Polishing device for metal structure manufacturing

By designing a clamping system for comb teeth and steel balls, as well as a detachable grinding head and vacuuming system, the existing grinding devices for metal structure manufacturing are solved, stability and flexibility are achieved, and work quality and environmental cleanliness are improved.

CN223057356UActive Publication Date: 2025-07-04SHANGHAI TAOZHENG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421139339.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-07-04
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing grinding devices for metal structure manufacturing are inefficient and have safety risks. They cannot flexibly adjust the grinding head, and it is easy to cause the position of the metal workpiece to shift and affect the working quality.

Method used

A clamping system including comb teeth and steel balls is designed. Through the cooperation of comb teeth and steel balls, the clamping metal workpiece is automatically adjusted, combined with a detachable grinding head and vacuuming system to achieve stability and flexibility.

Benefits of technology

It improves the stability and accuracy of the grinding process, reduces debris pollution, expands the scope of applicable workpieces, and improves work efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a polishing device for metal structure manufacturing, which comprises a box body, the top of the box body is fixedly connected with a fixing plate, the upper end of the fixing plate is fixedly provided with a fixing box, the inside of the fixing box is movably connected with first comb teeth, the inside of the fixing box is provided with a plurality of steel balls, and the steel balls are fixedly connected with the fixing box. A sliding groove is formed in the surface of the fixing plate, a sliding box is slidably connected to the interior of the sliding groove, second comb teeth are slidably connected to the interior of the sliding box, a ball screw is arranged in the sliding groove through a bearing, the periphery of the ball screw is in threaded connection with the bottom of the sliding box, and a handle is fixedly connected to one end of the ball screw. According to the polishing device for manufacturing the metal structure, the comb teeth extrude the steel balls, automatic adjustment can be achieved according to metal workpieces of different sizes and shapes, stable clamping force is provided, and stability and accuracy in the machining process are guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal structure manufacturing, in particular to a grinding device for metal structure manufacturing. Background Technique

[0002] Metal structure manufacturing refers to the production activities of manufacturing metal components, metal component parts, steel products for construction and the like with metals such as iron, steel or aluminum as the main materials. After the metal structure is formed, burrs often remain on the outer surface, which requires grinding. It is a polishing method that removes the convex parts after polishing by cutting and plastic deformation of the material surface to obtain a smooth surface. Generally, oilstone bars, wool wheels, sandpapers, etc. are used, mainly by manual operation. For special parts such as the surface of a rotating body, auxiliary tools such as a turntable can be used. For those with high surface quality requirements, the ultra-precision lapping and polishing method can be adopted. The ultra-precision lapping and polishing is to use a special grinding tool, in the lapping and polishing liquid containing abrasive, tightly press on the machined surface of the workpiece and make a high-speed rotary motion.

[0003] At present, for the grinding device for metal structure manufacturing, most are that workers hold a grinding machine by hand, or hold a metal workpiece for polishing and grinding. The efficiency is low, and there is a certain danger. During the grinding process, debris is easily generated, affecting the working environment. The grinding head cannot be flexibly adjusted and replaced, and the detailed grinding is not in place. When grinding a metal workpiece, the position is likely to shift, resulting in low working efficiency and low working quality. Therefore, we propose a grinding device for metal structure manufacturing. Content of the Utility Model

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0005] A grinding device for metal structure manufacturing of the utility model includes a box body. A fixing plate is fixedly connected to the top of the box body. A fixing box is fixedly installed at the upper end of the fixing plate. A comb tooth one is movably connected inside the fixing box. A number of steel balls are arranged inside the fixing box. A chute is formed on the surface of the fixing plate. A sliding box is slidably connected inside the chute. A comb tooth two is slidably connected inside the sliding box. A ball screw is arranged inside the chute through a bearing, and the outer circumference of the ball screw is threadedly connected to the bottom of the sliding box. One end of the ball screw is fixedly connected to a handle.

[0006] As a preferred technical solution of the utility model, a dust collector is fixedly installed inside the box body through a limiting plate. Dust inlets are symmetrically and fixedly connected to the upper end of the dust collector.

[0007] As a preferred technical solution of the utility model, a telescopic hose is fixedly installed inside the dust inlet. The telescopic hose passes through the top of the box body and is fixedly connected to a dust suction port.

[0008] As a preferred technical solution of the present utility model, support frames are symmetrically and fixedly installed on both sides of the fixed plate, and the support frames are detachably connected to the dust suction ports.

[0009] As a preferred technical solution of the present utility model, a discharge port is fixedly connected to the lower end of the vacuum cleaner, and a material receiving box is arranged on one side of the discharge port.

[0010] As a preferred technical solution of the present utility model, support plates are symmetrically and fixedly connected to the top of the box body, and sliding rods are slidably connected to the inside of the support plates through slide rails.

[0011] As a preferred technical solution of the present utility model, a telescopic frame is fixedly installed on the surface of the sliding rod, a driving motor is fixedly installed at the lower end of the telescopic frame, the output end of the driving motor is drivingly connected to a connecting plate, and a grinding head is bolted to the lower end of the connecting plate.

[0012] The beneficial effects of the present utility model are:

[0013] 1. For this grinding device for manufacturing metal structures, by setting steel balls, when the comb teeth are squeezed by a metal workpiece, it will push the steel balls in the internal space to flow until the steel balls cannot flow, thus profiling the contour of the metal workpiece and clamping the metal workpiece. Since the friction between the first comb teeth, the second comb teeth and the steel balls is relatively large, it is not easy to slide and loosen during use, ensuring the stability and accuracy of the processing process;

[0014] 2. For this grinding device for manufacturing metal structures, by setting the first comb teeth, the first comb teeth and the second comb teeth can be automatically adjusted according to metal workpieces of different sizes and shapes, expanding the specification range of metal workpieces;

[0015] 3. For this grinding device for manufacturing metal structures, by setting the connecting plate, the grinding head can be flexibly adjusted and replaced; The present utility model has a simple and reasonable structure, novel design, simple and convenient operation, and has high practical value. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. They are used together with the embodiments of the present utility model to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:

[0017] Figure 1 is a three-dimensional view of a grinding device for manufacturing metal structures according to the present utility model;

[0018] Figure 2 is a schematic diagram of the steel ball structure of a grinding device for manufacturing metal structures according to the present utility model;

[0019] Figure 3Schematic diagram of the telescopic hose structure of a grinding device for manufacturing a metal structure of the present utility model;

[0020] Figure 4 Schematic diagram of the grinding head structure of a grinding device for manufacturing a metal structure of the present utility model.

[0021] In the figure: 1, box body; 2, fixing plate; 3, fixed box; 4, first comb teeth; 401, second comb teeth; 5, steel ball; 6, chute; 7, sliding box; 8, ball screw; 9, handle; 10, limit plate; 11, vacuum cleaner; 12, dust inlet; 13, telescopic hose; 14, dust suction port; 15, support frame; 16, discharge port; 17, receiving box; 18, support plate; 19, sliding rod; 20, telescopic frame; 21, driving motor; 22, connecting plate; 23, grinding head. Specific embodiments

[0022] The following is a description of the preferred embodiments of the present utility model with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only for the purpose of illustrating and explaining the present utility model, and are not intended to limit the present utility model.

[0023] Embodiment: As Figures 1-4 shown, a grinding device for manufacturing a metal structure of the present utility model includes a box body 1. It is characterized in that a fixing plate 2 is fixedly connected to the top of the box body 1, a fixed box 3 is fixedly installed at the upper end of the fixing plate 2, a first comb teeth 4 is movably connected inside the fixed box 3, several steel balls 5 are arranged inside the fixed box 3, a chute 6 is opened on the surface of the fixing plate 2, a sliding box 7 is slidably connected inside the chute 6, a second comb teeth 401 is slidably connected inside the sliding box 7, a ball screw 8 is arranged inside the chute 6 through a bearing, and the outer circumference of the ball screw 8 is threadedly connected to the bottom of the sliding box 7, and one end of the ball screw 8 is fixedly connected to a handle 9.

[0024] Among them, a vacuum cleaner 11 is fixedly installed inside the box body 1 through a limit plate 10, and dust inlets 12 are symmetrically fixedly connected to the upper end of the vacuum cleaner 11. By setting the vacuum cleaner 11, the debris and dust generated during grinding can be collected, reducing the generation of dust and debris.

[0025] Among them, a telescopic hose 13 is fixedly installed inside the dust inlet 12, and the telescopic hose 13 passes through the top of the box body 1 and is fixedly connected to a dust suction port 14. By setting the telescopic hose 13, the length can be changed by telescoping, expanding the scope of use.

[0026] Among them, support frames 15 are symmetrically fixedly installed on both sides of the fixing plate 2, and the support frames 15 are detachably connected to the dust suction port 14. By setting the support frames 15, the dust suction port 14 can be used as a support.

[0027] Among them, the lower end of the vacuum cleaner 11 is fixedly connected with a discharge port 16, and a material receiving box 17 is arranged on one side of the discharge port 16. By arranging the material receiving box 17, the debris generated during the grinding process of the metal workpiece can be collected uniformly.

[0028] Among them, the top of the box body 1 is symmetrically and fixedly connected with support plates 18. A sliding rod 19 is slidably connected inside the support plates 18 through a slide rail. By arranging the sliding rod 19, the grinding tool can be driven to move horizontally to adjust the position.

[0029] Among them, a telescopic frame 20 is fixedly installed on the surface of the sliding rod 19. A driving motor 21 is fixedly installed at the lower end of the telescopic frame 20. The output end of the driving motor 21 is drivingly connected with a connecting plate 22. The lower end of the connecting plate 22 is bolted with a grinding head 23. By arranging the connecting plate 22, the grinding head 23 can be replaced and adjusted more conveniently and quickly.

[0030] Working principle: During use, place the metal workpiece to be ground on the fixed plate 2. By rotating the handle 9, drive the ball screw 8 to rotate, drive the sliding box 7 to move towards the metal workpiece until the second comb teeth 401 and the first comb teeth 4 clamp the metal workpiece. When the first comb teeth 4 and the second comb teeth 401 are squeezed by the metal workpiece, they will push the steel balls 5 in the internal spaces of the fixed box 3 and the sliding box 7 to flow until the steel balls 5 cannot flow, profiling the contour of the metal workpiece, and then the metal workpiece can be clamped. Since the friction between the first comb teeth 4, the second comb teeth 401 and the steel balls 5 is relatively large, it is not easy to slide and loosen during use, ensuring the stability and accuracy of the processing process. Through the first comb teeth 4 and the second comb teeth 401, the first comb teeth 4 and the second comb teeth 401 can be automatically adjusted according to metal workpieces of different sizes and shapes, expanding the specification range of the metal workpiece. By adjusting the position of the sliding rod 19, start the telescopic frame 20, drive the grinding head 23 to move towards the metal workpiece, start the driving motor 21, grind the metal workpiece, start the vacuum cleaner 11, and through the suction port 14, the debris, fines and dust can be centrally collected and processed through the telescopic hose 13, reducing the pollution of the working environment. Collect through the material receiving box 17 and uniformly process the collected metal debris, thereby improving the working efficiency of the cleaning work, avoiding the accumulation of metal debris on the fixed plate 2, and when the vacuum cleaner 11 is in use, accelerating the air flow rate on the fixed plate 2, and can reduce the temperature of the metal workpiece during grinding when grinding.

[0031] Finally, it should be noted that: In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.

[0032] In the description of the present utility model, it should also be noted that, unless otherwise clearly defined and limited, the terms "arranged", "installed", "connected", and "coupled" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0033] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A grinding device for manufacturing a metal structure, comprising a box body (1), characterized in that, A fixed plate (2) is fixedly connected to the top of the box body (1). A fixed box (3) is fixedly installed at the upper end of the fixed plate (2). A first comb (4) is movably connected inside the fixed box (3). A number of steel balls (5) are arranged inside the fixed box (3). A chute (6) is formed on the surface of the fixed plate (2). A sliding box (7) is slidably connected inside the chute (6). A second comb (401) is slidably connected inside the sliding box (7). A ball screw (8) is arranged inside the chute (6) through a bearing, and the outer circumference of the ball screw (8) is threadedly connected to the bottom of the sliding box (7). One end of the ball screw (8) is fixedly connected to a handle (9).

2. The grinding device for manufacturing a metal structure according to claim 1, characterized in that, A vacuum cleaner (11) is fixedly installed inside the box body (1) through a limiting plate (10). Dust inlets (12) are symmetrically and fixedly connected to the upper end of the vacuum cleaner (11).

3. The grinding device for manufacturing a metal structure according to claim 2, wherein, A telescopic hose (13) is fixedly installed inside the dust inlet (12). The telescopic hose (13) passes through the top of the box body (1) and is fixedly connected to a dust suction port (14).

4. A grinding device for manufacturing a metal structure according to claim 1, characterized in that, Support frames (15) are symmetrically and fixedly installed on both sides of the fixed plate (2), and the support frames (15) are detachably connected to the dust suction port (14).

5. The grinding device for manufacturing a metal structure according to claim 2, characterized in that, A discharge port (16) is fixedly connected to the lower end of the vacuum cleaner (11). A receiving box (17) is arranged on one side of the discharge port (16).

6. The grinding device for manufacturing a metal structure according to claim 1, characterized in that, Support plates (18) are symmetrically and fixedly connected to the top of the box body (1). A sliding rod (19) is slidably connected inside the support plate (18) through a slide rail.

7. A grinding device for manufacturing a metal structure according to claim 6, characterized in that, A telescopic frame (20) is fixedly installed on the surface of the sliding rod (19). A driving motor (21) is fixedly installed at the lower end of the telescopic frame (20). The output end of the driving motor (21) is drivingly connected to a connecting plate (22). A grinding head (23) is bolted to the lower end of the connecting plate (22).