Electric vehicle frame pipe cutting equipment

By introducing shell and return channel structures into the electric vehicle frame pipe cutting equipment, the problems of cutting fluid splash and corrosion are solved, and efficient cooling, lubrication and debris recovery of cutting equipment are achieved, which extends the equipment life and reduces production costs.

CN223056809UActive Publication Date: 2025-07-04WUXI DAAN VEHICLE PARTS CO LTD
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Patent Information

Application Number
CN202422159693.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-07-04
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

The existing electric vehicle frame pipe cutting equipment is easily thrown around during the use of cutting fluid, which leads to corroding the equipment and increases production costs, and it is difficult to recycle and utilize the cutting fluid.

Method used

A cutting device including a cover and a reflow channel is designed to spray cutting fluid through the nozzle and collect debris, reduce splashing, realize the recovery and cleaning of cutting fluid, and cover the cutting mechanism with the cover to prevent corrosion.

Benefits of technology

It extends the service life of cutting equipment, reduces production costs, and improves cutting accuracy and cleanliness.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223056809U_ABST
Patent Text Reader

Abstract

The electric vehicle frame pipe cutting equipment comprises a working table, a plurality of conveying rollers are distributed on the top face of the working table at equal intervals in the first direction, the working table is provided with a backflow channel, and a cover shell with an opening in the bottom is arranged over an opening in the top end of the backflow channel in a lifting mode. A gap for pipes to pass through is formed between the backflow channel and the housing, a cutting mechanism is arranged on the inner side of the housing, the bottom end of the backflow channel is communicated with a liquid storage tank, a nozzle is arranged on the inner top wall of the housing, and the liquid storage tank is communicated with the nozzle through a circulating mechanism. Cutting fluid can be sprayed to the cutting mechanism and a pipe through the nozzle, so that the cutting mechanism is cooled and lubricated, chippings can be cleaned, and the cutting effect is improved; the cutting mechanism is covered with the cover shell and the backflow channel, splashing of cutting fluid and chippings during cutting can be reduced, collection of the chippings and the cutting fluid can be achieved through the backflow channel, the cleanliness of the cutting equipment is improved, the service life of the cutting equipment is prolonged, and the production cost of the cutting equipment is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of electric vehicle frame processing, and in particular relates to an electric vehicle frame pipe cutting device. Background Art

[0002] The frame of an electric vehicle bears the weight of the entire vehicle body, connects key components such as the front and rear wheels, batteries, and motors, and is an important part of ensuring the stability and safety of the vehicle.

[0003] At present, when electric vehicle frames are produced, cutting equipment is needed to cut the steel pipes used to produce the frames into the required length. When the existing cutting equipment is used, cutting fluid is usually sprayed on the cutting disc to achieve the effect of cooling and lubrication. However, the cutting fluid on the cutting disc is easily thrown around under the action of centrifugal force. The chemical components in the cutting fluid will corrode the metal parts of the cutting equipment, affecting the service life of the cutting equipment; and the flying cutting fluid is difficult to recycle, which increases the production cost of the cutting equipment.

[0004] Therefore, it is necessary to improve the electric vehicle frame pipe cutting equipment in the prior art. Utility Model Content

[0005] The purpose of the utility model is to overcome the defects in the prior art and provide an electric vehicle frame pipe cutting device, which prolongs the service life of the cutting device and reduces the production cost.

[0006] To achieve the above purpose, the specific technical solution of the electric vehicle frame pipe cutting equipment of the utility model is as follows:

[0007] An electric vehicle frame pipe cutting device comprises a workbench, the top surface of the workbench is provided with a plurality of conveying rollers equally spaced along a first direction, the workbench is provided with a reflux channel which passes through from top to bottom, a cover shell with an open bottom is lifted and lowered directly above the top opening of the reflux channel, a vertical projection of the cover shell is located on the inner side of the top opening of the reflux channel, a gap is provided between the reflux channel and the cover shell for the pipe to pass through, a cutting mechanism is provided on the inner side of the cover shell, the bottom end of the reflux channel is connected to a liquid storage tank, a nozzle is provided on the inner top wall of the cover shell, and the liquid storage tank is connected to the nozzle through a circulation mechanism.

[0008] Preferably, the reflux channel is located between two of the conveying rollers, a notch is provided at the top of the reflux channel for the pipe to pass through, and a horizontal height of the bottom end of the notch is less than or equal to a horizontal height of the top end of the conveying roller.

[0009] Preferably, the cutting mechanism comprises a cutting disc rotatably arranged inside the housing, the lower part of the cutting disc is located outside the housing, and the housing is provided with a driving member drivingly connected to the cutting disc.

[0010] Preferably, both side surfaces of the housing parallel to the first direction have extending portions extending vertically downward, and the extending portions extend to the inside of the return channel and are slidably engaged with the return channel.

[0011] Preferably, pressing plates are slidably provided on both side surfaces of the housing perpendicular to the first direction. The pressing plates are arranged perpendicular to the first direction and are slidably connected to the housing. An elastic connecting member is provided between the pressing plates and the housing.

[0012] Preferably, a notch is provided at the bottom of the pressing plate, and the notch on the pressing plate is arranged opposite to the notch on the return channel.

[0013] Preferably, the housing has vertically distributed guide grooves, the side edges of the pressing plates are slidably engaged with the guide grooves, and a gap for accommodating the pressing plates is provided between the return channel and the housing.

[0014] Preferably, the circulation mechanism includes a circulation pipe with two ends respectively connected to the nozzle and the liquid storage tank. A power pump is installed on the circulation pipe, and a filter screen is further provided inside the liquid storage tank.

[0015] Preferably, the elastic connecting member includes a guide rod vertically and fixedly connected to the pressing plate and a guide sleeve fixedly connected to the top end of the housing. The guide rod is slidably engaged with the guide sleeve, a spring is sleeved on the guide rod, and two ends of the spring are respectively connected to the guide sleeve and the pressing plate.

[0016] The electric vehicle frame pipe cutting equipment of the present utility model has the following advantages: The cutting fluid can be sprayed onto the cutting mechanism and the pipe through the nozzle, so as to cool and lubricate the cutting mechanism, and can clean the debris, improving the cutting effect; The cutting mechanism is covered by the housing and the return channel, which can reduce the splashing of the cutting fluid and debris during cutting, and can collect the debris and cutting fluid through the return channel, improving the cleanliness of the cutting equipment, prolonging its service life, and reducing its production cost. Description of the Drawings

[0017] Figure 1 is a schematic structural diagram of the cutting equipment of the present utility model;

[0018] Figure 2 is a schematic installation structure diagram of the return channel and the liquid storage tank of the present utility model;

[0019] Figure 3 is a schematic connection structure diagram of the housing and the pressing plate of the present utility model;

[0020] Figure 4 is a schematic installation structure diagram of the cutting disc of the present utility model;

[0021] Figure 5 Structural schematic diagram of the housing of the present utility model;

[0022] Description of the markings in the figure: 1, workbench; 2, conveying roller; 3, return channel; 4, pressing plate; 5, housing; 6, liquid storage tank; 301, notch; 302, hydraulic cylinder; 401, guide rod; 402, spring; 501, guide sleeve; 502, guide groove; 503, extension; 601, filter screen; 701, power pump; 702, circulation pipe; 703, nozzle; 801, motor; 802, driving wheel; 803, transmission belt; 804, driven wheel; 805, cutting disc. Specific embodiments

[0023] The following combines the drawings and embodiments to further describe the specific embodiments of the present utility model. The following embodiments are only used to more clearly illustrate the technical solutions of the present utility model and cannot be used to limit the protection scope of the present utility model.

[0024] "Top surface", "bottom", and "bottom surface" are referenced based on the normal use state of the cutting device, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation to the present utility model.

[0025] As Figure 1 and 2 shown, an electric vehicle frame pipe cutting device includes a workbench 1. A plurality of conveying rollers 2 are equally spaced along the first direction on the top surface of the workbench 1. The workbench 1 is provided with a return channel 3 that penetrates up and down. Above the top opening of the return channel 3, a housing 5 with an open bottom is arranged in a lifting manner. The vertical projection of the housing 5 is located inside the top opening of the return channel 3. There is a gap between the return channel 3 and the housing 5 for the pipe to pass through. A cutting mechanism is arranged inside the housing 5. The bottom end of the return channel 3 is communicated with a liquid storage tank 6. A nozzle 703 is arranged on the inner top wall of the housing 5. The liquid storage tank 6 is communicated with the nozzle 703 through a circulation mechanism.

[0026] The above cutting device can cut the pipes used for producing the electric vehicle frame. Two hydraulic cylinders 302 are vertically arranged on the workbench 1. The lifting end of the hydraulic cylinder 302 is fixedly connected to the housing 5, and the housing 5 is driven to lift by the hydraulic cylinder 302. During use, each conveying roller 2 is controlled by a motor to rotate. The pipe is placed on each conveying roller 2 along the first direction, and the conveying roller 2 drives the pipe to pass between the return channel 3 and the housing 5 along the first direction. The part of the pipe located between the return channel 3 and the housing 5 is completely within the coverage range of the opening at the top of the return channel 3 and the opening at the bottom of the housing 5. When the pipe moves to the set length, the conveying roller 2 stops rotating, and the housing 5 descends. The cutting mechanism inside the housing 5 cuts the pipe. During cutting, the circulating mechanism sends the cutting fluid inside the liquid storage tank 6 to the nozzle 703, and the cutting fluid is sprayed onto the cutting mechanism and the pipe through the nozzle 703 to achieve the lubrication and cooling effects on the cutting mechanism, improve the cutting effect and reduce the equipment wear. At the same time, the cutting fluid can also remove the debris generated during cutting, further improving the cutting effect. During the cutting process, the return channel 3 and the housing 5 simultaneously cover the cutting mechanism, thereby reducing the splashing of debris and cutting fluid, improving the cleanliness of the cutting device, and prolonging the service life of the cutting device. The used cutting fluid enters the return channel 3 with the debris and finally returns to the inside of the liquid storage tank 6, thereby realizing the recycling of the cutting fluid and the collection of the debris, and reducing the equipment usage cost.

[0027] A further improvement is that, as Figure 2 shown, the return channel 3 is located between two of the conveying rollers 2. A notch 301 for the pipe to pass through is provided at the top end of the return channel 3, and the horizontal height of the bottom end of the notch 301 is less than or equal to the horizontal height of the top end of the conveying roller 2. When the pipe moves, it can pass through the notch 301. The pipe can be positioned through the notch 301, thereby reducing the displacement of the pipe during cutting and improving the cutting accuracy of the pipe. A plurality of notches 301 are equally spaced along the direction perpendicular to the first direction, so that multiple pipes can be positioned at one time, and a gap can be maintained between adjacent pipes through each notch 301, thereby reducing the mutual wear between the pipes during processing and facilitating the discharge of the debris generated during cutting, and reducing the accumulation of debris on the pipes.

[0028] A further improvement is that, as Figure 4As shown, the cutting mechanism includes a cutting disc 805 rotatably arranged inside the housing 5, the lower part of the cutting disc 805 is located outside the housing 5, and the housing 5 is provided with a driving member connected to the cutting disc 805. The driving member includes a motor 801 fixed on the top of the housing 5, a driving wheel 802 connected to the motor 801 is arranged inside the housing 5, and the cutting disc 805 is coaxially fixedly connected to a driven wheel 804, and the driving wheel 802 is connected to the driven wheel 804 through a transmission belt 803; when working, the motor 801 drives the driving wheel 802 to rotate, and the driving wheel 802 drives the driven wheel 804 to rotate through the transmission belt 803, and then drives the cutting disc 805 to rotate through the driven wheel 804 to achieve cutting of the pipe; during the cutting process, the cutting disc 805 located outside the housing 5 enters the inner side of the top opening of the reflux channel 3 as the cutting proceeds, so it is always covered by the housing 5 and the reflux channel 3, which can effectively reduce the splashing of debris and cutting fluid.

[0029] A further improvement is, Figure 5 As shown, both side surfaces of the cover 5 parallel to the first direction have extension portions 503 extending vertically downward, and the extension portions 503 extend to the inner side of the reflux channel 3 and slide in cooperation with the reflux channel 3. The provision of the extension portions 503 can achieve a guiding effect between the cover 5 and the reflux channel 3, improve the stability of the cover 5 when it is lifted or lowered, and at the same time, the extension portions 503 can increase the shielding range of the cover 5, and improve the shielding effect of the cover 5 on debris and cutting fluid splashing.

[0030] A further improvement is, Figure 3 and 4As shown, on both side surfaces of the housing 5 perpendicular to the first direction, there are slidingly arranged pressing plates 4. The pressing plates 4 are arranged perpendicular to the first direction and are slidably connected to the housing 5. An elastic connecting member is arranged between the pressing plates 4 and the housing 5. The elastic connecting member includes a guide rod 401 vertically and fixedly connected to the pressing plate and a guide sleeve 501 fixedly connected to the top end of the housing. The guide rod 401 is slidably matched with the guide sleeve 501. A spring 402 is sleeved on the guide rod 401. The two ends of the spring 402 are respectively connected to the guide sleeve 501 and the pressing plate 4. In this cutting device, the pressing plate 4 can extend to the inside of the return channel 3 and is slidably matched with the return channel 3. The pressing plate 4 can further increase the coverage range of the housing 5 on the cutting disc 805. Moreover, the combination of the pressing plate 4 and the extension part 503 can achieve circumferential coverage of the cutting disc 805 to reduce the splashing of debris and cutting fluid. When the housing 5 is fully raised, the cutting disc 805 completely exits from the inside of the return channel 3, enabling the pipe to pass smoothly between the return channel 3 and the housing 5. At this time, the elastic force of the spring 402 causes the pressing plate 4 to drop to the lowest point, enabling the pressing plate 4 to completely cover the cutting disc 805 inside, playing a role in protecting the cutting disc 805 and preventing the cutting disc 805 from being damaged when the pipe moves. When cutting, the housing 5 and the cutting disc 805 descend simultaneously. The pressing plate 4 can contact the pipe before the cutting disc 805. Under the action of the elastic force of the spring 402, the pressing plate 4 fixes the pipe inside the notch 301, thereby realizing the clamping and fixing of the pipe. Then the cutting disc 805 continues to descend to cut the pipe. During this process, the pressing plate 4 always fixes the pipe to improve the cutting accuracy of the pipe groove. The guide sleeve 501 plays a guiding role for the guide rod 401, thereby improving the sliding stability of the guide rod 401 and the pressing plate 4. The spring 402 always applies a downward elastic force to the pressing plate 4, thereby realizing the downward reset of the pressing plate 4 and enabling the pressing plate 4 to apply a stable thrust to the pipe to realize the fixing of the pipe.

[0031] A further improvement is that, as Figure 3 shown, a notch 301 is provided at the bottom of the pressing plate 4. The notch 301 on the pressing plate 4 is arranged opposite to the notch 301 on the return channel 3. The setting of the notch 301 can realize the positioning of the pipe. At the same time, through the setting of the notch 301, a coincident part can be generated between the pressing plate 4 and the inner wall of the return channel 3, thereby reducing the gap remaining between the two during cutting, and further reducing the splashing of debris and cutting fluid.

[0032] A further improvement is that, as Figure 1 and 3As shown, the housing 5 has vertically distributed guide grooves 502. The side of the pressing plate 4 is slidably engaged with the guide grooves 502. There is a gap for accommodating the pressing plate 4 between the return channel 3 and the housing 5. The arrangement of the guide grooves 502 can guide the pressing plate 4 and further improve the stability of the pressing plate 4. When the pressing plate 4 is connected to the return channel 3, it is located inside the return channel 3, so that the cutting fluid can fall into the inside of the return channel 3 when sliding along the pressing plate 4, thereby reducing the loss of the cutting fluid.

[0033] A further improvement is that, as Figure 1 shown, the circulation mechanism includes a circulation pipe 702 with two ends respectively connected to the nozzle 703 and the liquid storage tank 6. A power pump 701 is installed on the circulation pipe 702, and a filter screen 601 is also arranged inside the liquid storage tank 6. The filter screen 601 can separate the debris in the cutting fluid, improve the cleanliness of the cutting fluid recovered into the liquid storage tank 6. The power pump 701 provides power to send the cutting fluid to the nozzle 703 through the circulation pipe 702, thereby realizing the circulation of the cutting fluid.

[0034] It can be understood that the present utility model is described through some embodiments. Those skilled in the art know that without departing from the spirit and scope of the present utility model, various changes or equivalent replacements can be made to these features and embodiments. Additionally, under the teaching of the present utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application belong to the scope protected by the present utility model.

Claims

1. An electric vehicle frame tube cutting device, comprising a workbench (1), a top surface of the workbench (1) having a plurality of conveying rollers (2) distributed at equal intervals along a first direction, characterized in that: The workbench (1) is provided with a reflux channel (3) which passes through from top to bottom. A cover shell (5) with an open bottom is provided in a lifting manner directly above the top opening of the reflux channel (3). The vertical projection of the cover shell (5) is located inside the top opening of the reflux channel (3). There is a gap between the reflux channel (3) and the cover shell (5) for pipes to pass through. A cutting mechanism is provided inside the cover shell (5). The bottom end of the reflux channel (3) is connected to a liquid storage tank (6). A nozzle (703) is provided on the inner top wall of the cover shell (5). The liquid storage tank (6) is connected to the nozzle (703) via a circulation mechanism.

2. The electric vehicle frame pipe cutting device according to claim 1, characterized in that, The reflux channel (3) is located between two of the conveying rollers (2), and a notch (301) is provided at the top of the reflux channel (3) for the pipe to pass through, and the horizontal height of the bottom end of the notch (301) is less than or equal to the horizontal height of the top end of the conveying roller (2).

3. The electric vehicle frame pipe cutting equipment according to claim 1, characterized in that, The cutting mechanism comprises a cutting disc (805) rotatably arranged inside the housing (5), the lower part of the cutting disc (805) being located outside the housing (5), and the housing (5) being provided with a driving member drivingly connected to the cutting disc (805).

4. The electric vehicle frame pipe cutting device according to claim 1, characterized in that, Both side surfaces of the cover shell (5) parallel to the first direction have extension portions (503) extending vertically downwards, and the extension portions (503) extend to the inside of the return channel (3) and are slidably matched with the return channel (3).

5. The electric vehicle frame pipe cutting device according to claim 2, wherein A clamping plate (4) is slidably provided on both side surfaces of the cover shell (5) perpendicular to the first direction. The clamping plate (4) is arranged perpendicular to the first direction and is slidably connected to the cover shell (5). An elastic connecting piece is provided between the clamping plate (4) and the cover shell (5).

6. The electric vehicle frame pipe cutting device according to claim 5, characterized in that, A notch (301) is provided at the bottom of the abutting plate (4), and the notch (301) on the abutting plate (4) is arranged opposite to the notch (301) on the reflux channel (3).

7. The electric vehicle frame pipe cutting device according to claim 5, characterized in that, The cover shell (5) has a vertically distributed guide groove (502), the side edge of the abutting plate (4) is slidably matched with the guide groove (502), and a gap for accommodating the abutting plate (4) is provided between the return channel (3) and the cover shell (5).

8. The electric vehicle frame pipe cutting device according to claim 1, characterized in that, The circulation mechanism comprises a circulation pipe (702) having two ends respectively connected to the nozzle (703) and the liquid storage tank (6); a power pump (701) is installed on the circulation pipe (702); and a filter screen (601) is also arranged inside the liquid storage tank (6).

9. The electric vehicle frame pipe cutting device according to claim 5, characterized in that, The elastic connecting member comprises a guide rod (401) vertically fixedly connected to the abutting plate and a guide sleeve (501) fixedly connected to the top end of the housing, the guide rod (401) and the guide sleeve (501) being slidably matched, the guide rod (401) being sleeved with a spring (402), the two ends of the spring (402) being respectively connected to the guide sleeve (501) and the abutting plate (4).