending bottom die, polytetrafluoroethylene anti-wear strips are fixedly connected to both ends of the bending groove, and fixed baffles are fixedly connected to both ends of the top of the bending bottom die.
[0005] As a preferred solution, accommodation holes are opened at both ends of the back of the bending bottom die, the surface of the U-shaped moving rod is movably connected to the surface of the accommodation hole, and a first spring is fixedly connected between the surface of the accommodation hole and the front surface of the U-shaped moving rod.
[0006] As a preferred solution, the upper ends on both sides of the support table are movably connected with adjusting screws through bearings. One side of the two adjusting screws close to each other is movably connected with a support plate through a bearing. The top of the support plate is fixedly connected to the top of the inner cavity of the support table. A limit baffle is threadedly connected to the surface of the adjusting screw. Guide cross bars are fixedly connected to both ends of the top of the support table. The middle of the limit baffle is movably connected to the surface of the guide cross bar.
[0007] As a preferred solution, a limit groove is formed at the top of the L-shaped moving rod. A limit block is fixedly connected to the top of the inner cavity of the fixed cylinder. The surface of the limit block is movably connected to the surface of the limit groove.
[0008] As a preferred solution, a guide vertical rod is fixedly connected to the upper end of the fixed frame. The surface of the moving plate is movably connected to the surface of the guide vertical rod.
[0009] As a preferred solution, reinforcing rods are fixedly connected to the lower ends on both sides of the moving guide plate. The upper ends of the reinforcing rods are fixedly connected to the surface of the moving plate.
[0010] As a preferred solution, support blocks are fixedly connected to the bottom of the outer surface of the support table, and the number of the support blocks is four.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] Through the setting of the bending bottom die, the present utility model can support the busbar to be bent and processed. Through the settings of the hydraulic cylinder, the moving plate, the moving guide plate, the guide wheel, the fixed rod, the U-shaped moving rod, the L-shaped moving rod, the second spring, the fixed cylinder, the push plate, the fixed baffle, the bending bottom die and the bending groove, the placed busbar can be effectively straightened, effectively avoiding the influence of the subsequent bending quality caused by the offset and inclination of the placed busbar. At the same time, the effect of effectively bending the busbar is achieved. And through the setting of the polytetrafluoroethylene anti-wear strip, the stress points at both ends of the busbar can be supported during the bending process. And because the material of the polytetrafluoroethylene anti-wear strip itself is polytetrafluoroethylene, it has good self-lubricating performance and a small friction coefficient. Therefore, the probability of wear on the stress points at both ends during the busbar bending process is effectively reduced, which is beneficial for personnel to use.
[0013] Through the arrangement of the accommodation hole and the first spring, the present utility model achieves the purpose of supporting and guiding the U-shaped moving rod, avoiding the inclination of the U-shaped moving rod during the movement process. At the same time, under the action of the movement of the U-shaped moving rod, the first spring can be compressed, and the first spring applies a tension to the U-shaped moving rod, so as to facilitate the subsequent movement and reset of the U-shaped moving rod. Through the arrangement of the limit baffle, the two sides of the busbar placed on the top of the bending bottom die can be effectively limited. Through the arrangement of the adjusting screw, by operating the rotation of the adjusting screw, the limit baffle can be driven to move, facilitating the adjustment of the position of the limit baffle by the personnel according to the length of the busbar. Through the arrangement of the support plate, the purpose of supporting the adjusting screw is achieved, effectively avoiding the inclination of the adjusting screw due to force. Through the arrangement of the guiding cross bar, the purpose of guiding the limit baffle is achieved, effectively avoiding the inclination of the limit baffle during the movement process. Through the arrangement of the limit groove and the limit block, the effective limit between the fixed cylinder and the L-shaped moving rod can be carried out, avoiding the loosening of the fixed cylinder from the surface of the L-shaped moving rod. Through the arrangement of the guiding vertical rod, the purpose of guiding the moving plate is achieved, avoiding the inclination of the moving plate during the movement process. Through the arrangement of the strengthening rod, the connection strength between the moving guide plate and the moving plate is effectively improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a three-dimensional view of the present utility model;
[0015] Figure 2 is a front sectional structure schematic diagram of the support table of the present utility model;
[0016] Figure 3 is a right sectional structure schematic diagram of the fixed frame of the present utility model;
[0017] Figure 4 is a right sectional structure schematic diagram of the bending bottom die of the present utility model;
[0018] Figure 5 is a right sectional structure schematic diagram of the fixed cylinder of the present utility model.
[0019] In the figure: 1, support table; 2, bending groove; 3, bending bottom die; 4, limit baffle; 5, bending press die; 6, moving plate; 7, hydraulic cylinder; 8, fixed frame; 9, guiding cross bar; 10, adjusting screw; 11, support plate; 12, polytetrafluoroethylene anti-wear strip; 13, U-shaped moving rod; 14, fixed rod; 15, guide wheel; 16, moving guide plate; 17, guiding vertical rod; 18, strengthening rod; 19, fixed baffle; 20, push plate; 21, fixed cylinder; 22, L-shaped moving rod; 23, first spring; 24, accommodation hole; 25, second spring; 26, limit block; 27, limit groove. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0021] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure or characteristic that can be included in at least one implementation manner of the present invention. The "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that mutually excludes other embodiments. Embodiment 1
[0022] Please refer to Figures 1 - 5 As shown in the figure, the present invention provides an anti-wear bus bar bending machine, which includes a fixed frame 8. A hydraulic cylinder 7 is fixedly installed on the top of the fixed frame 8. The output end of the hydraulic cylinder 7 is fixedly installed with a moving plate 6. A bending die 5 is fixedly installed at the bottom of the moving plate 6. A moving guide plate 16 is fixedly connected to the back of the moving plate 6. The lower end of the fixed frame 8 is movably connected to a fixed rod 14. A guide wheel 15 is movably connected between the back of the fixed rod 14 and the lower end of the front surface of the moving guide plate 16 through a bearing. A U-shaped moving rod 13 is fixedly connected to the front surface of the fixed rod 14. Both ends of the top of the U-shaped moving rod 13 are fixedly connected with L-shaped moving rods 22. The surface of the L-shaped moving rod 22 is movably connected to a fixed cylinder 21. A push plate 20 is fixedly connected to the front surface of the fixed cylinder 21. A second spring 25 is fixedly connected between the inner cavity of the fixed cylinder 21 and the front surface of the L-shaped moving rod 22. The bottom of the fixed frame 8 is fixedly connected with a support table 1. A bending bottom die 3 is fixedly installed in the middle of the top of the support table 1. The bottom of the push plate 20 is movably connected to the top of the bending bottom die 3. A bending groove 2 is opened in the middle of the bending bottom die 3. Teflon anti-wear strips 12 are fixedly connected to both ends of the bending groove 2. Fixed baffles 19 are fixedly connected to both ends of the top of the bending bottom die 3.
[0023] In this technical solution, through the setting of the bending bottom die 3, the busbar to be bent can be supported. Through the settings of the hydraulic cylinder 7, the moving plate 6, the moving guide plate 16, the guide wheel 15, the fixed rod 14, the U-shaped moving rod 13, the L-shaped moving rod 22, the second spring 25, the fixed cylinder 21, the push plate 20, the fixed baffle 19, the bending bottom die 3 and the bending groove 2, the placed busbar can be effectively straightened, effectively avoiding the influence of the subsequent bending quality due to the offset and inclination of the placed busbar. At the same time, the effect of effectively bending the busbar is achieved. And through the setting of the polytetrafluoroethylene anti-wear strip 12, the stress points at both ends of the busbar can be supported during the bending process. And because the material of the polytetrafluoroethylene anti-wear strip 12 itself is polytetrafluoroethylene, it has good self-lubricating performance and a small friction coefficient. Therefore, the probability of wear on the stress points at both ends during the busbar bending process is effectively reduced, which is beneficial for personnel to use. Embodiment 2
[0024] On the basis of Embodiment 1, as shown in the present utility model Figures 1 - 5 shown, accommodation holes 24 are respectively opened at both ends of the back surface of the bending bottom die 3. The surface of the U-shaped moving rod 13 is movably connected to the surface of the accommodation hole 24. A first spring 23 is fixedly connected between the surface of the accommodation hole 24 and the front surface of the U-shaped moving rod 13. The upper ends on both sides of the support table 1 are respectively movably connected through bearings with adjusting screws 10. One side of the two adjusting screws 10 close to each other is movably connected through a bearing with a support plate 11. The top of the support plate 11 is fixedly connected to the top of the inner cavity of the support table 1. The surface of the adjusting screw 10 is threadedly connected with a limit baffle 4. Both ends of the top of the support table 1 are fixedly connected with guiding cross bars 9. The middle end of the limit baffle 4 is movably connected to the surface of the guiding cross bar 9. A limit groove 27 is opened at the top of the L-shaped moving rod 22. The top of the inner cavity of the fixed cylinder 21 is fixedly connected with a limit block 26. The surface of the limit block 26 is movably connected to the surface of the limit groove 27. The upper end of the fixed frame 8 is fixedly connected with a guiding vertical rod 17. The surface of the moving plate 6 is movably connected to the surface of the guiding vertical rod 17. Strengthening rods 18 are respectively fixedly connected to the lower ends on both sides of the moving guide plate 16. The upper ends of the strengthening rods 18 are fixedly connected to the surface of the moving plate 6. A support block is fixedly connected to the bottom of the outer surface of the support table 1, and the number of the support blocks is four.
[0025] In this technical solution, through the settings of the accommodation hole 24 and the first spring 23, the purpose of supporting and guiding the U-shaped moving rod 13 is achieved, avoiding the inclination of the U-shaped moving rod 13 during the movement. At the same time, under the action of the movement of the U-shaped moving rod 13, the first spring 23 can be compressed, and the first spring 23 exerts a tension force on the U-shaped moving rod 13, so that the U-shaped moving rod 13 can be moved and reset subsequently. Through the setting of the limit baffle 4, the two sides of the busbar placed on the top of the bending bottom die 3 can be effectively limited. Through the setting of the adjusting screw 10, by manipulating the rotation of the adjusting screw 10, the limit baffle 4 can be driven to move, facilitating the adjustment of the position of the limit baffle 4 by the operator according to the length of the busbar. Through the setting of the support plate 11, the purpose of supporting the adjusting screw 10 is achieved, effectively avoiding the inclination of the adjusting screw 10 due to the force. Through the setting of the guiding cross bar 9, the purpose of guiding the limit baffle 4 is achieved, effectively avoiding the inclination of the limit baffle 4 during the movement. Through the settings of the limit groove 27 and the limit block 26, the effective limit between the fixed cylinder 21 and the L-shaped moving rod 22 can be achieved, avoiding the loosening of the fixed cylinder 21 from the surface of the L-shaped moving rod 22. Through the setting of the guiding vertical rod 17, the purpose of guiding the moving plate 6 is achieved, avoiding the inclination of the moving plate 6 during the movement. Through the setting of the reinforcing rod 18, the connection strength between the moving guide plate 16 and the moving plate 6 is effectively improved.
[0026] The working principle of this utility model is as follows: Through the setting of the bending bottom die 3, the busbar to be bent and processed can be supported. By controlling the elongation of the hydraulic cylinder 7, the moving plate 6, the bending press die 5 and the moving guide plate 16 can be pushed to move downward. During the movement of the moving guide plate 16, it can push the guide wheel 15, the fixed rod 14, the U-shaped moving rod 13, the L-shaped moving rod 22, the second spring 25, the fixed cylinder 21 and the push plate 20 to move through the inclined plane. Thus, the push plate 20 can contact the back surface of the busbar in advance under the action of the movement, and push the busbar to contact the surface of the fixed baffle 19, so as to effectively straighten the busbar placed on the top of the bending bottom die 3, effectively avoiding the influence of the offset and inclination of the busbar placement on the subsequent bending quality. Subsequently, under the continuous elongation of the hydraulic cylinder 7, the bending press die 5 can contact the top of the busbar, and the middle part of the busbar can be pressed down into the bending groove 2 in the middle of the bending bottom die 3, thus achieving the effect of effectively bending the busbar. At the same time, through the setting of the polytetrafluoroethylene anti-wear strip 12, the stress points at both ends of the busbar can be supported during the bending process. And because the material of the polytetrafluoroethylene anti-wear strip 12 itself is polytetrafluoroethylene, it has good self-lubricating performance and a small friction coefficient, thus effectively reducing the probability of wear on the stress points at both ends during the busbar bending process, which is beneficial for the operator to use.
[0027] Importantly, it should be noted that the construction and arrangement of the present application shown in multiple different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who refer to this disclosure should easily understand that many modifications are possible without substantially departing from the novel teachings and advantages of the subject matter described in this application (e.g., changes in the dimensions, scales, structures, shapes and proportions of various elements, as well as parameter values (such as temperature, pressure, etc.), installation arrangements, use of materials, colors, orientations, etc.). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature, number or position of discrete elements may be altered or changed. Accordingly, all such modifications are intended to be included within the scope of the present utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "means-plus-function" clause is intended to cover the structures that perform the recited function herein, and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present utility model. Therefore, the present utility model is not limited to a particular embodiment, but extends to various modifications that still fall within the scope of the appended claims.
[0028] In addition, in order to provide a concise description of the exemplary embodiments, all features of the actual embodiments may not be described (i.e., those features that are not relevant to the currently considered best mode of implementing the present utility model or those features that are not relevant to the implementation of the present utility model).
[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit the protection scope of the present utility model. Although the present utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present utility model can be modified or equivalently replaced without departing from the essence and scope of the technical solutions of the present utility model.
Claims
1. A bus bar bender for preventing wear, comprising a fixed frame (8), characterized in that: A hydraulic cylinder (7) is fixedly installed at the top of the fixing frame (8). The output end of the hydraulic cylinder (7) is fixedly installed with a moving plate (6). A bending die (5) is fixedly installed at the bottom of the moving plate (6). The back of the moving plate (6) is fixedly connected with a moving guide plate (16). The lower end of the fixing frame (8) is movably connected with a fixing rod (14). A guide wheel (15) is movably connected between the back of the fixing rod (14) and the lower end of the front surface of the moving guide plate (16) through a bearing. The front surface of the fixing rod (14) is fixedly connected with a U-shaped moving rod (13). Both ends of the top of the U-shaped moving rod (13) are fixedly connected with L-shaped moving rods (22). The surface of the L-shaped moving rod (22) is movably connected with a fixing cylinder (21). A pushing plate (20) is fixedly connected to the front surface of the fixing cylinder (21). A second spring (25) is fixedly connected between the inner cavity of the fixing cylinder (21) and the front surface of the L-shaped moving rod (22). A support platform (1) is fixedly connected to the bottom of the fixing frame (8). A bending bottom die (3) is fixedly installed at the middle end of the top of the support platform (1). The bottom of the pushing plate (20) is movably connected to the top of the bending bottom die (3). A bending groove (2) is opened at the middle end of the bending bottom die (3). Polytetrafluoroethylene anti-wear strips (12) are fixedly connected to both ends of the bending groove (2). Fixed baffles (19) are fixedly connected to both ends of the top of the bending bottom die (3).
2. The bus bar bender for preventing wear according to claim 1, characterized in that: Accommodation holes (24) are opened at both ends of the back of the bending bottom die (3). The surface of the U-shaped moving rod (13) is movably connected to the surface of the accommodation holes (24). A first spring (23) is fixedly connected between the surface of the accommodation holes (24) and the front surface of the U-shaped moving rod (13).
3. The bus bar bender for anti-wear according to claim 1, wherein: Adjusting screws (10) are movably connected to the upper ends of both sides of the support platform (1) through bearings. A support plate (11) is movably connected to the side of the two adjusting screws (10) close to each other through a bearing. The top of the support plate (11) is fixedly connected to the top of the inner cavity of the support platform (1). A limiting baffle (4) is threadedly connected to the surface of the adjusting screw (10). Guide cross bars (9) are fixedly connected to both ends of the top of the support platform (1). The middle end of the limiting baffle (4) is movably connected to the surface of the guide cross bar (9).
4. A busbar bending machine for preventing wear according to claim 1, wherein: A limiting groove (27) is opened at the top of the L-shaped moving rod (22). A limiting block (26) is fixedly connected to the top of the inner cavity of the fixing cylinder (21). The surface of the limiting block (26) is movably connected to the surface of the limiting groove (27).
5. A busbar bending machine for preventing wear according to claim 1, characterized in that: A guiding vertical rod (17) is fixedly connected to the upper end of the fixing frame (8). The surface of the moving plate (6) is movably connected to the surface of the guiding vertical rod (17).
6. The busbar bender for preventing wear according to claim 1, wherein: Reinforcing rods (18) are fixedly connected to both lower ends of the moving guide plate (16). The upper ends of the reinforcing rods (18) are fixedly connected to the surface of the moving plate (6).
7. An anti-wear bus bar bending machine according to claim 1, characterized in that: Support blocks are fixedly connected to the bottom of the outer surface of the support platform (1), and the number of the support blocks is four.