Electric furnace heating wire forming device

The motor-driven rotary drum and ring gear slide structure realize automatic winding and cutting of the heating wire, solving the problem of high labor intensity for workers in the processing of heating wire and improving production efficiency.

CN223056627UActive Publication Date: 2025-07-04LUOYANG YICHUAN ELECTRIC FURNACE MATERIAL
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Patent Information

Application Number
CN202422233797.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-07-04
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

In the prior art, workers have high labor intensity during the winding of heating wire, which affects production efficiency.

Method used

An electric furnace heating wire forming device is designed to drive the rotor and screw to rotate through a motor, and combine the ring gear and slide rail structure to automatically wind and cut the heating wire, reducing manual operation.

Benefits of technology

It reduces the labor intensity of workers and improves the production efficiency of heating wires.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heating wire processing, in particular to an electric furnace heating wire forming device which comprises a working table, two supporting legs are fixedly connected to the bottom of the working table, two side plates and two inner plates are fixedly connected to the top of the working table, motors are fixedly connected to the outer sides of the side plates, and the inner plates are fixedly connected to the outer sides of the side plates. A rotating cylinder is rotatably connected to the side, away from the motor, of the side plate, a threaded cylinder is fixedly connected between the two inner plates, a rotating rod is slidably connected to the interior of the rotating cylinder, a first lead screw is fixedly connected to the end, close to the inner plates, of the rotating rod, and a second lead screw is fixedly connected to the end, close to the inner plates, of the first lead screw; the second lead screw penetrates through the threaded cylinder and is fixedly connected with a wire winding rod, and the wire winding rod penetrates through the side wall of the side plate. By means of the technical scheme, the problem that in the prior art, when batch heating wires are machined and produced, the labor intensity of workers is large, and therefore the production efficiency of the heating wires is affected is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heating wire processing, in particular to a forming device for an electric furnace heating wire. Background Technique

[0002] The electric furnace heating wire, also often called the electric heating wire or the electric heating line, is the core component used to generate heat in the electric furnace. During the processing and forming of the heating wire, professional cutting tools are usually used to cut the electric heating wire into the required length, and it is processed into the designed shape by bending, winding, etc. The wound heating wire structure helps to increase the heat dissipation surface area, thereby improving the heat dissipation efficiency.

[0003] At present, during the winding process of the heating wire, the heating wire on the winding shaft is usually cut manually. When processing and producing a batch of heating wires, the labor intensity of workers is relatively large, thus affecting the production efficiency of the heating wire. Therefore, the utility model proposes a forming device for an electric furnace heating wire. Content of the Utility Model

[0004] The purpose of the utility model is to provide a forming device for an electric furnace heating wire to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A forming device for an electric furnace heating wire, including a workbench, two support legs are fixedly connected to the bottom of the workbench, two side plates and two inner plates are fixedly connected to the top of the workbench, a motor is fixedly connected to the outside of the side plate, a rotating cylinder is rotatably connected to the side of the side plate away from the motor, a threaded cylinder is fixedly connected between the two inner plates, a rotating rod is slidably connected inside the rotating cylinder, a first lead screw is fixedly connected to the end of the rotating rod close to the inner plate, a second lead screw is fixedly connected to the end of the first lead screw close to the inner plate, the second lead screw penetrates through the threaded cylinder and is fixedly connected with a wire winding rod, the wire winding rod penetrates through the side wall of the side plate, two sliding rods are slidably connected to the top of the workbench, and a cutting knife is fixedly connected to the top of each sliding rod.

[0006] Preferably, a rotating bearing is rotatably connected inside the side plate, and the wire winding rod is rotatably connected to the side plate through the rotating bearing.

[0007] Preferably, two bottom cylinders are fixedly connected to the top of the workbench, and clamping rods are rotatably connected to the top of each bottom cylinder.

[0008] Preferably, an upper gear ring is rotatably connected to the bottom of the workbench, an upper sliding rail is fixedly connected to the bottom of the upper gear ring, a lower sliding rail is rotatably connected to the bottom of the upper sliding rail, and a lower gear ring is fixedly connected to the bottom of the lower sliding rail.

[0009] Preferably, two bottom blocks are fixedly connected to the bottom of the workbench. An expansion rod is slidably connected between the two bottom blocks. One end of the expansion rod penetrates through the bottom block and is fixedly connected to a push plate. An upper rack and a lower rack are fixedly connected to the side of the push plate away from the expansion rod.

[0010] Preferably, a moving plate is threadedly sleeved on the outer side wall of the first lead screw. A moving groove is formed in the top of the workbench. The bottom end of the moving plate penetrates through the moving groove.

[0011] Preferably, a resisting circular block is fixedly connected to the side of each of the two sliding rods close to each other.

[0012] The utility model provides an electric furnace heating wire forming device, which has the following beneficial effects:

[0013] By controlling the motor to drive the rotating cylinder to rotate, the rotating cylinder drives the rotating rod, the first lead screw and the second lead screw to rotate. Under the action of the threaded cylinder, the second lead screw drives the wire winding rod to perform a spiral movement, so that the wire winding rod winds the heating wire. At the same time, the first lead screw drives the moving plate to slide along the moving groove. The moving plate drives the upper rack and the upper gear ring to be meshed and connected, and the lower rack and the lower gear ring to be meshed and connected through the expansion rod and the push plate. The upper gear ring and the lower gear ring drive the upper sliding rail and the lower sliding rail to rotate in the opposite direction. The upper sliding rail and the lower sliding rail drive the two sliding rods and the two cutting knives to move towards each other, so that the two cutting knives cut the heating wire, avoiding manual cutting of the heating wire on the wire winding rod, thereby reducing the labor intensity of workers and improving the production efficiency of the heating wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 is a schematic diagram of the structure of the second lead screw in the utility model;

[0016] Figure 3 is a schematic diagram of the structure of the expansion rod in the utility model;

[0017] Figure 4 is a schematic diagram of the structure of the resisting circular block in the utility model.

[0018] In the figure: 1, workbench; 11, support leg; 12, motor; 2, side plate; 21, inner plate; 22, rotating cylinder; 23, threaded cylinder; 24, rotating rod; 25, first lead screw; 26, second lead screw; 27, wire winding rod; 28, sliding rod; 29, cutting knife; 3, rotating bearing; 4, bottom cylinder; 41, clamping rod; 5, upper gear ring; 51, upper sliding rail; 52, lower sliding rail; 53, lower gear ring; 6, bottom block; 61, expansion rod; 62, push plate; 63, upper rack; 64, lower rack; 7, moving plate; 71, moving groove; 8, resisting circular block. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] Next, in combination with the drawings in the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described.

[0020] Embodiment: Please refer to Figures 1-4 , the present utility model provides a technical solution: an electric furnace heating wire forming device, including a workbench 1, two support legs 11 are fixedly connected to the bottom of the workbench 1, two side plates 2 and two inner plates 21 are fixedly connected to the top of the workbench 1, a motor 12 is fixedly connected to the outside of the side plate 2, a rotating cylinder 22 is rotatably connected to the side of the side plate 2 away from the motor 12, a threaded cylinder 23 is fixedly connected between the two inner plates 21, a rotating rod 24 is slidably connected inside the rotating cylinder 22, a first lead screw 25 is fixedly connected to the end of the rotating rod 24 close to the inner plate 21, a second lead screw 26 is fixedly connected to the end of the first lead screw 25 close to the inner plate 21, the second lead screw 26 penetrates through the threaded cylinder 23 and is fixedly connected to a wire winding rod 27, the wire winding rod 27 penetrates through the side wall of the side plate 2, two sliding rods 28 are slidably connected to the top of the workbench 1, and a cutting knife 29 is fixedly connected to the top of each sliding rod 28.

[0021] A rotating bearing 3 is rotatably connected inside the side plate 2, and the wire winding rod 27 is rotatably connected to the side plate 2 through the rotating bearing 3. By setting the rotating bearing 3, the rotating bearing 3 is used to bear and limit the wire winding rod 27, reducing the frictional resistance between the wire winding rod 27 and the side plate 2, thereby improving the use effect of the wire winding rod 27.

[0022] Two bottom cylinders 4 are fixedly connected to the top of the workbench 1, and a clamping rod 41 is rotatably connected to the top of each bottom cylinder 4. By setting the clamping rod 41, one end of the heating wire passes through the two clamping rods 41 and is wound around the wire winding rod 27, limiting one end of the heating wire, thereby improving the winding effect of the heating wire.

[0023] An upper gear ring 5 is rotatably connected to the bottom of the workbench 1, an upper slide rail 51 is fixedly connected to the bottom of the upper gear ring 5, a lower slide rail 52 is rotatably connected to the bottom of the upper slide rail 51, and a lower gear ring 53 is fixedly connected to the bottom of the lower slide rail 52. By setting the upper gear ring 5 and the lower gear ring 53, the upper gear ring 5 and the lower gear ring 53 drive the upper slide rail 51 and the lower slide rail 52 to rotate in opposite directions, and the upper slide rail 51 and the lower slide rail 52 drive the two sliding rods 28 and the cutting knife 29 to move towards the heating wire, thereby completing the cutting process of the heating wire.

[0024] Two bottom blocks 6 are fixedly connected to the bottom of the workbench 1, a telescopic rod 61 is slidably connected between the two bottom blocks 6, one end of the telescopic rod 61 penetrates through the bottom block 6 and is fixedly connected to a push plate 62, and an upper rack 63 and a lower rack 64 are fixedly connected to the side of the push plate 62 away from the telescopic rod 61. By setting the upper rack 63 and the lower rack 64, the upper rack 63 and the lower rack 64 are meshed with the upper gear ring 5 and the lower gear ring 53, thereby driving the upper gear ring 5 and the lower gear ring 53 to rotate in opposite directions.

[0025] A moving plate 7 is threadedly sleeved on the outer side wall of the first lead screw 25. A moving groove 71 is formed in the top of the workbench 1. The bottom end of the moving plate 7 penetrates through the moving groove 71. By arranging the moving plate 7, the first lead screw 25 drives the moving plate 7 to slide along the moving groove 71, so that the moving plate 7 pushes the telescopic rod 61.

[0026] On one side of the two sliding rods 28 close to each other, a resisting circular block 8 is fixedly connected. By arranging the resisting circular block 8, during the process of the two sliding rods 28 moving towards each other, the sliding rods 28 are limited, preventing the sliding rods 28 from driving the two cutting blades 29 to impact each other, and thus protecting the cutting blades 29.

[0027] Working principle: By starting the motor 12, the motor 12 drives the rotating cylinder 22 to rotate through the output end. The rotating cylinder 22 drives the rotating rod 24 inside it to rotate synchronously. The rotating rod 24 drives the first lead screw 25 and the second lead screw 26 to rotate. Under the action of the threaded cylinder 23, the second lead screw 26 drives the wire winding rod 27 to move spirally towards the side plate 2, so that the wire winding rod 27 winds the heating wire outside it. At the same time, the first lead screw 25 drives the moving plate 7 outside it to slide along the moving groove 71. The moving plate 7 pushes the telescopic rod 61 to move upwards towards the upper gear ring 5 through its bottom end. The telescopic rod 61 drives the upper rack 63 and the upper gear ring 5 to be meshed and connected, and the lower rack 64 and the lower gear ring 53 to be meshed and connected through the push plate 62, so that the upper gear ring 5 and the lower gear ring 53 drive the upper slide rail 51 and the lower slide rail 52 to rotate in the opposite direction. Under the limiting action of the upper slide rail 51 and the lower slide rail 52, the upper slide rail 51 and the lower slide rail 52 drive the two sliding rods 28 to move towards each other. The two sliding rods 28 drive the two cutting blades 29 to move towards the heating wire, so that the two cutting blades 29 cut the heating wire, avoiding manual cutting of the heating wire on the wire winding rod 27, thereby reducing the labor intensity of workers and improving the production efficiency of the heating wire.

[0028] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An electric furnace heating wire forming device, comprising a workbench (1), characterized in that, Two support legs (11) are fixedly connected to the bottom of the workbench (1). Two side plates (2) and two inner plates (21) are fixedly connected to the top of the workbench (1). A motor (12) is fixedly connected to the outer side of the side plate (2). A rotating cylinder (22) is rotatably connected to the side of the side plate (2) away from the motor (12). A threaded cylinder (23) is fixedly connected between the two inner plates (21). A rotating rod (24) is slidably connected inside the rotating cylinder (22). One end of the rotating rod (24) close to the inner plate (21) is fixedly connected to a first lead screw (25). One end of the first lead screw (25) close to the inner plate (21) is fixedly connected to a second lead screw (26). The second lead screw (26) penetrates through the threaded cylinder (23) and is fixedly connected to a wire winding rod (27). The wire winding rod (27) penetrates through the side wall of the side plate (2). Two sliding rods (28) are slidably connected to the top of the workbench (1). Cutting knives (29) are fixedly connected to the tops of the sliding rods (28).

2. The shaping device for the electric furnace heating wire according to claim 1, characterized in that, A rotating bearing (3) is rotatably connected inside the side plate (2). The wire winding rod (27) is rotatably connected to the side plate (2) through the rotating bearing (3).

3. The shaping device for the heating wire of an electric furnace according to claim 1, characterized in that, Two bottom cylinders (4) are fixedly connected to the top of the workbench (1). Clamping rods (41) are rotatably connected to the tops of the bottom cylinders (4).

4. A shaping device for an electric furnace heating wire according to claim 1, characterized in that, An upper gear ring (5) is rotatably connected to the bottom of the workbench (1). An upper sliding rail (51) is fixedly connected to the bottom of the upper gear ring (5). A lower sliding rail (52) is rotatably connected to the bottom of the upper sliding rail (51). A lower gear ring (53) is fixedly connected to the bottom of the lower sliding rail (52).

5. A forming device for an electric furnace heating wire according to claim 1, characterized in that, Two bottom blocks (6) are fixedly connected to the bottom of the workbench (1). A telescopic rod (61) is slidably connected between the two bottom blocks (6). One end of the telescopic rod (61) penetrates through the bottom block (6) and is fixedly connected to a push plate (62). An upper rack (63) and a lower rack (64) are fixedly connected to the side of the push plate (62) away from the telescopic rod (61).

6. The forming device for the electric furnace heating wire according to claim 1, wherein, A moving plate (7) is threadedly sleeved on the outer side wall of the first lead screw (25). A moving groove (71) is formed in the top of the workbench (1). The bottom end of the moving plate (7) penetrates through the moving groove (71).

7. An electric furnace heating wire forming device according to claim 1, characterized in that, Contact circular blocks (8) are fixedly connected to the sides of the two sliding rods (28) close to each other.