Pipe steam curing cover
By introducing steam generators, temperature detectors and copper water jackets into the pipe steaming and raising hood, the problem of untimely and inaccurate manual temperature measurement is solved, real-time temperature monitoring and precise control of the pipe steaming and raising process is achieved, and the quality and production efficiency of the pipe is improved.
Patent Information
- Application Number
- CN202421629942.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-07-10
AI Technical Summary
In the prior art, artificial handheld glass thermometer is used to measure the temperature during the steaming and growing pipes, resulting in untimely temperature measurement and inaccurate human factors, resulting in defects in the steaming and growing pipes, and increasing repair manpower and materials.
A pipe steaming and hood is designed, equipped with a steam generator, temperature detector and copper water jacket, which realizes real-time monitoring and automatic adjustment of the temperature in the steaming and hood, including a cover opening mechanism and multiple temperature detectors, ensuring real-time monitoring and precise control of temperatures in different areas.
Real-time monitoring and precise control of temperature during pipe steaming and breeding is achieved, untimely temperature measurement and artificial errors are avoided, the strength and quality consistency of the pipe is improved, and the waste of repair labor and materials is reduced.
Smart Images
Figure CN223058014U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of steam curing covers, and particularly relates to a steam curing cover for pipes. Background Art
[0002] Pipe steam curing is to place the pipes in a specific steam curing environment, generate steam by heating, so that the pipes can quickly condense and harden under high temperature and high humidity conditions, thereby improving the strength and durability of the pipes. This process aims to accelerate the curing process of the pipes, shorten the production cycle, and improve the quality of the pipes. However, in the prior art, during the processes of temperature rise, constant temperature, and temperature drop in the steam curing system, generally, a glass thermometer is held manually by workers to measure the temperature one by one. When the production volume is large, it will cause untimely temperature measurement, and the temperature detection is inaccurate due to human factors, which will lead to defects in the steam curing strength and quality of the pipes, increasing the labor and materials for repair. Therefore, this application proposes a steam curing cover for pipes. Content of the Utility Model
[0003] This application proposes a steam curing cover for pipes. By setting a series of structures, it solves the problems in the prior art that during the processes of temperature rise, constant temperature, and temperature drop in the steam curing system, generally, a glass thermometer is held manually by workers to measure the temperature one by one. When the production volume is large, it will cause untimely temperature measurement, and the temperature detection is inaccurate due to human factors, which will lead to defects in the steam curing strength and quality of the pipes, increasing the labor and materials for repair.
[0004] This application proposes a steam curing cover for pipes, which includes a steam curing cover. The top of the steam curing cover is connected with a cover body through an opening mechanism. A heating component is arranged in the inner cavity of the steam curing cover, a cooling component is arranged on the inner side wall of the steam curing cover, and a temperature detection component is arranged on the outer side of the steam curing cover;
[0005] The heating component includes a steam generator fixedly installed on the outer side of the steam curing cover. The steam generator is communicated with a steam supply pipe. The steam supply pipe extends through the side wall of the bottom of the steam curing cover into the inner cavity of the steam curing cover and is vertically communicated with a first steam pipe. A plurality of second steam pipes are uniformly communicated with the first steam pipe, and a plurality of steam ports are uniformly opened on the plurality of second steam pipes;
[0006] The temperature detection component includes a plurality of detection through holes uniformly opened on the side wall of the steam curing cover from top to bottom. Temperature detectors are installed at the plurality of detection through holes, and the metal detection heads of the temperature detectors extend through the detection through holes into the inner cavity of the steam curing cover.
[0007] Further, the cooling component includes copper water jackets uniformly installed on the inner side wall of the steam curing cover.
[0008] Furthermore, a support rod is provided between the steam supply pipe and the second steam pipe at the bottommost part. There are four support rods. One ends of the four support rods are evenly fixed on the outer wall of the first steam pipe, and the other ends of the four support rods are all fixed on the inner side wall of the curing hood.
[0009] Furthermore, a sealing gasket matching the metal detection head of the temperature detector is provided in the detection through hole.
[0010] Furthermore, the cover opening mechanism includes a fixed block fixed on one side of the cover body. A rotating rod is vertically fixed below the fixed block. A driven gear is sleeved on the rotating rod. A bearing seat is arranged below the rotating rod. The bearing seat is installed on the outer side wall of the curing hood. The rotating rod is located in the bearing seat. It also includes a motor installed on the outer side of the curing hood. The output end of the motor is connected with a rotating shaft. A driving gear is fixed at the top of the rotating shaft. The driving gear meshes with the driven gear.
[0011] As can be seen from the above technical solutions, during use, place the curing hood of this device on the ground. Open the cover body through the cover opening mechanism provided at the top of the curing hood. After the cover body is completely opened, put the pipe into the inner cavity of the curing hood from the top of the curing hood. At this time, the heating component is located in the inner cavity of the pipe. At the same time, start the steam generator. The steam generated by the steam generator is introduced into the first steam pipe through the steam supply pipe, and then into a number of second steam pipes connected thereto. Finally, it is sprayed out from a number of steam ports evenly opened on the number of second steam pipes to heat the pipe. At this time, the temperature detector outside the curing hood can monitor the temperature in the inner cavity of the curing hood at any time in real time and record it in real time. Moreover, a number of temperature detectors are arranged from top to bottom to monitor the temperature at different heights and different regions in the curing hood in real time. At the same time, when the temperature is too high, the cooling component can be started to cool the temperature in the curing hood, solving the problems in the prior art that during the processes of heating up, keeping constant temperature, cooling down, etc. in the curing system, generally, a glass thermometer is held manually by workers to measure the temperature one by one. If the production volume is large, it will cause untimely temperature measurement, and the temperature detection has inaccurate human factors, which will lead to defects in the curing strength and quality of the pipe, increasing the labor and materials for repair.
[0012] Compared with the prior art, the beneficial effects of the present utility model are:
[0013] 1. By setting a series of structures, the temperature inside the steam curing hood can be monitored in real time. Specifically, the cover body is completely opened by starting the opening mechanism, and then the pipe is placed into the inner cavity of the steam curing hood. The steam generator is started, and the steam generated by the steam generator is successively introduced into the first steam pipe and the second steam pipe, and finally sprayed out from a number of steam outlets to heat the pipe. The temperature detector outside the steam curing hood can monitor the temperature inside the steam curing hood at any time in real time and record it in real time. Moreover, a number of temperature detectors are arranged from top to bottom to monitor the temperatures at different heights and in different regions inside the steam curing hood. At the same time, when the temperature is too high, the cooling component can be started to cool the temperature inside the steam curing hood, solving the problems in the prior art that generally manual glass thermometers are used to measure the temperature one by one. When the production volume is large, the temperature measurement will be untimely, and the temperature detection is inaccurate due to human factors, which will lead to defects in the steam curing strength and quality of the pipe, increasing the repair labor and materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions of the present application, the drawings required for use in the embodiments will be briefly introduced below. Obviously, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts.
[0015] Figure 1 Structural schematic diagram of a pipe steam curing hood proposed by the present utility model;
[0016] Figure 2 Enlarged schematic diagram of part A in a pipe steam curing hood proposed by the present utility model;
[0017] Illustration description:
[0018] Wherein: 1. Steam curing hood, 2. Cover body, 3. Steam generator, 4. Steam supply pipe, 5. First steam pipe, 6. Second steam pipe, 7. Steam outlet, 8. Detection through hole, 9. Temperature detector, 10. Copper water jacket, 11. Support rod, 12. Sealing gasket, 13. Fixed block, 14. Rotating rod, 15. Driven gear, 16. Bearing seat, 17. Motor, 18. Rotating shaft, 19. Driving gear, 20. Pipe. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] In order to enable those skilled in the art to better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings.
[0020] See Figure 1 - Figure 2 .
[0021] The steam curing of the pipe 20 is to place the pipe 20 in a specific steam curing environment, generate steam by heating, so that the pipe 20 quickly condenses and hardens under high temperature and high humidity conditions, thereby improving the strength and durability of the pipe 20. This process aims to accelerate the curing process of the pipe 20, shorten the production cycle, and improve the quality of the pipe 20 at the same time. However, in the prior art, during the processes of heating up, maintaining a constant temperature, and cooling down in the steam curing system, generally, a glass thermometer is held manually to measure the temperature one by one. When the production volume is large, the temperature measurement will be untimely, and the temperature detection is inaccurate due to human factors, which will lead to defects in the steam curing strength and quality of the pipe 20, increasing the labor and materials for repair. Therefore, this application proposes a steam curing cover 1 for the pipe 20, including a steam curing cover 1. The top of the steam curing cover 1 is connected with a cover body 2 through an opening mechanism. A heating component is arranged in the inner cavity of the steam curing cover 1, a cooling component is arranged on the inner side wall of the steam curing cover 1, and a temperature detection component is arranged on the outer side of the steam curing cover 1. Specifically, when the temperature is too high, the cooling component can be started to cool down the temperature in the steam curing cover 1;
[0022] The heating component includes a steam generator 3 fixedly installed on the outer side of the steam curing cover 1. The steam generator 3 is communicated with a steam supply pipe 4. The steam supply pipe 4 passes through the side wall of the bottom of the steam curing cover 1 and extends into the inner cavity of the steam curing cover 1 and is vertically communicated with a first steam pipe 5. A plurality of second steam pipes 6 are uniformly communicated with the first steam pipe 5. A plurality of steam ports 7 are uniformly opened on the plurality of second steam pipes 6. Specifically, when the steam generator 3 is started, the steam generated by the steam generator 3 is introduced into the first steam pipe 5 through the steam supply pipe 4, and then into the plurality of second steam pipes 6 connected thereto. Finally, it is ejected from the plurality of steam ports 7 uniformly opened on the plurality of second steam pipes 6 to heat the pipe 20;
[0023] The temperature detection component includes a plurality of detection through holes 8 uniformly opened on the side wall of the steam curing cover 1 from top to bottom. Temperature detectors 9 are installed at the plurality of detection through holes 8. The metal detection heads of the temperature detectors 9 pass through the detection through holes 8 and extend into the inner cavity of the steam curing cover 1. Specifically, the temperature detectors 9 on the outer side of the steam curing cover 1 can monitor the temperature in the inner cavity of the steam curing cover 1 at any time in real time and record it in real time. Moreover, there are a plurality of temperature detectors 9 arranged from top to bottom to monitor the temperature at different heights and different regions in the steam curing cover 1 in real time.
[0024] Furthermore, the cooling component includes copper water jackets 10 uniformly installed on the inner side wall of the steam curing cover 1. Specifically, when the temperature in the inner cavity of the steam curing cover 1 is too high or needs to be cooled down, circulating cold water is introduced into the copper water jackets 10 to cool down the temperature in the inner cavity of the steam curing cover 1. Introducing circulating cold water into the copper water jackets 10 is the prior art and will not be elaborated here.
[0025] Furthermore, a support rod 11 is provided between the steam supply pipe 4 and the second steam pipe 6 at the bottommost part. There are four support rods 11. One ends of the four support rods 11 are uniformly fixed on the outer wall of the first steam pipe 5, and the other ends of the four support rods 11 are all fixed on the inner side wall of the steam curing hood 1. Specifically, by providing the support rods 11, when the pipe material 20 is placed into the steam curing hood 1, it is placed above the four support rods 11, and the function of the support rods 11 is to support the pipe material 20 to prevent the pipe material 20 from directly contacting the ground and affecting the heating effect.
[0026] Furthermore, a sealing gasket 12 matching the metal detection head of the temperature detector 9 is provided in the detection through hole 8. Specifically, the sealing performance of the device is improved by providing the sealing gasket 12.
[0027] Furthermore, the cover opening mechanism includes a fixed block 13 fixed on one side of the cover body 2. A rotating rod 14 is vertically fixed below the fixed block 13. A driven gear 15 is sleeved on the rotating rod 14. A bearing seat 16 is provided below the rotating rod 14. The bearing seat 16 is installed on the outer side wall of the steam curing hood 1. The rotating rod 14 is located inside the bearing seat 16. It also includes a motor 17 installed on the outer side of the steam curing hood 1. The output end of the motor 17 is connected with a rotating shaft 18. A driving gear 19 is fixed at the top of the rotating shaft 18. The driving gear 19 meshes with the driven gear 15. Specifically, when it is necessary to open the cover body 2, the motor 17 is started. The motor 17 drives the rotating shaft 18 to rotate, and at the same time drives the driving gear 19 and the driven gear 15 meshing with the driving gear 19 to rotate. When the driven gear 15 rotates, the rotating rod 14 fixedly connected thereto rotates in the bearing seat 16. When the rotating rod 14 rotates, it drives the fixed block 13 to rotate, and finally drives the cover body 2 to rotate around the rotating rod 14 until the cover body 2 is completely opened.
[0028] As can be seen from the above technical solutions, during use, the cover body 2 is opened through the cover opening mechanism provided at the top of the steam curing hood 1. Specifically, when it is necessary to open the cover body 2, the motor 17 is started. The motor 17 drives the rotating shaft 18 to rotate, and at the same time drives the driving gear 19 and the driven gear 15 meshing with the driving gear 19 to rotate. When the driven gear 15 rotates, the rotating rod 14 fixedly connected thereto rotates in the bearing seat 16. When the rotating rod 14 rotates, it drives the fixed block 13 to rotate, and finally drives the cover body 2 to rotate around the rotating rod 14 until the cover body 2 is completely opened. After the cover body 2 is completely opened, the pipe material 20 is placed into the inner cavity of the steam curing hood 1 from the top of the steam curing hood 1. At this time, the heating component is located inside the pipe material 20. At the same time, the steam generator 3 is started. The steam generated by the steam generator 3 is introduced into the first steam pipe 5 through the steam supply pipe 4, and then into a number of second steam pipes 6 connected thereto. Finally, it is sprayed out from a number of steam outlets 7 uniformly opened on the number of second steam pipes 6 to heat the pipe material 20;
[0029] At this time, the temperature detector 9 outside the steam curing hood 1 can monitor the temperature inside the steam curing hood 1 in real time at any time and record it in real time. Moreover, a plurality of temperature detectors 9 are arranged from top to bottom to monitor the temperatures of different heights and different regions inside the steam curing hood 1 in real time. By arranging a support rod 11 between the steam supply pipe 4 and the second steam pipe 6 at the bottom, when the pipe material 20 is placed into the steam curing hood 1, it is placed above the four support rods 11. The function of the support rod 11 is to support the pipe material 20 to prevent the pipe material 20 from directly contacting the ground and affecting the heating effect. At the same time, when the temperature inside the steam curing hood 1 is too high or needs to be cooled down, circulating cold water is introduced into the copper water jacket 10 to cool down the temperature inside the steam curing hood 1. The introduction of circulating cold water into the copper water jacket 10 is a prior art and will not be elaborated here. This solves the problems in the prior art that during the processes of heating up, keeping constant temperature, and cooling down in the steam curing system, generally, a glass thermometer is held manually by workers to measure the temperature one by one. When the production volume is large, the temperature measurement will be untimely, and the temperature detection is inaccurate due to human factors, which will lead to defects in the steam curing strength and quality of the pipe material 20, increasing the repair manpower and materials.
[0030] After considering the specification and the practice of the application disclosed herein, those skilled in the art will readily conceive of other embodiments of the application. The application is intended to cover any variations, uses, or adaptations of the application that follow the general principles of the application and include the common general knowledge or conventional technical means in the technical field not disclosed in the application. The specification and the embodiments are only regarded as exemplary, and the true scope of the application is pointed out by the claims.
[0031] It should be understood that the application is not limited to the precise structures described above and shown in the drawings, and various modifications and changes can be made without departing from its scope. The above-described embodiments of the application do not constitute a limitation on the protection scope of the application.
Claims
1. A steam curing cover for pipe materials, characterized in that: Including a steam curing hood, the top of the steam curing hood (1) is connected with a cover body (2) through an opening mechanism, a heating component is arranged in the inner cavity of the steam curing hood (1), a cooling component is arranged on the inner side wall of the steam curing hood (1), and a temperature detection component is arranged on the outer side of the steam curing hood (1); The heating component includes a steam generator (3) fixedly installed on the outer side of the steam curing hood (1), the steam generator (3) is communicated with a steam supply pipe (4), the steam supply pipe (4) passes through the bottom side wall of the steam curing hood (1) and extends into the inner cavity of the steam curing hood (1) and is vertically communicated with a first steam pipe (5), a plurality of second steam pipes (6) are uniformly communicated on the first steam pipe (5), and a plurality of steam ports (7) are uniformly arranged on the plurality of second steam pipes (6); The temperature detection component includes a plurality of detection through holes (8) uniformly arranged on the side wall of the steam curing hood (1) from top to bottom, temperature detectors (9) are installed at the plurality of detection through holes (8), and the metal detection heads of the temperature detectors (9) extend into the inner cavity of the steam curing hood (1) through the detection through holes (8).
2. The steam curing cover for pipe materials according to claim 1, characterized in that: The cooling component includes copper water jackets (10) uniformly installed on the inner side wall of the steam curing hood (1).
3. The steam curing hood for pipe materials according to claim 1, characterized in that: A support rod (11) is arranged between the steam supply pipe (4) and the second steam pipe (6) at the bottommost part, there are four support rods (11), one ends of the four support rods (11) are uniformly fixed on the outer wall of the first steam pipe (5), and the other ends of the four support rods (11) are all fixed on the inner side wall of the steam curing hood (1).
4. A kind of steam curing cover for pipe materials according to claim 1, characterized in that: A sealing gasket (12) matching with the metal detection head of the temperature detector (9) is arranged in the detection through hole (8).
5. A pipe curing hood according to claim 1, characterized in that: The opening mechanism includes a fixed block (13) fixed on one side of the cover body (2), a rotating rod (14) is vertically fixed below the fixed block (13), a driven gear (15) is sleeved on the rotating rod (14), a bearing seat (16) is arranged below the rotating rod (14), the bearing seat (16) is installed on the outer side wall of the steam curing hood (1), the rotating rod (14) is located in the bearing seat (16), and further includes a motor (17) installed on the outer side of the steam curing hood (1), an output end of the motor (17) is connected with a rotating shaft (18), a driving gear (19) is fixedly connected to the top of the rotating shaft (18), and the driving gear (19) meshes with the driven gear (15).