Integrated wallboard grooving machine

Through the automatic fixing and motor drive system of the integrated wall panel groover machine, the problem of time and effort consumed by manual fixing and cutting is solved, and efficient and accurate automatic grooved effect is achieved.

CN223058072UActive Publication Date: 2025-07-04ZHIMAN (SUQIAN) NEW BUILDING MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422011752.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-07-04
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

The existing integrated wall panel groove operation requires manual fixing and cutting, which is time-consuming and labor-intensive, and has low accuracy, making it inconvenient to use.

Method used

The wall panel is automatically fixed by components such as pressing cylinders, limit cylinders, limit seats and slotted modules, and automatic slotting is achieved through the motor driving gears and racks to reduce manual operation.

Benefits of technology

It realizes automatic groove opening that is efficient, time-saving and labor-saving, and improves groove opening accuracy and convenience.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223058072U_ABST
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Abstract

The utility model relates to the technical field of integrated wallboard grooving, and discloses an integrated wallboard grooving machine which comprises an equipment rack, an air floating platform is arranged on one side of the equipment rack, a wallboard is arranged at the top of the air floating platform, certain buoyancy can be provided for the wallboard arranged at the top through the air floating platform, the force needed by workers for pushing the wallboard is reduced, and the grooving efficiency is improved. The main air source is arranged on the surface of the equipment rack; by arranging a material pressing air cylinder, a first material pressing assembly, a width limiting air cylinder, a width limiting seat, a second material pressing assembly and a grooving module, when a wallboard enters the top of the equipment rack, the wallboard can be fixed through the material pressing air cylinder, the first material pressing assembly, the second material pressing assembly, the width limiting air cylinder and the width limiting seat; and after fixing is completed, the wallboard is slotted through the slotting module, manual fixing and slotting cutting are not needed, time and labor are relatively saved, the efficiency is relatively high, the slotting precision is relatively high, and use is relatively convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of integrated wall panel grooving, and specifically relates to an integrated wall panel grooving machine. Background Art

[0002] Integrated wall panels are divided into five types according to materials: the first type of material is made by pressing aluminum-manganese alloy, sound insulation foaming material, and aluminum foil in three layers; the second type is nano-fiber type, and another type of material is made by mixing bamboo wood powder, calcium carbonate powder and polyvinyl chloride resin at high temperature and plasticizing and extruding. The third type is solid wood integrated wall panel - commonly known as solid wood wood veneer: it is made by using natural log veneer or artificial wood veneer through a series of processes to form a decorative layer, and then bonding it with a board or the like to form a board. The fourth type is ecological stone integrated wall panel, which is formed by co-extruding natural marble stone powder and food-grade resin material. The fifth type is a decorative board made by using cement, calcium silicate, and metal as the base and laminating or compounding other surface materials.

[0003] When processing integrated wall panels, it is necessary to groove their surfaces to facilitate the splicing and installation of the integrated wall panels during installation. However, at present, some existing grooving operations still require manual use of a fixing device to fix the wall panels and then use a grooving tool to groove the wall panels, which is relatively time-consuming and laborious, with relatively low efficiency, and the grooving cutting accuracy is relatively low, and it is relatively inconvenient to use. For this reason, we propose an integrated wall panel grooving machine to solve or improve the above problems. Content of the Utility Model

[0004] In view of the deficiencies of the prior art, the utility model provides an integrated wall panel grooving machine, which solves the problems mentioned in the above background.

[0005] The utility model provides the following technical solutions: including an equipment frame, a total air source arranged on the surface of the equipment frame, a gantry fixed on the top of the equipment frame, a pressing cylinder fixed on one side surface of the gantry, a first pressing component arranged at the top of the output shaft of the pressing cylinder, a width limiting cylinder fixed on the other side surface of the gantry, a width limiting seat fixed at the top of the output shaft of the width limiting cylinder, a slide rail fixed on the surface of the equipment frame, a second pressing component arranged at the bottom of the gantry, the second pressing component is located on one side of the width limiting cylinder, and a grooving module is slidably installed on the surface of the slide rail through a slider.

[0006] Furthermore, the grooving module includes a motor arranged at its bottom, and a gear is fixedly arranged at the output end of the motor.

[0007] Furthermore, a rack is fixed on the surface of the equipment frame, the rack is located on one side of the slide rail, and the gear is meshed with the rack.

[0008] Further, a drag chain is provided on one side of the bottom of the grooving module, a connecting wire is arranged inside the drag chain, and a limit sensor is fixed at the position on the surface of the equipment frame between the drag chain and the slide rail.

[0009] Further, an air floating platform is arranged on one side of the equipment frame, and a wall panel is arranged on the top of the air floating platform.

[0010] Compared with the prior art, the utility model has the following beneficial effects: by arranging the blanking cylinder, the first blanking component, the width limiting cylinder, the width limiting seat, the second blanking component and the grooving module, when the wall panel enters the top of the equipment frame, the wall panel can be fixed by the blanking cylinder, the first blanking component, the second blanking component, the width limiting cylinder and the width limiting seat, and after the fixing is completed, the wall panel can be grooved by the grooving module, without manual fixing and grooving cutting, which is relatively time-saving and labor-saving, has relatively high efficiency, relatively high grooving precision, and is relatively convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 is a schematic structural diagram of the utility model;

[0012] Figure 2 is a schematic structural diagram of the rack of the utility model;

[0013] Figure 3 is a schematic structural diagram of the gear of the utility model;

[0014] Figure 4 is a schematic structural diagram of the second blanking component of the utility model.

[0015] In the figure: 1. Equipment frame; 2. Total air source; 3. Air floating platform; 4. Slide rail; 5. Grooving module; 6. Drag chain; 7. Gantry; 8. Blanking cylinder; 9. First blanking component; 10. Width limiting cylinder; 11. Second blanking component; 12. Width limiting seat; 13. Rack; 14. Limit sensor; 15. Gear; 16. Motor. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0016] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0017] Please refer to Figures 1-4, including an equipment rack 1, on one side of the equipment rack 1, there is an air-floating platform 3. On the top of the air-floating platform 3, there is a wall panel. The air-floating platform 3 is an existing technology known in society at present, and its internal structure, working principle and operation mode will not be described in detail here. Through the air-floating platform 3, a certain buoyancy can be provided for the wall panel arranged on the top, reducing the force required for personnel to push the wall panel. The main air source 2 arranged on the surface of the equipment rack 1 can provide compressed gas for the structures inside the equipment. The gantry 7 is fixed on the top of the equipment rack 1. The pressing cylinder 8 is fixed on one side surface of the gantry 7. The first pressing component 9 is arranged at the top of the output shaft of the pressing cylinder 8. The pressing cylinder 8 can drive the first pressing component 9 fixed at the top of the output shaft to move.

[0018] The width limit cylinder 10 is fixed to the other surface of the gantry 7. The width limit cylinder 10 is located on one side of the material pressing cylinder 8. The width limit seat 12 is fixed to the top of the output shaft of the width limit cylinder 10. The width limit cylinder 10 can drive the width limit seat 12 fixed to the top of the output shaft to move. The slide rail 4 is fixed to the surface of the equipment frame 1. Two groups of slide rails 4 are fixed to the surface of the equipment frame 1. The second material pressing assembly 11 is arranged at the bottom of the gantry 7. The second material pressing assembly 11 is located on one side of the width limit cylinder 10. The second material pressing assembly 11 is located between the width limit cylinder 10 and the material pressing cylinder 8 and is lower than the positions of the material pressing cylinder 8 and the width limit cylinder 10. The second material pressing assembly 11 can cooperate with the first material pressing assembly 9 to squeeze and fix the wall panel. The second material pressing assembly 11 and the first material pressing assembly 9 are in a parallel positional relationship. The grooving module 5 is slidably installed on the surface of the slide rail 4 through a slider. The grooving module 5 is an existing technology known in the current society and will not be described in detail here. The slide rail 4 can slide along the slide rail 4 through the slider. The grooving module 5 includes a motor 16 arranged at its bottom. The output end of the motor 16 is fixedly provided with a gear 15. A rack 13 is fixed to the surface of the equipment frame 1. The rack 13 is located on one side of the slide rail 4. The gear 15 is meshed with the rack 13. The motor 16 can drive the gear 15 fixed to the top of the output end to rotate. When the gear 15 rotates, it will drive itself to move through the meshed rack 13, so that when the gear 15 moves, it will drive the motor 16 and the grooving module 5 to move, causing the grooving module 5 to slide along the surface of the slide rail 4. The inside of the grooving module 5 contains components such as a shaft motor, an auxiliary shaft motor, a main shaft motor, a hand-operated dovetail slide, a main shaft assembly, a reciprocating transmission assembly, a moving large wall panel assembly, and a moving cylinder. A drag chain 6 is arranged on one side of the bottom of the grooving module 5. A connecting wire is arranged inside the drag chain 6. The drag chain 6 can move along with the grooving module 5 and can embed the wires used by the grooving module 5 inside. The wires are connected to the equipment frame 1. A limit sensor 14 is fixed to the surface of the equipment frame 1 at the position between the drag chain 6 and the slide rail 4. The limit sensor 14 can emit an electrical signal when the grooving module 5 moves to one side of the limit sensor 14, causing the motor 16 to stop or rotate in the reverse direction, so that the grooving module 5 can stop moving or move in the reverse direction when it moves to one side of the limit sensor 14.

[0019] Working principle: When it is necessary to groove the wall panel, the operator needs to move the wall panel from the top of the air floating platform 3 towards the side close to the grooving module 5, so that the wall panel passes through the bottom of the first material pressing component 9, the gantry 7, the second material pressing component 11 and the width limiting seat 12. When it moves to a certain position, the width limiting air cylinder 10 will push the width limiting seat 12 to move, so that the width limiting seat 12 fixes one end of the wall panel. The width that needs to be cut off from the wall panel can be limited by the width limiting seat 12. When the width limiting seat 12 fixes the wall panel on one side of the grooving module 5, at the same time, the material pressing air cylinder 8 will push the first material pressing component 9 to move, so that the first material pressing component 9 squeezes and fixes the wall panel, thereby restricting the position of the wall panel and preventing the operator from continuing to push the wall panel. At the same time, the second material pressing component 11 will also squeeze and fix the top of the wall panel. The cooperation of the first material pressing component 9 and the second material pressing component 11 can make the wall panel fixed relatively stably and will not move during the grooving process. The cooperation of the width limiting seat 12 and the second material pressing component 11 can also restrict the position of the wall panel and prevent the cut part of the wall panel from splashing and causing harm to the equipment and personnel. After the fixation is completed, the motor 16 drives the gear 15 to rotate, and the gear 15 drives the grooving module 5 to move through the rack 13, so that the wall panel can be grooved. There is no need for manual fixation and grooving cutting, which is relatively time-saving and labor-saving, with relatively high efficiency, and the grooving accuracy is relatively high, and it is relatively convenient to use.

[0020] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An integrated wall panel grooving machine, characterized in that It includes an equipment rack (1), a main air source (2) arranged on the surface of the equipment rack (1), and a gantry (7) fixed to the top of the equipment rack (1); A blanking cylinder (8), and the blanking cylinder (8) is fixed to one side surface of the gantry (7); A first blanking component (9), and the first blanking component (9) is arranged at the top end of the output shaft of the blanking cylinder (8); A width limiting cylinder (10), and the width limiting cylinder (10) is fixed to the other side surface of the gantry (7); A width limiting seat (12), and the width limiting seat (12) is fixed to the top end of the output shaft of the width limiting cylinder (10); A slide rail (4), and the slide rail (4) is fixed to the surface of the equipment rack (1); A second blanking component (11), and the second blanking component (11) is arranged at the bottom of the gantry (7) and is located on one side of the width limiting cylinder (10); A grooving module (5), and the grooving module (5) is slidably mounted on the surface of the slide rail (4) through a slider.

2. The integrated wall panel grooving machine according to claim 1, wherein The grooving module (5) includes a motor (16) arranged at its bottom, and a gear (15) is fixedly arranged at the output end of the motor (16).

3. The integrated wall panel grooving machine according to claim 2, wherein A rack (13) is fixed to the surface of the equipment rack (1), the rack (13) is located on one side of the slide rail (4), and the gear (15) is meshed with the rack (13).

4. The integrated wall panel grooving machine according to claim 1, wherein, A drag chain (6) is arranged on one side at the bottom of the grooving module (5), a connecting wire is arranged inside the drag chain (6), and a limit sensor (14) is fixed at the position between the drag chain (6) and the slide rail (4) on the surface of the equipment rack (1).

5. The integrated wall panel grooving machine according to claim 1, characterized in that, An air floating platform (3) is arranged on one side of the equipment rack (1), and a wall panel is arranged on the top of the air floating platform (3).