Sand casting device for casting part machining
By designing a sand turning device for casting parts processing, using the annular plate and rotary plate structure of the drive motor and the rotary shaft, the effective mixing of fine sand bodies and adhesives is achieved, solving the problem of low molding rate in the prior art and improving the quality of castings.
Patent Information
- Application Number
- CN202421819952.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-07-30
AI Technical Summary
In the prior art, it is difficult to effectively mix fine sand bodies and binders during the sand casting process, resulting in a low molding rate.
A sand turning device for casting parts processing is designed, including a driving motor, a rotating shaft, annular plate and a transfer plate structure, which is used to stir the fine sand body and binder, filter large particles through a filter screen to achieve screening and mixing of sand body.
The molding rate of turning sand casting is improved, ensuring that the fine sand body is evenly mixed with the adhesive, and improving the quality of the castings.
Smart Images
Figure CN223056649U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting part processing, and more specifically, to a sand casting device for casting part processing. Background Technique
[0002] Sand casting is a production method in which molten metal is poured into the cavity of a casting mold and cooled and solidified to obtain a product. Sand molds are usually used to manufacture cast iron parts. The raw material of the sand mold is mainly sand, which is mixed with a binder, water, etc. The sand mold material must have a certain bonding strength so that it can be shaped into the required shape and resist the erosion of high-temperature molten iron without collapsing. When making a sand mold, it is necessary to consider where the molten iron flows in and how to fill the cavity to obtain high-quality castings. After the sand mold is made, it can be poured, that is, the molten iron is poured into the cavity of the sand mold. During pouring, the temperature of the molten iron is 1250-1350 degrees, and the temperature is even higher during melting. Then, it also needs to go through processes such as sand removal, repair, and grinding before it can become a qualified casting.
[0003] Based on the above, the inventor found that: when mixing and stirring the sand body during sand casting, since fine-grained sand body is required and water and binder need to be added to the fine sand body. Therefore, in view of this, the existing structure is studied and improved to provide a sand casting device for casting part processing, with the expectation of achieving a more practical value purpose. Content of the Utility Model
[0004] 1. Technical Problems to be Solved
[0005] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a sand casting device for casting part processing, which can screen the sand body, and at the same time can stir the fine sand body, water and binder, and improve the forming rate of the operator's sand casting.
[0006] 2. Technical Solutions
[0007] To solve the above problems, the utility model adopts the following technical solutions.
[0008] A sand turning device for processing castings, comprising a device body, a fixed block is fixedly connected to the outside of the device body, a driving motor is fixedly welded to the top center end of the device body, a sand inlet is arranged on a side close to the driving motor, and the bottom of the sand inlet is opened at the top of the device body, a cover plate is threadedly connected to the top of the sand inlet, a knob is fixedly welded to the top center end of the cover plate, a filter is fixedly connected to the inside of the device body, a discharge valve is fixedly connected to the bottom of the device body, the output end of the driving motor is connected to a rotating shaft through a coupling, four annular plates are fixedly connected to the outside bottom of the rotating shaft, a connecting block is fixedly connected to the bottom of the rotating shaft, a fixed shaft 1 and a fixed shaft 2 are respectively fixedly connected to the two sides of the bottom of the connecting block, five rotating plates are fixedly connected to the outsides of the fixed shaft 1 and the fixed shaft 2, a feeding port is opened on one side of the device body, two semicircular fixing rings are fixedly connected to the outside of the feeding port, and the connection points of the two semicircular fixing rings are respectively threadedly connected by bolts.
[0009] Furthermore, the four annular plates are located inside the device body, and the four annular plates are attached to the top of the filter.
[0010] Furthermore, the connection block is located at the bottom of the filter screen, a through hole is opened inside the filter screen, and the rotating shaft is fixedly connected to the inside of the through hole.
[0011] Furthermore, the fixed shaft 1 and the fixed shaft 2 are connected via a fixed plate, and one side of the five rotating plates is respectively attached to the inner wall of the device body.
[0012] Furthermore, two of the rotating plates are located on one side of the fixed axis one, and three of the rotating plates are located on one side of the fixed axis two.
[0013] Furthermore, two sides of the two semicircular fixing rings are respectively fixedly connected with protrusions, and the two bolts are respectively threadedly connected to the inside of the protrusions.
[0014] Furthermore, the feed port is located below the filter screen, and the bottoms of the fixed shaft 1 and the fixed shaft 2 are respectively attached to the inner bottom of the device body.
[0015] 3. Beneficial effects
[0016] Compared with the prior art, the advantages of the present invention are:
[0017] (1) In this scheme, an annular plate is provided, and a driving motor drives the rotating shaft to rotate, thereby causing the four annular plates to rotate. The four annular plates are attached to the top of the filter screen to stir the sand added by the operator from the sand inlet, so that the sand can flow down from the surface of the filter screen, filter out large particles of sand, and allow fine sand to enter the bottom of the device body for mixing and stirring.
[0018] (2) In this solution, by setting up the rotating plates, two rotating plates are fixedly connected to one side of the first fixed shaft, and three rotating plates are fixedly connected to one side of the second fixed shaft, and the five rotating plates are mutually offset, which is convenient for stirring the sand body, water and binder, so as to obtain the required mixed sand body.
[0019] (3) In this solution, by setting up the semi-circular fixing ring, the operator conveys the water and binder that need to be mixed and stirred from the inside of the feeding port to the inside of the device body. Two grooves are provided on the outside of the feeding port. The operator connects the water pipe to the inside of the feeding port, and contracts the outside of the feeding port through the two semi-circular fixing rings and two bolts on the outside, so as to fix the water pipe, which is convenient for conveying water and binder. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0021] Figure 2 is a three-dimensional structural sectional view of the filter screen of the present utility model;
[0022] Figure 3 is a three-dimensional structural exploded view of the annular plate of the present utility model;
[0023] Figure 4 is a three-dimensional structural enlarged view of the feeding port of the present utility model.
[0024] Explanation of the reference numerals in the drawings:
[0025] 1. Device body; 2. Fixed block; 3. Driving motor; 4. Sand inlet; 5. Cover plate; 6. Knob; 7. Filter screen; 8. Discharge valve; 9. Rotating shaft; 10. Annular plate; 11. Connecting block; 12. First fixed shaft; 13. Second fixed shaft; 14. Rotating plate; 15. Feeding port; 16. Semi-circular fixing ring; 17. Bolt. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model; obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present utility model.
[0027] Embodiment:
[0028] Please refer to Figures 1-4A sand turning device for processing castings comprises a device body 1, a fixing block 2 is fixedly connected to the outside of the device body 1, a driving motor 3 is fixedly welded to the top center end of the device body 1, a sand inlet 4 is arranged on the side close to the driving motor 3, and the bottom of the sand inlet 4 is opened at the top of the device body 1, a cover plate 5 is threadedly connected to the top of the sand inlet 4, a knob 6 is fixedly welded to the top center end of the cover plate 5, a filter screen 7 is fixedly connected to the inside of the device body 1, a discharge valve 8 is fixedly connected to the bottom of the device body 1, an output end of the driving motor 3 is connected to a rotating shaft 9 through a coupling, four annular plates 10 are fixedly connected to the bottom of the outer side of the rotating shaft 9, and the bottom of the rotating shaft 9 is fixedly connected to the bottom of the rotating shaft 9. A connecting block 11 is fixedly connected, and a fixed shaft 12 and a fixed shaft 2 13 are fixedly connected to both sides of the bottom of the connecting block 11, and five rotating plates 14 are fixedly connected to the outer sides of the fixed shaft 12 and the fixed shaft 2 13. A feeding port 15 is opened on one side of the device body 1, and two semicircular fixing rings 16 are fixedly connected to the outer side of the feeding port 15. The connecting parts of the two semicircular fixing rings 16 are threadedly connected by bolts 17 respectively. A cover plate 5 is threadedly connected to the top of the sand inlet 4. The operator rotates the cover plate 5 by the knob 6 to add the sand body into the interior of the device body 1, and then closes the cover plate 5 to the top of the sand inlet 4, thereby preventing dust from entering the interior of the device body 1, and the practicability is strong.
[0029] See also Figure 3 , four annular plates 10 are located inside the device body 1, and the four annular plates 10 are attached to the top of the filter screen 7; the fixed shaft 12 and the fixed shaft 2 13 are connected through the fixed plate, and one side of the five rotating plates 14 are respectively attached to the inner wall of the device body 1; two rotating plates 14 are located on one side of the fixed shaft 12, and three rotating plates 14 are located on one side of the fixed shaft 2 13; the feeding port 15 is located below the filter screen 7, and the bottoms of the fixed shaft 12 and the fixed shaft 2 13 are respectively attached to the inner bottom of the device body 1, two rotating plates 14 are fixedly connected on one side of the fixed shaft 12, and three rotating plates 14 are fixedly connected on one side of the fixed shaft 2 13, and the five rotating plates 14 are staggered with each other, which is convenient for stirring the sand body, water and binder, so as to obtain the required mixed sand body.
[0030] See also Figure 2 The connecting block 11 is located at the bottom of the filter screen 7. A through hole is opened inside the filter screen 7, and the rotating shaft 9 is fixedly connected to the inside of the through hole. The driving motor 3 drives the rotating shaft 9 to rotate, thereby rotating the four annular plates 10. The four annular plates 10 are attached to the top of the filter screen 7 to stir the sand added by the operator from the sand inlet 4, so that the sand can leak from the surface of the filter screen 7, filter out large particles of sand, and allow fine sand to enter the bottom of the device body 1.
[0031] See also Figure 4, convex blocks are fixedly connected to both sides of the two semi-circular fixing rings 16, and the two bolts 17 are respectively threadedly connected to the inside of the convex blocks. The operator conveys the water and binder to be mixed and stirred into the inside of the device body 1 from the inside of the feeding port 15. Two grooves are provided on the outside of the feeding port 15. The operator connects the water pipe to the inside of the feeding port 15, and contracts the outside of the feeding port 15 through the two semi-circular fixing rings 16 and the two bolts 17 on the outside, so as to fix the water pipe, facilitating the conveyance of water and binder.
[0032] During use: Place the device in a horizontal position. The operator rotates the cover plate 5 through the knob 6, so as to add the sand body into the inside of the device body 1, and then close the cover plate 5 to the top of the sand inlet 4, preventing dust from entering the inside of the device body 1. Start the drive motor 3, and the drive motor 3 drives the rotating shaft 9 to rotate, so that the four annular plates 10 rotate. The four annular plates 10 are attached to the top of the filter screen 7 to stir the sand body added by the operator from the sand inlet 4, facilitating the sand body to leak from the surface of the filter screen 7, filtering out large-particle sand bodies, and enabling the fine sand bodies to enter the bottom of the device body 1, and then carrying out mixing and stirring. Two grooves are provided on the outside of the feeding port 15. The operator connects the water pipe to the inside of the feeding port 15, and contracts the outside of the feeding port 15 through the two semi-circular fixing rings 16 and the two bolts 17 on the outside, so as to fix the water pipe. Two rotating plates 14 are fixedly connected to one side of the fixed shaft one 12, and three rotating plates 14 are fixedly connected to one side of the fixed shaft two 13, and the five rotating plates 14 are mutually staggered, facilitating the stirring of the sand body, water and binder, so as to obtain the required mixed sand body, and then discharging it from the discharge valve 8.
[0033] The above is only the preferred specific implementation manner of the present invention; however, the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and its improvement concept of the present invention, makes equivalent replacements or changes, and all should be covered within the protection scope of the present invention.
Claims
1. A sand casting device for processing castings, including a device body (1). A fixed block (2) is fixedly connected to the outer side of the device body (1). A driving motor (3) is fixedly welded to the central end of the top of the device body (1). A sand inlet (4) is arranged on one side close to the driving motor (3), and the bottom of the sand inlet (4) is opened at the top of the device body (1). The top of the sand inlet (4) is threadedly connected with a cover plate (5). A knob (6) is fixedly welded to the central end of the top of the cover plate (5). It is characterized in that: A filter screen (7) is fixedly connected inside the device body (1), a discharge valve (8) is fixedly connected at the bottom of the device body (1), the output end of the drive motor (3) is connected to a rotating shaft (9) through a coupling transmission, four annular plates (10) are fixedly connected to the outer bottom of the rotating shaft (9), a connecting block (11) is fixedly connected to the bottom of the rotating shaft (9), a fixed shaft 1 (12) and a fixed shaft 2 (13) are fixedly connected to the two sides of the bottom of the connecting block (11), and five rotating plates (14) are fixedly connected to the outer sides of the fixed shaft 1 (12) and the fixed shaft 2 (13), and a feeding port (15) is provided on one side of the device body (1), and two semicircular fixing rings (16) are fixedly connected to the outer side of the feeding port (15), and the connection points of the two semicircular fixing rings (16) are respectively threadedly connected by bolts (17).
2. The sand casting device for processing castings according to claim 1, wherein: The four annular plates (10) are located inside the device body (1), and the four annular plates (10) are attached to the top of the filter screen (7).
3. A sand casting device for processing castings according to claim 1, characterized in that: The connection block (11) is located at the bottom of the filter screen (7); a through hole is provided inside the filter screen (7); and the rotating shaft (9) is fixedly connected to the inside of the through hole.
4. A sand casting device for processing castings according to claim 1, characterized in that: The fixed shaft 1 (12) and the fixed shaft 2 (13) are connected via a fixed plate, and one side of the five rotating plates (14) is respectively attached to the inner wall of the device body (1).
5. A sand casting device for processing castings according to claim 1, characterized in that: Two of the rotating plates (14) are located on one side of the fixed shaft one (12), and three of the rotating plates (14) are located on one side of the fixed shaft two (13).
6. A sand casting device for processing castings according to claim 1, characterized in that: The two sides of the two semicircular fixing rings (16) are respectively fixedly connected with protrusions, and the two bolts (17) are respectively threadedly connected to the inside of the protrusions.
7. A sand casting device for machining castings according to claim 1, characterized in that: The feed port (15) is located below the filter screen (7), and the bottoms of the first fixed shaft (12) and the second fixed shaft (13) are respectively attached to the inner bottom of the device body (1).