Automatic pipe cutting machine for photovoltaic support pipe
By designing the staggered lifting parts and telescopic mechanism of the automatic pipe cutting machine, the processing problems of pipe fittings of different sizes are solved, and the automated production of photovoltaic bracket pipes is realized, and the production efficiency and safety are improved.
Patent Information
- Application Number
- CN202421991388.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-16
AI Technical Summary
In the production of existing photovoltaic bracket pipes, mechanical equipment is difficult to adapt to the processing of pipe fittings of different sizes, resulting in increased manual participation, reduced production efficiency and safety risks.
An automatic pipe cutting machine for photovoltaic bracket pipes is designed, using the first hoisting member and the second hoisting member arranged in an interlaced manner, combining the telescopic mechanism and a bevel structure to realize the automatic loading and cutting of the pipes, and adapt to the processing of multi-size pipe fittings.
It realizes automatic loading and cutting of pipes, improves production efficiency, reduces manual participation, reduces safety risks, and enhances the flexibility and adaptability of equipment.
Smart Images

Figure CN223056818U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic bracket production, in particular to an automatic pipe cutting machine for photovoltaic bracket pipes. Background Technique
[0002] In recent years, with the continuous progress of photovoltaic technology, many countries and regions have introduced policies to support the development of renewable energy, and the photovoltaic industry still shows a strong growth trend globally.
[0003] Among them, a large number of photovoltaic brackets are required in photovoltaic products, and the photovoltaic brackets are composed of pipe fittings. Therefore, the production efficiency of the pipe fittings directly affects the production efficiency of the photovoltaic brackets and photovoltaic products. During the production process of the pipe fittings, it includes feeding, clamping and discharging steps. Moreover, the sizes of the pipe fittings are diverse, and it is difficult for mechanical equipment to cover the processing of pipe fittings of different sizes. Manual feeding is required during the processing of the pipe fittings. Manual direct contact with dangerous equipment poses a safety risk. The increase in manual operation time will also reduce the production efficiency.
[0004] It should be noted that the information disclosed in the above background technique section is only used to enhance the understanding of the background of the present disclosure, and thus may include information that does not constitute the prior art known to those of ordinary skill in the art. Summary of the Utility Model
[0005] Aiming at the shortcomings of the above-mentioned prior art, the purpose of the utility model is to provide an automatic pipe cutting machine for photovoltaic bracket pipes to improve the pipe cutting efficiency.
[0006] The technical solution of the utility model is as follows:
[0007] An automatic pipe cutting machine for photovoltaic bracket pipes includes a slide rail, a clamping seat and a cutting member arranged on the slide rail, and further includes: at least two first lifting members, all the first lifting members are connected with a vertically arranged first telescopic mechanism; a second lifting member, the number of which is the same as that of the first lifting members, the first lifting members and the second lifting members are arranged alternately, and all the second lifting members are connected with a vertically arranged second telescopic mechanism; wherein, the first lifting members and the second lifting members are arranged on the same side of the slide rail; towards the side close to the slide rail, the height of the first lifting members gradually increases; the upper surfaces of the first lifting members and the second lifting members are inclined surfaces, and the side of the inclined surface close to the slide rail is the lower part.
[0008] The beneficial technical effects of the utility model are as follows:
[0009] (1) The automatic pipe cutting machine for photovoltaic support pipes in the present utility model is provided with a first lifting member and a second lifting member. The first lifting member and the second lifting member are arranged alternately, and the second lifting member is further connected with a second telescopic mechanism. In addition, inclined surfaces are provided on the first lifting member and the second lifting member. After the pipe to be cut enters the inclined surface at a lower position, the second telescopic mechanism expands and contracts, driving the second lifting member to move to a position lower than the first lifting member, so that the pipe slides into the inclined surface of the second lifting member along the inclined surface. Then the second telescopic mechanism extends again, driving the second lifting member to move to a position higher than the next first lifting member. At this time, the pipe on the second lifting member will slide into the inclined surface of the next first lifting member along the inclined surface. All the remaining second lifting members are moved in sequence, so that the pipe rises step by step and moves onto the slide rail, realizing the automatic feeding of pipe fittings. Moreover, the first lifting member and the second lifting member are respectively connected with a first telescopic mechanism and a second telescopic mechanism, and the heights of the first lifting member and the second lifting member can be adjusted respectively, increasing the flexibility of the automatic pipe cutting machine to adapt to the automatic production of pipe fittings of more sizes.
[0010] (2) Further, the first lifting member is connected with a base through a connecting member. By adjusting the position of the base through the first telescopic mechanism, the positions of all the first lifting members can be conveniently adjusted. In addition, by replacing the connecting member or adjusting the positional relationship between the connecting member and the base, the position of a single first lifting member can be flexibly adjusted, increasing the flexibility of the automatic pipe cutting machine. Description of the Drawings
[0011] Figure 1 The front view structural schematic diagram of the automatic pipe cutting machine for photovoltaic support pipes of the present utility model is shown.
[0012] Figure 2 The sectional view structural schematic diagram of the feeding part in the automatic pipe cutting machine for photovoltaic support pipes of the present utility model is shown.
[0013] Markings in the drawings:
[0014] 1, slide rail; 11, clamping seat; 12, support seat; 13, cutting member; 2, first lifting member; 21, connecting member; 22, inclined surface; 3, second lifting member; 4, base; 41, first telescopic mechanism; 5, side plate; 51, second telescopic mechanism; 6, material bin. Detailed Embodiment
[0015] In order to make the objectives, features, and advantages of the present utility model more apparent and understandable, please refer to the accompanying drawings. It should be noted that the structures, proportions, sizes, etc. shown in the drawings of this specification are only used to cooperate with the content disclosed in the specification for those familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present utility model. Therefore, they do not have any substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size, without affecting the effects that the present utility model can produce and the objectives that can be achieved, should still fall within the scope covered by the technical content disclosed in the present utility model.
[0016] Figure 1 The front view structural schematic diagram of the automatic pipe cutting machine for the photovoltaic support pipe of the present utility model is shown. Figure 2 The sectional view structural schematic diagram of the feeding part in the automatic pipe cutting machine for the photovoltaic support pipe of the present utility model is shown. Please refer to Figure 1 and Figure 2 For the automatic pipe cutting machine for the photovoltaic support pipe, it includes a slide rail 1, a clamping seat 11 and a cutting member 13 arranged on the slide rail 1, and also includes a first lifting member 2 and a second lifting member 3. At least two first lifting members 2 are provided, and all the first lifting members 2 are connected to a vertically arranged first telescopic mechanism 41. The number of the second lifting members 3 is the same as that of the first lifting members 2, the first lifting members 2 and the second lifting members 3 are arranged alternately, and all the second lifting members 3 are connected to a vertically arranged second telescopic mechanism 51. Among them, the first lifting members 2 and the second lifting members 3 are arranged on the same side of the slide rail 1. Towards the side close to the slide rail 1, the height of the first lifting member 2 gradually increases. The upper surfaces of the first lifting member 2 and the second lifting member 3 are inclined surfaces 22, and the side of the inclined surface 22 close to the slide rail 1 is the lower part. After the pipe to be cut enters the lower inclined surface 22, the second telescopic mechanism 51 expands and contracts to drive the second lifting member 3 to move to a position lower than the first lifting member 2, so that the pipe slides into the inclined surface 22 of the second lifting member 3 along the inclined surface 22. Then the second telescopic mechanism 51 extends again to drive the second lifting member 3 to move to a position higher than the next first lifting member 2. At this time, the pipe on the second lifting member 3 will slide into the inclined surface 22 of the next first lifting member 2 along the inclined surface 22. The remaining second lifting members 3 are moved in sequence, so that the pipe rises step by step and moves onto the slide rail 1, realizing the automatic feeding of the pipe fittings. Moreover, the first lifting member 2 and the second lifting member 3 are respectively connected to the first telescopic mechanism 41 and the second telescopic mechanism 51, and the heights of the first lifting member 2 and the second lifting member 3 can be adjusted respectively, increasing the flexibility of the automatic pipe cutting machine to adapt to the automatic production of pipe fittings of more sizes.
[0017] The specific structures of the base 4 and the side plate 5 are described as follows:
[0018] Please refer to Figure 2, it further includes a base 4. The base 4 is connected to all the first lifting members 2 simultaneously. The first lifting members 2 are connected to the first telescopic mechanism 41 through the base 4. By adjusting the position of the base 4 through the first telescopic mechanism 41, the positions of all the first lifting members 2 can be conveniently adjusted. A connecting member 21 is provided between the base 4 and the first lifting members 2. By replacing the connecting member 21 or adjusting the positional relationship between the connecting member 21 and the base 4, the position of a single first lifting member 2 can be flexibly adjusted, increasing the flexibility of the automatic pipe cutting machine.
[0019] Furthermore, it further includes side plates 5. The side plates 5 are connected to all the second lifting members 3 simultaneously. The second lifting members 3 are connected to the second telescopic mechanism 51 through the side plates 5. By adjusting the position of the side plates 5 through the second telescopic mechanism 51, the positions of all the second lifting members 3 can be conveniently adjusted.
[0020] The specific structures of the storage bin 6 and the slide rail 1 are described as follows:
[0021] Please refer to Figure 2 , at one end of the first lifting member 2 and the second lifting member 3 away from the slide rail 1, a storage bin 6 is provided. The bin opening of the storage bin 6 faces the first lifting member 2 and the second lifting member 3. Among them, the storage bin 6 is inclined, and the bin opening of the storage bin 6 is at the lower position. When placing the pipe fittings in the storage bin 6, the pipe fittings will automatically slide into the upper part of the first lifting member 2 along the inclined storage bin 6.
[0022] Please refer to Figure 1 , a support seat 12 is further provided on the slide rail 1 to better support the pipe fittings clamped by the clamping seat 11 and prevent the middle section of the pipe fittings from deforming due to lack of support.
[0023] Furthermore, among the first lifting members 2 and the second lifting members 3 arranged alternately, the second lifting member 3 closest to the slide rail 1 is such that when loading, the second lifting member 3 can directly lift and send the pipe fittings into the slide rail 1.
[0024] The specific working process of the present utility model is as follows:
[0025] The operator places the pipe fittings to be processed in the bin 6. The pipe fittings in the bin 6 slide down under the action of gravity and enter the upper part of the first lifting member 2 close to the bin 6. The second telescopic mechanism 51 contracts, driving the second lifting member 3 to move to a position lower than the first lifting member 2. At this time, the pipe on the first lifting member 2 slides into the second lifting member 3, and the pipe fittings in the bin 6 slide into the upper part of the first lifting member 2 again. Then the second telescopic mechanism 51 extends, driving the second lifting member 3 to move to a position higher than the next first lifting member 2. At this time, the pipe fittings on the second lifting member 3 slide along the inclined surface 22 onto the next first lifting member 2. By repeating the contraction and extension of the second telescopic mechanism 51, the pipe fittings gradually slide onto each first lifting member 2 and second lifting member 3. Until the pipe fittings slide onto the second lifting member 3 closest to the slide rail 1, at this time the pipe fittings on this second lifting member 3 abut against the side of the slide rail 1, and the second telescopic mechanism 51 extends, driving this second lifting member 3 to move up to a position higher than the slide rail 1, and the pipe fittings on this second lifting member 3 slide into the slide rail 1, completing the loading.
[0026] It can be seen from this that the above-mentioned automatic pipe cutting machine for photovoltaic support pipes realizes the automatic loading of pipe fittings. Moreover, the first lifting member 2 and the second lifting member 3 are respectively connected with a first telescopic mechanism 41 and a second telescopic mechanism 51, which can respectively adjust the heights of the first lifting member 2 and the second lifting member 3, increasing the flexibility of the automatic pipe cutting machine to adapt to the automatic production of pipe fittings of more sizes.
[0027] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope described in this specification.
[0028] The above-described embodiments only represent several implementation manners of the present invention, and the description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several deformations and improvements can still be made, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the utility model patent shall be subject to the appended claims.
Claims
1. An automatic pipe cutting machine for photovoltaic support pipes, comprising a slide rail, a clamping seat arranged on the slide rail, and a cutting member, characterized in that, Further included are: At least two first lifting members, and all the first lifting members are connected to a vertically arranged first telescopic mechanism; Second lifting members, the number of which is the same as that of the first lifting members, the first lifting members and the second lifting members are arranged alternately, and all the second lifting members are connected to a vertically arranged second telescopic mechanism; Wherein, the first lifting members and the second lifting members are arranged on the same side of the slide rail; towards the side close to the slide rail, the height of the first lifting members gradually increases; the upper surfaces of the first lifting members and the second lifting members are inclined surfaces, and the side of the inclined surface close to the slide rail is the lower part.
2. The automatic pipe cutting machine for photovoltaic support pipes according to claim 1, characterized in that: A base is further included, and the base is simultaneously connected to all the first lifting members, and the first lifting members are connected to the first telescopic mechanism through the base.
3. The automatic pipe cutting machine for the photovoltaic support pipe as described in claim 2, wherein: A connecting member is arranged between the base and the first lifting members.
4. The automatic pipe cutting machine for photovoltaic bracket pipes according to claim 1, wherein: A side plate is further included, and the side plate is simultaneously connected to all the second lifting members, and the second lifting members are connected to the second telescopic mechanism through the side plate.
5. The automatic pipe cutting machine for photovoltaic support pipes according to claim 1, characterized in that: At the ends of the first lifting members and the second lifting members away from the slide rail, a silo is arranged, and the opening of the silo faces the first lifting members and the second lifting members.
6. The automatic pipe cutting machine for photovoltaic support pipes according to claim 5, wherein: The silo is arranged obliquely, and the opening of the silo is the lower part.
7. The automatic pipe cutting machine for photovoltaic bracket pipes according to claim 1, characterized in that: A support seat is further arranged on the slide rail.
8. The automatic pipe cutting machine for photovoltaic support pipes according to claim 1, wherein: Among the alternately arranged first lifting members and second lifting members, the one closest to the slide rail is the second lifting member.