Rapid shredding equipment for coconut shred production

Abstract

The utility model discloses rapid shredding equipment for coconut shred production, which comprises a shell, a cutting chamber and a separating chamber are arranged in the shell, a first motor is arranged at the upper end of the shell, a driving end of the first motor extends into the cutting chamber and is fixedly connected with a rotating cylinder, two shredding devices are mounted on the rotating cylinder, two supporting plates are symmetrically arranged in the separating chamber, and the two supporting plates are fixedly connected with the rotating cylinder. Two lifting rods are movably arranged on the supporting plate, movable frames are fixedly connected to the upper ends of the four lifting rods, filter plates are arranged on the movable frames, the lower end of each lifting rod penetrates through the supporting plate to be fixedly connected with a lifting plate, springs movably sleeve the outer sides of the lifting rods, and a second motor is arranged on the outer side of the shell; the driving end of the second motor extends into the separation chamber and is fixedly connected with a convex column rotationally connected with the separation chamber, in the process that coconut juice generated in the coconut shred cutting process is separated from the coconut shred, the filter plate vibrates so that the separation efficiency can be improved, meanwhile, the vibration of the filter plate and the movable frame can quickly move the coconut shred out of the discharging opening, and the separation efficiency is improved. The coconut shreds are prevented from remaining on the filter plate.

Description

Technical Field

[0001] The utility model relates to the technical field of coconut silk production, and more specifically, it relates to a rapid wire-cutting device for coconut silk production. Background Art

[0002] Coconut meat is the edible part inside the coconut. Coconut meat contains a large amount of protein, carbohydrates, and is rich in vitamins, minerals and trace elements, and is a natural food. Coconut meat can be processed into coconut slices, coconut shreds, coconut paste, coconut milk, etc., and these products are very popular in baking, seasoning and beverage production. During the production process of coconut shreds, a wire-cutting device is needed to process it into filaments.

[0003] In the patent document with the publication number of CN215549007U, a rapid wire-cutting device for coconut silk production is proposed. The device discloses a rapid wire-cutting device for coconut silk production, including a box body. A support platform is fixedly arranged on the inner wall of the bottom of the box body. A rotating motor is arranged inside the support platform. The output end of the rotating motor is connected with a sun gear. A limiting column is fixedly connected to the top of the sun gear. An internal gear ring is fixedly arranged on the top of the support platform. A wire cutter is fixedly arranged on the top of the internal gear ring. A plurality of planetary gears are simultaneously meshed with the sun gear and the internal gear ring. Push rods are fixedly arranged on the tops of the planetary gears. A feed inlet is opened on the top of the box body. The utility model has high working efficiency, the cut coconut shreds are of uniform size, and the coconut juice and shredded coconut meat generated by the extrusion of coconut meat during the cutting process can be recycled, saving the production cost.

[0004] However, during the recycling process of coconut juice by this device, the solid-liquid separation of coconut shreds and coconut juice is carried out through a filter plate. During the separation process, although the filter plate is provided with a slope, when recycling coconut shreds, due to the friction between the coconut shreds and the filter plate, a large amount of coconut shreds will remain on the filter plate, and it is necessary for the staff to manually take them out, thus increasing the labor burden of the staff and being very inconvenient to use; secondly, in the prior art, when coconut meat needs to be shredded, it is necessary for the staff to place the coconut meat into the feed pipe and then manually extrude the coconut meat with tools, so that the coconut meat enters the wire-cutting device under the action of external force and is in contact with the wire cutter for wire cutting. This feeding method will increase the labor burden of the staff and increase the labor cost. Summary of the Utility Model

[0005] (1) Technical Problems to be Solved

[0006] Aiming at the problems existing in the prior art, the utility model provides a rapid wire-cutting device for coconut silk production to solve the technical problem that in the prior art, during the recycling process of coconut juice by the coconut shred wire-cutting device, due to the friction between the coconut shreds and the filter plate, a large amount of coconut shreds will remain on the filter plate.

[0007] (2) Technical solution

[0008] To achieve the above object, the utility model provides the following technical solution: A rapid shredding device for coconut fiber production, including a housing, a cutting chamber and a separation chamber are arranged inside the housing, a first motor is arranged at the upper end of the housing, a driving end of the first motor extends into the cutting chamber and is fixedly connected with a rotating cylinder, two shredders are installed on the rotating cylinder, two supporting plates are symmetrically arranged in the separation chamber, two lifting rods are movably arranged on the supporting plates, upper ends of the four lifting rods are fixedly connected with movable frames, a filter plate is arranged on the movable frames, lower ends of each lifting rod pass through the supporting plate and are fixedly connected with a lifting plate, a spring is movably sleeved outside the lifting rod, a second motor is arranged outside the housing, and a driving end of the second motor extends into the separation chamber and is fixedly connected with a convex column rotatably connected with the separation chamber;

[0009] A support seat is fixedly arranged on one side of the housing, and a pushing block is movably arranged at the lower end of the support seat.

[0010] The utility model is further arranged such that an outlet is arranged on one side of the housing, and one end of the movable frame extends to the outside of the outlet, facilitating the discharge of the filtered coconut fiber.

[0011] The utility model is further arranged such that a feeding shell is fixedly arranged at the lower end of the support seat, and the feeding shell and one end of the support seat extend into the cutting chamber, facilitating feeding.

[0012] The utility model is further arranged such that a moving groove is arranged at the lower end of the support seat, a screw rod is rotatably arranged in the moving groove, the screw rod is threadedly connected with a moving seat, and the lower end of the moving seat passes through the moving groove and is fixedly connected with the pushing block, facilitating the movement of the pushing block.

[0013] The utility model is further arranged such that a third motor is fixedly arranged on one side of the support seat, and a driving end of the third motor extends into the moving groove and is fixedly connected with the screw rod, facilitating the rotation of the screw rod.

[0014] The utility model is further arranged such that the rotating cylinder is provided with two driving chambers and two fixing chambers, a rotating rod is rotatably arranged in the driving chamber, a driving bevel gear is fixedly connected to the rotating rod, and one end of the rotating rod extends to the outside of the driving chamber, facilitating the rotation of the driving bevel gear.

[0015] The utility model is further arranged such that a lead screw is rotatably arranged in the fixing chamber, the lead screw is threadedly connected with a fixing block slidably connected with the fixing chamber through a track, one end of the fixing block is inserted into the shredder, and the upper end of the lead screw extends into the driving chamber and is fixedly connected with a driven bevel gear meshed with the driving bevel gear, facilitating the fixing of the shredder.

[0016] The utility model is further configured such that two mounting grooves cooperating with the wire cutter are provided on the rotating cylinder. A plurality of insertion rods are fixedly provided at the lower end of the wire cutter, and a plurality of insertion holes cooperating with the insertion rods are provided on the rotating cylinder, facilitating the positioning of the wire cutter.

[0017] (III) Advantageous Effects

[0018] Compared with the prior art, the utility model provides a fast wire-cutting device for coconut shred production, having the following advantageous effects:

[0019] 1. Through the cooperation of the housing, cutting chamber, separation chamber, first motor, rotating cylinder, wire cutter, support plate, lifting rod, movable frame, filter plate, lifting plate, spring, discharge port, second motor, and convex column, during the separation process of the coconut juice and coconut shreds generated during the coconut shred cutting process, the filter plate vibrates, thereby accelerating the separation efficiency, preventing the filter plate from being blocked. At the same time, the vibration of the filter plate and the movable frame can quickly move the coconut shreds out of the discharge port, preventing the coconut shreds from remaining on the filter plate, saving the labor burden of manual removal by the staff, and being very convenient to use.

[0020] 2. Through the cooperation of the support base, pushing block, feeding shell, moving groove, screw rod, moving seat, and third motor, the pushing block can move automatically, thereby automatically pushing the coconut meat placed in the feeding shell, without the need for manual pushing by the staff, reducing the labor cost.

[0021] 3. Through the cooperation of the driving chamber, fixed chamber, rotating rod, driving bevel gear, lead screw, fixed block, driven bevel gear, mounting groove, insertion rod, and insertion hole, when the wire cutter is damaged, it can be quickly replaced. The entire replacement process does not require using professional tools to turn multiple screws, saving the replacement time and improving the maintenance work efficiency. Description of the Drawings

[0022] Figure 1 It is a schematic diagram of the overall structure of a fast wire-cutting device for coconut shred production in the use state;

[0023] Figure 2 It is a partial sectional structure schematic diagram of the housing and its connecting components when the rotating cylinder is rotating;

[0024] Figure 3 For Figure 2 The partial enlarged schematic diagram of A in

[0025] Figure 4 It is a partial sectional structure schematic diagram of the rotating cylinder and its connecting components when the wire cutter is installed;

[0026] Figure 5 For Figure 4 The partial enlarged schematic diagram of B in

[0027] In the figure: 1. Housing; 2. Cutting chamber; 3. Separation chamber; 4. First motor; 5. Rotating cylinder; 6. Wire cutter; 7. Support plate; 8. Lifting rod; 9. Movable frame; 10. Filter plate; 11. Lifting plate; 12. Spring; 13. Second motor; 14. Convex column; 15. Support base; 16. Pushing block; 17. Discharge port; 18. Feed housing; 19. Moving groove; 20. Screw; 21. Moving seat; 22. Third motor; 23. Driving chamber; 24. Fixed chamber; 25. Rotating rod; 26. Driving bevel gear; 27. Lead screw; 28. Fixed block; 29. Driven bevel gear; 30. Installation groove; 31. Insertion rod; 32. Insertion hole. Detailed implementation manner

[0028] It should be noted that, without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. The following will refer to the drawings and combine the embodiments to detail the present utility model.

[0029] It should be pointed out that unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs.

[0030] In the present utility model, unless otherwise stated, the orientations such as "upper, lower" are usually in the directions shown in the drawings, or in the vertical, perpendicular or gravitational directions; similarly, for the convenience of understanding and description, "left, right" are usually in the left and right shown in the drawings; "inside, outside" refer to the inside and outside relative to the contour of each component itself, but the above orientation terms do not limit the present utility model.

[0031] Please refer to Figures 1-5 , a rapid wire cutting device for coconut shred production, including a housing 1, a cutting chamber 2 and a separation chamber 3 are arranged inside the housing 1, a first motor 4 is arranged at the upper end of the housing 1, the driving end of the first motor 4 extends into the cutting chamber 2 and is fixedly connected with a rotating cylinder 5, two wire cutters 6 are installed on the rotating cylinder 5, two support plates 7 are symmetrically arranged in the separation chamber 3, two lifting rods 8 are movably arranged on the support plates 7, the upper ends of the four lifting rods 8 are fixedly connected with a movable frame 9, a filter plate 10 is arranged on the movable frame 9, the lower end of each lifting rod 8 passes through the support plate 7 and is fixedly connected with a lifting plate 11, a spring 12 is movably sleeved outside the lifting rod 8, a second motor 13 is arranged outside the housing 1, and the driving end of the second motor 13 extends into the separation chamber 3 and is fixedly connected with a convex column 14 rotatably connected with the separation chamber 3;

[0032] A support base 15 is fixedly arranged on one side of the housing 1, and a pushing block 16 is movably arranged at the lower end of the support base 15.

[0033] In this embodiment, the first motor 4 is started. The first motor 4 drives the rotating cylinder 5 to rotate. The rotating cylinder 5 drives the two wire cutters 6 to rotate to cut the coconut meat into shreds. The cut coconut shreds will enter the rotating cylinder 5 and then fall into the separation chamber 3, and then fall onto the filter plate 10 to separate the coconut shreds and coconut juice. The coconut juice will pass through the filter plate 10 and enter the bottom of the separation chamber 3. One side of the separation chamber 3 is provided with a discharge pipe, and the coconut juice and the coconut juice are discharged through the discharge pipe. The coconut shreds are intercepted by the filter plate 10. While the coconut shreds are being filtered, the second motor 13 is started. The second motor 13 drives the convex column 14 to rotate. When the protruding part of the convex column 14 rotates to contact the movable frame 9, as the convex column 14 rotates, the convex column 14 pushes the movable frame 9 upward. The movable frame 9 drives the filter plate 10 to move upward. The movable frame 9 drives the lifting rod 8 and the lifting plate 11 to move, and the spring 12 is compressed. When the protruding part of the convex column 14 rotates to separate from the movable frame 9, under the action of gravity and the spring 12, the movable frame 9 drives the filter plate 10 to move back to its original position. Repeating this process causes the movable frame 9 and the filter plate 10 to vibrate, improving the separation efficiency and preventing the filter plate 10 from being blocked. At the same time, the movable frame 9 and the filter plate 10 are inclined, so that the coconut shreds on the filter plate 10 move along the filter plate 10 and the movable frame 9 under the action of vibration.

[0034] More specifically, the second motor 13 is started, so that the rotation of the convex column 14 pushes the movable frame 9 and the filter plate 10 to vibrate, facilitating the discharge of coconut shreds. When feeding, the pushing block 16 moves, so that the pushing block 16 automatically pushes the coconut meat.

[0035] Please refer to Figures 1-5 , as an implementation manner for discharging coconut shreds: One side of the housing 1 is provided with a discharge port 17, and one end of the movable frame 9 extends to the outside of the discharge port 17.

[0036] Specifically, the coconut shreds move under the vibration of the movable frame 9 and the filter plate 10, and are discharged from the discharge port 17.

[0037] Please refer to Figures 1-5 , as an implementation manner for automatic feeding: A feed housing 18 is fixedly provided at the lower end of the support base 15. The feed housing 18 and one end of the support base 15 extend into the cutting chamber 2. A moving groove 19 is provided at the lower end of the support base 15. A screw rod 20 is rotatably provided in the moving groove 19. The screw rod 20 is threadedly connected with a moving seat 21. The lower end of the moving seat 21 passes through the moving groove 19 and is fixedly connected with the pushing block 16. A third motor 22 is fixedly provided on one side of the support base 15. The driving end of the third motor 22 extends into the moving groove 19 and is fixedly connected with the screw rod 20.

[0038] Specifically, place the coconut meat into the feeding shell 18, start the third motor 22, and the third motor 22 drives the screw 20 to rotate. Since the screw 20 is threadedly connected to the moving seat 21, the moving seat 21 moves along the moving groove 19. The moving seat 21 drives the pushing block 16 to move, so that the pushing block 16 moves into the feeding shell 18 and pushes the coconut meat to the shredder 6. As the shredder 6 rotates, the coconut meat is automatically and quickly shredded.

[0039] Please refer to Figures 1-5 , as an implementation manner for replacing the shredder 6: The rotating cylinder 5 is provided with two driving chambers 23 and two fixed chambers 24. A rotating rod 25 is rotatably arranged in the driving chamber 23. A driving bevel gear 26 is fixedly connected to the rotating rod 25. One end of the rotating rod 25 extends outside the driving chamber 23. A lead screw 27 is rotatably arranged in the fixed chamber 24. The lead screw 27 is threadedly connected to a fixed block 28 that is slidably connected to the fixed chamber 24 through a track. One end of the fixed block 28 is inserted into the shredder 6. The upper end of the lead screw 27 extends into the driving chamber 23 and is fixedly connected to a driven bevel gear 29 that meshes with the driving bevel gear 26. The rotating cylinder 5 is provided with two mounting grooves 30 that cooperate with the shredder 6. A plurality of insertion rods 31 are fixedly arranged at the lower end of the shredder 6. The rotating cylinder 5 is provided with a plurality of insertion holes 32 that cooperate with the insertion rods 31.

[0040] Specifically, when the shredder 6 needs to be replaced, there is a maintenance door on one side of the housing 1. Open the maintenance door, start the first motor 4, so that the rotating cylinder 5 rotates, and rotate the shredder 6 to be replaced to the maintenance door. Rotate the rotating rod 25, the rotating rod 25 drives the driving bevel gear 26 to rotate, the driving bevel gear 26 drives the driven bevel gear 29 to rotate, and the driven bevel gear 29 drives the lead screw 27 to rotate. Since the lead screw 27 is threadedly connected to the fixed block 28, the fixed block 28 moves along the sliding connection part of the moving groove 19. When the fixed block 28 is separated from the shredder 6, pull the shredder 6, so that the shredder 6 is removed from the mounting groove 30, and the insertion rod 31 is removed from the insertion hole 32, then it can be disassembled. Install the replaced shredder 6 by using the opposite operation.

[0041] In summary, when the whole equipment is in use:

[0042] When in the state of automatically pushing the coconut meat, place the coconut meat into the feeding shell 18, start the third motor 22, and the third motor 22 drives the screw 20 to rotate. Since the screw 20 is threadedly connected to the moving seat 21, the moving seat 21 moves along the moving groove 19. The moving seat 21 drives the pushing block 16 to move, so that the pushing block 16 moves into the feeding shell 18 and pushes the coconut meat to the shredder 6.

[0043] When in a state where it is necessary to shred the coconut meat and separate the coconut juice produced therefrom, the first motor 4 is started. The first motor 4 drives the rotating cylinder 5 to rotate, and the rotating cylinder 5 drives the two shredders 6 to rotate to shred the coconut meat. The shredded coconut filaments will enter the rotating cylinder 5 and then fall into the separation chamber 3, and then fall onto the filter plate 10 to separate the coconut filaments and coconut juice. The coconut juice will pass through the filter plate 10 and enter the bottom of the separation chamber 3. One side of the separation chamber 3 is provided with a discharge pipe, and the coconut juice and the separated coconut filaments are discharged through the discharge pipe. The coconut filaments are intercepted by the filter plate 10. While the coconut filaments are being filtered, the second motor 13 is started. The second motor 13 drives the convex column 14 to rotate. When the protruding part of the convex column 14 rotates to contact the movable frame 9, as the convex column 14 rotates, the convex column 14 pushes the movable frame 9 upward. The movable frame 9 drives the filter plate 10 to move upward. The movable frame 9 drives the lifting rod 8 and the lifting plate 11 to move, and the spring 12 is compressed. When the protruding part of the convex column 14 rotates away from the movable frame 9, under the action of gravity and the spring 12, the movable frame 9 drives the filter plate 10 to move back to its original position. Repeating this process causes the movable frame 9 and the filter plate 10 to vibrate, improving the separation efficiency and preventing the filter plate 10 from being blocked. At the same time, the movable frame 9 and the filter plate 10 are inclined, so that the coconut filaments on the filter plate 10 move along the filter plate 10 and the movable frame 9 under the action of vibration and are discharged from the discharge port 17.

[0044] When in a state where it is necessary to replace the shredder 6, there is a maintenance door on one side of the housing 1. Open the maintenance door, start the first motor 4 to make the rotating cylinder 5 rotate, and rotate the shredder 6 to be replaced to the position of the maintenance door. Rotate the rotating rod 25, and the rotating rod 25 drives the driving bevel gear 26 to rotate. The driving bevel gear 26 drives the driven bevel gear 29 to rotate. The driven bevel gear 29 drives the lead screw 27 to rotate. Since the lead screw 27 is threadedly connected to the fixed block 28, the fixed block 28 moves along the sliding connection part of the moving groove 19. When the fixed block 28 separates from the shredder 6, pull the shredder 6 to move the shredder 6 out of the installation groove 30 and move the insertion rod 31 out of the insertion hole 32 to disassemble it. The replaced shredder 6 can be installed by using the opposite operation. The entire device is controlled by a controller. Since the devices matched by the controller are common devices and belong to the existing mature technology, the electrical connection relationship and the specific circuit structure are not described herein again.

[0045] Among all the solutions mentioned above, for the connection between two components, welding, the connection with bolts and nuts, bolt or screw connection, or other well-known connection methods can be selected according to the actual situation, which will not be elaborated one by one here. For those mentioned above that involve fixed connection, welding is preferably considered. Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rapid wire-cutting device for coconut shred production, comprising a housing (1), characterized in that: A cutting chamber (2) and a separation chamber (3) are provided inside the housing (1). A first motor (4) is provided at the upper end of the housing (1). The driving end of the first motor (4) extends into the cutting chamber (2) and is fixedly connected to a rotating cylinder (5). Two wire cutters (6) are installed on the rotating cylinder (5). Two support plates (7) are symmetrically provided inside the separation chamber (3). Two lifting rods (8) are movably provided on the support plates (7). The upper ends of the four lifting rods (8) are all fixedly connected to a movable frame (9). A filter plate (10) is provided on the movable frame (9). The lower end of each lifting rod (8) passes through the support plate (7) and is fixedly connected to a lifting plate (11). A spring (12) is movably sleeved outside the lifting rod (8). A second motor (13) is provided outside the housing (1). The driving end of the second motor (13) extends into the separation chamber (3) and is fixedly connected to a convex column (14) rotatably connected to the separation chamber (3). A support seat (15) is fixedly provided on one side of the housing (1). A pushing block (16) is movably provided at the lower end of the support seat (15).

2. The quick wire-cutting device for coconut shred production according to claim 1, characterized in that: An outlet (17) is provided on one side of the housing (1). One end of the movable frame (9) extends outside the outlet (17).

3. The rapid shredding device for coconut shreds production according to claim 1 is characterized in that: The lower end of the support seat (15) is fixedly provided with a feed housing (18). The feed housing (18) and one end of the support seat (15) extend into the cutting chamber (2).

4. The quick wire-cutting equipment for coconut shred production according to claim 3, characterized in that: A moving groove (19) is provided at the lower end of the support seat (15). A screw rod (20) is rotatably provided in the moving groove (19). The screw rod (20) is threadedly connected to a moving seat (21). The lower end of the moving seat (21) passes through the moving groove (19) and is fixedly connected to the pushing block (16).

5. The quick shredding device for coconut shred production according to claim 4, characterized in that: A third motor (22) is fixedly provided on one side of the support seat (15). The driving end of the third motor (22) extends into the moving groove (19) and is fixedly connected to the screw rod (20).

6. A rapid shredding device for coconut shred production according to any one of claims 1 or 2, characterized in that: The rotating cylinder (5) is provided with two driving chambers (23) and two fixing chambers (24). A rotating rod (25) is rotatably provided in the driving chamber (23). A driving bevel gear (26) is fixedly connected to the rotating rod (25). One end of the rotating rod (25) extends outside the driving chamber (23).

7. The rapid shredding device for coconut shred production according to claim 6, characterized in that: A lead screw (27) is rotatably provided in the fixing chamber (24). The lead screw (27) is threadedly connected to a fixing block (28) slidably connected to the fixing chamber (24) through a track. One end of the fixing block (28) is inserted into the wire cutter (6). The upper end of the lead screw (27) extends into the driving chamber (23) and is fixedly connected to a driven bevel gear (29) meshed with the driving bevel gear (26).

8. A rapid shredding device for coconut shred production according to claim 7, characterized in that: Two mounting grooves (30) matching the wire cutters (6) are provided on the rotating cylinder (5). A plurality of insertion rods (31) are fixedly provided at the lower end of the wire cutter (6). A plurality of insertion holes (32) matching the insertion rods (31) are provided on the rotating cylinder (5).

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