High-speed full-automatic turntable magnet mounting machine

Abstract

The utility model relates to the technical field of mechanical magnet loading, and discloses an automatic magnet loading machine which comprises a box body, a turntable assembly, a dispensing assembly, a magnet loading assembly and a discharging mechanism. The device is mainly used for installing magnets after glue dispensing of some irregular products, such as magnet installation of a charging magnetic port of an electronic cigarette. According to the utility model, the irregular product is manually placed in the processing station induction end of the rotating mechanism, the equipment is started, the turntable is rotated to the next station, the glue is dispensed at the assembling position of the magnet and the irregular product by the glue dispensing mechanism, then the turntable is rotated to the next station, the magnet is loaded in the corresponding position of the irregular product by the magnet loading assembly, and then the turntable is rotated to the next station. And finally, a finished product is pushed out by the discharging mechanism. The magnetic loading device is simple in structure, high in reliability, high in production efficiency, suitable for magnetic loading operation of various products and wide in application range.

Description

Technical Field

[0001] The utility model belongs to a high-speed full-automatic rotary magnet loading machine. Background Technique

[0002] With the development of science and technology, items with magnets are often used in daily life. During their production process, magnets need to be installed in fixed positions. Currently, the method of installing magnets in irregular products often adopts manual installation. The manual installation method often results in uneven placement of magnets and reverse magnetic poles, increasing the defective rate of products and the cost. Moreover, the manual operation efficiency is low. Therefore, the utility model provides a full-automatic magnet loading machine to solve the problems in the above background technique. Content of the Utility Model

[0003] The utility model provides a high-speed full-automatic rotary magnet loading machine to solve the problems raised in the above background technique.

[0004] The technical solutions adopted by the utility model to solve the above technical problems are as follows:

[0005] The high-speed full-automatic rotary magnet loading machine includes: a turntable assembly, a dispensing assembly, a magnet loading assembly, a box body, a buzzer, a touch screen, a start button, an emergency stop knob, a power switch, a pressure regulating valve assembly, a cooling fan, and a dividing head assembly. The turntable assembly, the dispensing assembly, the magnet loading assembly, and the dividing head assembly are sequentially arranged on the bench of the box body. The buzzer, the touch screen, the start button, the emergency stop knob, and the power switch are sequentially arranged from left to right on the front inclined surface. The pressure regulating valve assembly and the cooling fan are installed on the right side surface.

[0006] The turntable assembly includes: a blanking cylinder plate, a blanking cylinder, a floating joint, a feeding position sensor, a dispensing sensor, an adjusting block, a product mounting plate, a support plate, a turntable, a turntable bearing, a ejector rod guide rail, an ejector rod, and an ejector rod slider. Among them, the blanking cylinder plate is placed on the front of the turntable, the support plate is placed behind the turntable, the feeding position sensor and the dispensing sensor are placed on the upper part of the blanking cylinder plate surface, the blanking cylinder and the floating joint are connected and placed in the middle of the blanking cylinder plate, and are internally connected to the ejector rod guide rail, the ejector rod, and the ejector rod slider. The working surface of the turntable has 12 stations, and adjusting blocks are provided on each of them and are connected to the product mounting plate.

[0007] The dispensing assembly includes: a shaft seat, a dispensing support shaft, a shaft seat bracket, a dispensing support back plate, a dispensing cylinder, a dispensing magnetic sensor, a dispensing floating joint, a dispensing head, a dispensing mounting plate, a dispensing slider, and a dispensing guide rail. Among them, the shaft seat is connected to the shaft seat bracket and placed on the dispensing support shaft, the dispensing support back plate is connected to the two shaft seat brackets, the dispensing guide rail is placed on the dispensing support back plate, and a dispensing slider is installed on it. The dispensing cylinder, the dispensing magnetic sensor, and the dispensing floating joint are connected to each other and placed on the dispensing guide rail. The dispensing mounting plate is connected to the dispensing slider, and two dispensing heads are installed on it.

[0008] The magnet loading assembly includes: a pressure block, a magnet sliding block, a magnet feeding block, a magnet loading plate fixing block, a magnet loading back plate, a magnet loading plate, a magnet loading sliding plate, a limiting block, a spring guide rod, a shock-absorbing gasket, a magnet loading guide rail, a magnet loading bottom plate, a magnet loading slider, a magnet loading ejector rod, an anti-collision urethane rubber, a slider cylinder, a cylinder adapter plate, a floating joint, and a magnet loading cylinder. Among them: The pressure block is connected to the magnet sliding block, the slider cylinder pushes the magnet feeding block, the magnet loading plate fixing block, the magnet loading back plate is connected to the magnet loading plate, the magnet loading sliding block is installed on the magnet loading guide rail, the limiting block and the shock-absorbing gasket are connected to the top of the spring guide rod, the magnet loading bottom plate is equipped with an anti-collision urethane rubber cylinder adapter plate, and the slider cylinder is connected to the floating joint and placed on the cylinder adapter plate.

[0009] The indexing unit assembly includes: an indexing unit bottom plate, an indexing plate, a photoelectric sensor, a rotating shaft, an indexing unit, a chain, a sprocket, and a motor. Among them: The indexing unit is placed on the indexing unit bottom plate, and is connected to the motor through a chain and a sprocket at the back, and the photoelectric sensor on the front hanging plate detects the indexing plate placed on the indexing unit.

[0010] After the present utility model adopts the above scheme, an irregular product is manually placed in the turntable feeding and detecting position, and then transferred to the next station. The dispensing mechanism dots glue at the magnet installation position, and then transferred to the next station. The magnet loading assembly installs the magnet into the corresponding position of the irregular product, and then transferred to the next station. Finally, the finished product is pushed out by the unloading mechanism. The operation of the present utility model is highly automated, only manual addition of magnets and placement of products are required, which greatly improves the production quality and quantity. The entire process of a single product only takes 2 - 3 seconds, which is equivalent to the work efficiency of 4 - 6 workers, and significantly improves the production efficiency.

[0011] Other features and advantages of the present utility model will be described in the subsequent description, and part of the functions will become obvious from the description or be understood by implementing the present utility model. The objectives and other advantages of the present utility model can be achieved and obtained through the structures specifically pointed out in the written description, claims, and drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The following will describe the present utility model in detail with reference to the drawings to make the above advantages of the present utility model more clear. Among them,

[0013] Figure 1 is a front view schematic diagram of the external structure of the high-speed fully automatic turntable magnet loading machine of the present utility model;

[0014] Figure 2 is a right view schematic diagram of the external structure of the high-speed fully automatic turntable magnet loading machine of the present utility model;

[0015] Figure 3It is a schematic diagram of the turntable assembly of the high-speed fully automatic turntable magnet loading machine of the present utility model;

[0016] Figure 4 It is an internal schematic diagram of the turntable assembly of the high-speed fully automatic turntable magnet loading machine of the present utility model;

[0017] Figure 5 It is a schematic diagram of the dispensing assembly of the high-speed fully automatic turntable magnet loading machine of the present utility model;

[0018] Figure 6 It is a schematic diagram of the magnet loading assembly of the high-speed fully automatic turntable magnet loading machine of the present utility model;

[0019] Figure 7 It is a rear view schematic diagram of the magnet loading assembly of the high-speed fully automatic turntable magnet loading machine of the present utility model;

[0020] Figure 8 It is a schematic diagram of the divider assembly of the high-speed fully automatic turntable magnet loading machine of the present utility model.

[0021] Description of the reference numerals in the figure;

[0022] 1 Turntable assembly, 2 Dispensing assembly, 3 Magnet loading assembly, 4 Box body, 5 Buzzer, 6 Touch screen, 7 Start button, 8 Emergency stop knob, 9 Power switch, 10 Pressure regulating valve assembly, 11 Cooling fan, 12 Divider assembly, 13 Unloading cylinder plate, 14 Unloading cylinder, 15 Floating joint, 16 Feeding position sensor, 17 Dispensing sensor, 18 Adjusting block, 19 Product mounting plate, 20 Support plate, 21 Turntable, 22 Turntable bearing, 23 Ejector rod guide rail, 24 Ejector rod, 25 Ejector rod slider, 26 Axle seat, 27 Dispensing support shaft, 28 Axle seat bracket, 29 Dispensing support back plate, 30 Dispensing cylinder, 31 Dispensing magnetic sensor, 32 Dispensing floating joint, 33 Dispensing head, 34 Dispensing mounting plate, 35 Dispensing slider, 36 Dispensing guide rail, 37 Pressing block, 38 Magnet sliding block, 39 Magnet feeding block, 40 Magnet loading plate fixing block, 41 Magnet loading back plate, 42 Magnet loading plate, 43 Magnet loading sliding plate, 44 Limit block, 45 Spring guide rod, 46 Shock absorbing gasket, 47 Magnet loading guide rail, 48 Magnet loading bottom plate, 49 Magnet loading slider, 50 Magnet loading ejector rod, 51 Anti-collision urethane rubber, 52 Slide block cylinder, 53 Cylinder adapter plate, 54 Floating joint, 55 Magnet loading cylinder, 56 Divider bottom plate, 57 Indexing plate, 58 Photoelectric sensor, 59 Rotating shaft, 60 Divider, 61 Chain, 62 Sprocket, 63 Motor. Detailed implementation manners

[0023] The embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings and embodiments, so as to fully understand how the present utility model uses technical means to solve technical problems and the implementation process of achieving technical effects and implement it accordingly. It should be noted that as long as there is no conflict, the various embodiments in the present utility model and the various features in each embodiment can be combined with each other, and the formed technical solutions are all within the protection scope of the present utility model.

[0024] As Figure 1-8 shown, a high-speed fully automatic turntable magnet loading machine, characterized by comprising: a turntable assembly 1, a dispensing assembly 2, a magnet loading assembly 3, a box body 4, a buzzer 5, a touch screen 6, a start button 7, an emergency stop knob 8, a power switch 9, a pressure regulating valve assembly 10, a cooling fan 11, and a divider assembly 12. Among them, the turntable assembly 1, the dispensing assembly 2, the magnet loading assembly 3, and the divider assembly 12 are sequentially arranged on the bench of the box body 4, and the buzzer 5, the touch screen 6, the start button 7, the emergency stop knob 8, and the power switch 9 are sequentially arranged from left to right on the front inclined surface. The pressure regulating valve assembly 10 and the cooling fan 11 are installed on the right side surface.

[0025] Please refer to Figure 3 , Figure 4 , the turntable assembly 1 includes: a blanking cylinder plate 13, a blanking cylinder 14, a floating joint 15, a feeding position sensor 16, a dispensing sensor 17, an adjusting block 18, a product mounting plate 19, a support plate 20, a turntable 21, a turntable bearing 22, a ejector rod guide rail 23, an ejector rod 24, and an ejector rod slider 25. Among them, the blanking cylinder plate 13 is placed on the front of the turntable 21, the support plate 20 is placed behind the turntable 21, the feeding position sensor 16 and the dispensing sensor 17 are placed on the upper part of the blanking cylinder plate 13 surface, the blanking cylinder 14 and the floating joint 15 are connected and placed in the middle of the blanking cylinder plate 13, and are internally connected to the ejector rod guide rail 23, the ejector rod 24, and the ejector rod slider 25. The working surface of the turntable 21 has 12 stations, and adjusting blocks 18 are provided on each of them and are connected to the product mounting plate 19. When working, the operator starts the machine, puts the product into the working position, the feeding position sensor 16 sends a signal, the turntable 21 starts to rotate to the next station, the dispensing sensor 17 receives the signal, the dispensing head 33 descends for dispensing. When the next product is loaded to the feeding position, the product rotates to the magnet loading station, and the magnet is automatically loaded. When the next product is loaded to the feeding position, the turntable 21 rotates to the next station, and the blanking cylinder 14 on the ejector rod guide rail 23 pushes the ejector rod slider 25 to eject the finished product with the guide rod to complete the blanking process.

[0026] Please refer to Figure 5, the dispensing assembly 2 includes: a shaft seat 26, a dispensing support shaft 27, a shaft seat bracket 28, a dispensing support back plate 29, a dispensing cylinder 30, a dispensing magnetic inductor 31, a dispensing floating joint 32, a dispensing head 33, a dispensing mounting plate 34, a dispensing slider 35, and a dispensing guide rail 36. Among them, the shaft seat 26 is connected to the shaft seat bracket 28 and placed on the dispensing support shaft 27. The dispensing support back plate 29 is connected to the two shaft seat brackets 28. The dispensing guide rail 36 is placed on the dispensing support back plate 29, on which a dispensing slider 35 is installed. The dispensing cylinder 36, the dispensing magnetic inductor 31, and the dispensing floating joint 32 are connected to each other and placed on the dispensing guide rail 36. The dispensing mounting plate 34 is connected to the dispensing slider 35, and two dispensing heads 33 are installed thereon. The shaft seat bracket 28 on the dispensing support shaft 27 is pre-adjusted to a suitable position. When the product reaches the dispensing station, it receives the inductor signal. The dispensing cylinder 30 pushes the lower dispensing slider 35 to move the dispensing mounting plate 34 downward. The two dispensing heads 33 loaded thereon complete the dispensing work under the action of air pressure. After the dispensing is completed, the dispensing cylinder 30 retracts. In addition, the floating joint 32 can buffer and shock-absorb during the movement of the cylinder to ensure the stable operation of the equipment.

[0027] Please refer to Figure 6 , Figure 7 , the magnet loading assembly 3 includes: a pressing block 37, a magnet sliding block 38, a magnet feeding block 39, a magnet loading plate fixing block 40, a magnet loading back plate 41, a magnet loading plate 42, a magnet loading sliding plate 43, a limiting block 44, a spring guide rod 45, a shock-absorbing gasket 46, a magnet loading guide rail 47, a magnet loading bottom plate 48, a magnet loading slider 49, a magnet loading ejector rod 50, an anti-collision urethane rubber 51, a slider cylinder 52, a cylinder adapter plate 53, a floating joint 54, and a magnet loading cylinder 55. Among them: the pressing block 37 is connected to the magnet sliding block 38. The slider cylinder 52 pushes the magnet feeding block 39. The magnet loading plate fixing block 40, the magnet loading back plate 41, and the magnet loading plate 42 are connected to each other. The magnet loading sliding plate 43 is installed on the magnet loading guide rail 47. The limiting block 44 and the shock-absorbing gasket 46 are connected to the top of the spring guide rod 45. The anti-collision urethane rubber 51 cylinder adapter plate 53 is installed on the magnet loading bottom plate 48. The slider cylinder 52 is connected to the floating joint 54 and placed on the cylinder adapter plate 53. Before the equipment runs, the operator manually installs the magnet into the magnet loading plate 42. When the product rotates to the magnet loading station, the slider cylinder 52 drives the magnet feeding block 39 to move on the magnet loading sliding plate 43 to a pending position. The magnet loading cylinder 55 pushes the magnet loading slider 49 to drive the magnet loading sliding plate 43 to press down the magnet loading ejector rod 50. At the same time, the pressing block 37 contacts the surface of the product. After the magnet is installed in the product, the ejector rod retracts. The slider cylinder 52 pushes the magnet feeding block 39 to eject. The magnet in the magnet sliding block 38 attracts the magnet of the product in the magnet loading plate 42 into the fixed card slot to complete the pre-action of the next product.

[0028] Please refer to Figure 8, the divider assembly 12 includes: a divider base plate 56, an indexing plate 57, a photoelectric sensor 58, a rotating shaft 59, a divider 60, a chain 61, a sprocket 62, and a motor 63. Among them: The divider 60 is placed on the divider base plate 56, and is connected to the motor 63 through the chain 61 and the sprocket 62 at the back. The photoelectric sensor 58 on the front hanging plate detects the indexing plate 57 placed on the divider 60. The motor 63 drives the sprocket 62 and the chain 61 to provide power for the divider 60, driving the input shaft cam to rotate. The arc of the cam profile surface drives the indexing wheel on the output shaft to rotate, and the straight line segment makes the indexing wheel stationary and locates and locks itself. Through this mechanism, the continuous input motion is converted into an intermittent output motion.

[0029] Further, preferably, the high-speed fully automatic turntable magnet mounting machine is characterized in that the position of the product mounting fixture can be flexibly adjusted, solving the debugging difficulty of the flat magnet pressing fixture and ensuring the product positioning accuracy at the same time.

[0030] Further, preferably, the high-speed fully automatic turntable magnet mounting machine is characterized in that under the output motion of the divider, the turntable divides into multiple stations, enabling the device to perform multiple actions simultaneously during operation, greatly improving the production efficiency, reducing the transfer between processes, and improving the product yield.

[0031] After the present utility model adopts the above scheme, the transmission of the process is realized by driving the turntable to rotate through the divider, the stable movement of dispensing is realized by driving the dispensing head to reciprocate through the air cylinder, and the automatic feeding of the magnet and the pressing of the magnet are realized by pushing the slider through the air cylinder. The structure is reliable and durable, has strong versatility, high production efficiency, and greatly reduces the production and processing cost; in addition, it is convenient to operate and has stable performance.

[0032] The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. High-speed fully automatic turntable magnet loading machine, characterized in that, Including: Rotary table assembly (1), dispensing assembly (2), magnetic component assembly (3), box body (4), buzzer (5), touch screen (6), start button (7), emergency stop knob (8), power switch (9), pressure regulating valve assembly (10), cooling fan (11), indexing cam assembly (12); wherein, the rotary table assembly (1), dispensing assembly (2), magnetic component assembly (3), and indexing cam assembly (12) are sequentially arranged on the bench of the box body (4), and the buzzer (5), touch screen (6), start button (7), emergency stop knob (8), and power switch (9) are sequentially arranged from left to right on the front inclined surface, and the pressure regulating valve assembly (10) and cooling fan (11) are installed on the right side surface.

2. The high-speed fully automatic rotary magnet loading machine according to claim 1, characterized in that, The said rotary table assembly (1) includes: blanking cylinder plate (13), blanking cylinder (14), floating joint (15), feeding position inductor (16), dispensing inductor (17), adjusting block (18), product mounting plate (19), support plate (20), rotary table (21), rotary table bearing (22), ejector rod guide rail (23), ejector rod (24), ejector rod slider (25); wherein, the blanking cylinder plate (13) is placed on the front of the rotary table (21), the support plate (20) is placed on the back of the rotary table (21), the feeding position inductor (16) and dispensing inductor (17) are placed on the upper part of the blanking cylinder plate surface, the blanking cylinder (14) and floating joint (15) are connected and placed in the middle of the blanking cylinder plate (13), and are internally connected with the ejector rod guide rail (23), ejector rod (24), and ejector rod slider (25). The working surface of the rotary table has 12 stations, and adjusting blocks (18) are provided on each of them and are connected to the product mounting plate (19).

3. The high-speed fully automatic turntable magnet loading machine according to claim 1, wherein The said dispensing assembly (2) includes: shaft seat (26), dispensing support shaft (27), shaft seat bracket (28), dispensing support back plate (29), dispensing cylinder (30), dispensing magnetic inductor (31), dispensing floating joint (32), dispensing head (33), dispensing mounting plate (34), dispensing slider (35), dispensing guide rail (36); wherein, the shaft seat (26) is connected to the shaft seat bracket (28) and placed on the dispensing support shaft (27), the dispensing support back plate (29) is connected to the two shaft seat brackets (28), the dispensing guide rail (36) is placed on the dispensing support back plate (29), on which the dispensing slider (35) is installed, the dispensing cylinder (30), dispensing magnetic inductor (31), and dispensing floating joint (32) are connected to each other and placed on the dispensing guide rail (36), and the dispensing mounting plate (34) is connected to the dispensing slider (35), and two dispensing heads (33) are installed on it.

4. The high-speed fully automatic turntable magnet loading machine according to claim 1, characterized in that, The magnetic component mounting assembly (3) includes: a pressure block (37), a magnet sliding block (38), a magnet feeding block (39), a magnet loading plate fixing block (40), a magnet loading back plate (41), a magnet loading plate (42), a magnetic component mounting sliding block (43), a limit block (44), a spring guide rod (45), a shock-absorbing gasket (46), a magnetic component mounting guide rail (47), a magnetic component mounting bottom plate (48), a magnetic component mounting slider (49), a magnetic component mounting ejector rod (50), an anti-collision urethane rubber (51), a slider cylinder (52), a cylinder adapter plate (53), a floating joint (54), and a magnetic component mounting cylinder (55); among which: the pressure block (37) is connected to the magnet sliding block (38), the slider cylinder (52) pushes the magnet feeding block (39) and the magnetic component mounting slider (49), the magnet loading plate fixing block (40), the magnet loading back plate (41) is connected to the magnet loading plate (42), the magnetic component mounting sliding block (43) is mounted on the magnetic component mounting guide rail (47), the limit block (44) and the shock-absorbing gasket (46) are connected to the top of the spring guide rod (45), the anti-collision urethane rubber (51) cylinder adapter plate is mounted on the magnetic component mounting bottom plate (48), and the slider cylinder (52) is connected to the floating joint (54) and placed on the cylinder adapter plate (53).

5. The high-speed fully automatic turntable magnet loading machine according to claim 1, characterized in that The indexing unit assembly (12) includes: an indexing unit bottom plate (56), an indexing plate (57), a photoelectric sensor (58), a rotating shaft (59), an indexing unit (60), a chain (61), a sprocket (62), and a motor (63); among which: the indexing unit (60) is placed on the indexing unit bottom plate (56), and is connected to the motor (63) through the chain (61) and the sprocket (62) at the back, and the photoelectric sensor (58) on the front hanging plate detects the indexing plate (57) placed on the indexing unit (60).

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