Fragment box assembly and wire cutting machine
By designing support and flow guide box structures in an online cutting machine, the installation process of debris boxes is simplified, and the problems of complex and high cost of existing debris boxes are solved, which improves cutting efficiency and reduces production costs.
Patent Information
- Application Number
- CN202422026883.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The installation of existing debris box online cutting machines is complex and costly, resulting in inefficient cutting.
A fragment box assembly is designed, including a support member, which has a structure of large top and small bottom, and is directly placed on the bearing box at the end of the cutting roller. The fragment box is supported by the bearing box, simplifying the installation process, and connecting it with the frame through the flow guide box to ensure stability.
It realizes convenient installation of fragment boxes, reduces production costs, and improves cutting efficiency, prevents slices and debris from entering the wire network, causing jumpers or disconnection.
Smart Images

Figure CN223058077U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire cutting, in particular to a debris box assembly for wire cutting and a wire cutting machine. Background Art
[0002] In the technical field of wire cutting, taking a photovoltaic silicon rod as an example, making a silicon rod to be cut into silicon wafers generally requires processes such as truncating, squaring, grinding and polishing, slicing, etc. The slicing operation is completed by a slicing machine. The silicon rod is bonded to a crystal carrier, and the crystal carrier is clamped by a clamping device, and then the silicon rod is driven to move relative to the wire mesh through a feeding mechanism to achieve slicing. During the process of cutting the workpiece to be cut, the dropped silicon wafers, debris or scraps are likely to enter the wire mesh, causing wire jump or wire breakage, resulting in poor cutting and reducing the cutting efficiency. Therefore, a wire cutting machine is provided with a debris box for receiving cutting fluid, cutting debris, etc., and the waste liquid entering the debris box is discharged from the bottom of the debris box. Limited by the existing structure of the debris box, since there are many components for installing and fixing the debris box, the installation of the debris box on the wire cutting machine has problems of complex installation and high cost. Summary of the Utility Model
[0003] In view of the above problems, the utility model provides a debris box assembly and a wire cutting machine, which can make the installation of the debris box assembly convenient, and is beneficial to improving the cutting efficiency and reducing the production cost.
[0004] Specifically, the utility model provides a debris box assembly, which includes a debris box, and support members are connected to the outer sides of both ends of the debris box;
[0005] Each support member has two support surfaces, and the two support surfaces are two opposite surfaces of the support member. The two support surfaces respectively face both sides of the debris box in the width direction of the debris box. The maximum distance in the horizontal direction between the two support surfaces is a first distance, and the distance between the lower ends of the two support surfaces is a second distance, and the first distance is greater than the second distance.
[0006] Optionally, the distance between the two support surfaces of each support member becomes smaller from top to bottom; or
[0007] The distance between the two support surfaces of each support member first becomes larger from top to bottom and then becomes smaller.
[0008] Optionally, at least a part of each support surface is an arc surface arranged in a concave shape, and the axis of the arc surface extends along the length direction of the debris box;
[0009] The distance between the upper ends of the two arc surfaces of each support member is equal to or less than the first distance;
[0010] The distance between the lower ends of the two arc surfaces of each of the support members is equal to or greater than the second distance;
[0011] The distance between the upper ends of the two arc surfaces of each of the support members is greater than the distance between the lower ends of the two arc surfaces.
[0012] Optionally, the two support members are respectively a first support member and a second support member;
[0013] The first distance of the first support member is greater than the first distance of the second support member,
[0014] The second distance of the first support member is greater than the second distance of the second support member.
[0015] Optionally, each of the support members is connected to the debris box in a position-adjustable manner in the width direction of the debris box.
[0016] Optionally, a first connecting plate is provided at each end of the debris box, and a second connecting plate is provided on each of the support members; a first mounting hole is provided on one of the second connecting plate and the first connecting plate; the first connecting plate and the second connecting plate are fixedly connected by a first connecting device; the first connecting device passes through the first mounting hole;
[0017] The first mounting hole extends in the width direction of the debris box.
[0018] Optionally, each of the support members is a support plate;
[0019] The support member is arranged vertically, the first connecting plate is arranged horizontally, the second connecting plate is arranged horizontally, the first connecting plate is arranged below or above the second connecting plate, and the first connecting device includes a bolt or a screw passing through the first mounting hole.
[0020] Optionally, the debris box assembly further includes two diversion boxes, which are respectively arranged at both ends of the debris box, and the internal space of the diversion box is communicated with the debris box.
[0021] Optionally, the diversion box is detachably connected to the debris box;
[0022] Each of the diversion boxes is provided with at least two groups of first mounting structures, and each group of first mounting structures includes two of the first mounting structures, which are respectively arranged on both sides of the debris box;
[0023] A second connecting device is provided on each of the first mounting structures.
[0024] Optionally, the second connecting device is in contact with and abuts against the side surface of the debris box; or
[0025] A mating structure is provided on the side of the debris box, and the second connecting device is installed in the mating structure.
[0026] Optionally, the first mounting structure has a first threaded hole, and the second connecting device includes a screw or a bolt;
[0027] The second connecting device passes through the first threaded hole and contacts and abuts against the side of the debris box; alternatively, the mating structure is a second threaded hole or a first groove, and the second connecting device passes through the first threaded hole and enters the second threaded hole or the first groove.
[0028] Optionally, each of the diversion boxes is configured to be fixedly installed on the frame of the wire cutting machine or to be installed on the frame of the wire cutting machine with an adjustable position in the up and down direction.
[0029] Optionally, each of the diversion boxes is provided with a second mounting structure, and a third connecting device is provided on the second mounting structure, and the third connecting device is configured to connect the second mounting structure and the frame.
[0030] Optionally, the second mounting structure includes a second mounting hole, and the third connecting device connects the second mounting structure and the frame by using the second mounting hole;
[0031] The second mounting hole is a long hole extending in the up and down direction.
[0032] Optionally, the second mounting structure is a mounting post, and the second mounting hole is provided on the mounting post;
[0033] The frame is provided with a third threaded hole or a second groove or a through hole, the third connecting device is a screw installed in the second mounting hole, and the screw is inserted into or passes through the third threaded hole or the second groove or the through hole.
[0034] Optionally, a communication hole communicating with the diversion box is provided at the lower part of the end face of the debris box, and the lower parts of both ends of the debris box are respectively inserted into the two diversion boxes.
[0035] Optionally, a plug board is provided at the lower part of each end of the debris box, and the plug board is located inside the diversion box.
[0036] The present invention also provides a wire cutting machine, which includes any one of the above-mentioned debris box assemblies.
[0037] Optionally, the wire cutting machine further includes:
[0038] A frame, and the frame is a cutting chamber frame;
[0039] Two parallel cutting rollers, both ends of each cutting roller are connected to the cutting chamber frame through bearing box assemblies; each bearing box assembly includes a bearing box installed on the cutting chamber frame and a bearing arranged in the bearing box, and each bearing is arranged at one end of the corresponding cutting roller; wherein
[0040] The debris box is arranged between the two cutting rollers;
[0041] Each support member is arranged between the two bearing boxes at the same end of the cutting roller, and the two support surfaces on each support member are in contact with the two bearing boxes at the same end of the cutting roller.
[0042] Optionally, the wire cutting machine is a slicing machine.
[0043] In the debris box assembly and the wire cutting machine of the present utility model, since the debris box is connected with a support member, and the support member has two support surfaces, the support member can be formed into a structure with a larger upper part and a smaller lower part. The two support surfaces face the two sides in the width direction of the debris box, and can be directly placed on the bearing boxes at the ends of the cutting rollers. The bearing boxes directly support the debris box through the support surfaces, and the debris box will not move downward. Therefore, the installation of the debris box assembly is convenient. The dropped slices, debris or scraps are received by the debris box, preventing the slices, debris or scraps from entering the wire mesh and causing wire jumping or wire breakage, which is beneficial to improving the cutting efficiency and reducing the production cost.
[0044] From the following detailed description of the specific embodiments of the present utility model in conjunction with the accompanying drawings, those skilled in the art will become more clear about the above and other objects, advantages and features of the present utility model. Description of the Drawings
[0045] Some specific embodiments of the present utility model will be described in detail hereinafter with reference to the accompanying drawings in an exemplary and non-limiting manner. The same reference numerals in the drawings denote the same or similar components or parts. Those skilled in the art should understand that these drawings are not necessarily drawn to scale. In the drawings:
[0046] Figure 1 is a schematic structural diagram of a debris box assembly according to an embodiment of the present utility model;
[0047] Figure 2 is Figure 1 a schematic structural diagram of the debris box in the shown debris box assembly;
[0048] Figure 3 is Figure 1 a schematic structural diagram of the first support member in the shown debris box assembly;
[0049] Figure 4 is Figure 1 a schematic structural diagram of the second support member in the shown debris box assembly;
[0050] Figure 5 is Figure 1 The schematic structural diagram after the installation of the first support member in the shown debris box assembly;
[0051] Figure 6 is Figure 1 The schematic structural diagram after the installation of the second support member in the shown debris box assembly;
[0052] Figure 7 The schematic structural diagram of the debris box assembly according to an embodiment of the present utility model;
[0053] Figure 8 is Figure 7 The schematic structural diagram of a diversion box in the shown debris box assembly;
[0054] Figure 9 is Figure 8 The schematic structural diagram of another perspective of the diversion box in the shown debris box assembly;
[0055] Figure 10 is Figure 7 The schematic structural diagram of another diversion box in the shown debris box assembly;
[0056] Figure 11 is Figure 10 The schematic structural diagram of another perspective of the diversion box in the shown debris box assembly;
[0057] Figure 12 is Figure 7 The schematic structural diagram after the installation of the first support member in the shown debris box assembly;
[0058] Figure 13 is Figure 7 The schematic structural diagram after the installation of the second support member in the shown debris box assembly.
[0059] Explanation of reference numerals:
[0060] 10. Debris box; 11. First connecting plate; 12. Second connecting plate; 13. First connecting device; 14. First mounting hole; 16. Communication hole; 17. Insertion plate; 21. Support surface; 22. First support member; 23. Second support member; 30. Diversion box; 31. First mounting structure; 32. Second connecting device; 33. Second mounting structure; 34. Second mounting hole; 35. Third connecting device; 36. Socket; 40. Cutting roller; 51. Rear bearing housing; 52. Front bearing housing; 53. Cutting chamber frame. Detailed implementation manners
[0061] Next, refer to Figures 1 to 13To describe the debris box assembly and wire cutting machine of the embodiments of the present utility model. In the description of the embodiments of the present utility model, it should be understood that the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features, that is, including one or more of such features. In the description of the present utility model, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically defined. When a certain feature "includes or contains" a certain or certain features it covers, unless otherwise specifically described, this indicates that other features are not excluded and other features may be further included.
[0062] Unless otherwise clearly specified and defined, the terms "arranged", "installed", "connected", "coupled", "fixed", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two elements or the interaction relationship between two elements, unless otherwise clearly defined. Those of ordinary skill in the art should be able to understand the specific meanings of the above terms in the present utility model according to specific circumstances.
[0063] In addition, in the description of the embodiments of the present utility model, the first feature being "above" or "below" the second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact through other features therebetween. That is, in the description of the embodiments of the present utility model, the first feature being "above", "over", and "on" the second feature includes the first feature being directly above and obliquely above the second feature, or merely indicating that the first feature is at a higher horizontal height than the second feature. The first feature being "below", "beneath", or "under" the second feature may be the first feature being directly below or obliquely below the second feature, or merely indicating that the first feature is at a lower horizontal height than the second feature. Moreover, it should be noted that in the description of the embodiments of the present utility model, directions such as up and down are exemplary and can be determined according to specific working conditions. For example, when it is described that A is above B, during actual use, A may be below B, or A may be on one side of B, etc.
[0064] In the description of this embodiment, the descriptions with reference to terms such as "one embodiment", "some embodiments", "schematic embodiments", "examples", "specific examples", or "some examples" mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0065] Unless otherwise specified, the term "plurality" means two or more.
[0066] In the embodiments of the present disclosure, the character " / " indicates that the objects before and after are in an "or" relationship. For example, A / B means: A or B. The term "and / or" is a description of the associated relationship of the object, indicating that there can be three relationships. For example, A and / or B means: A or B, or, A and B these three relationships.
[0067] It should be noted that, without conflict, the embodiments in the embodiments of the present disclosure and the features in the embodiments can be combined with each other.
[0068] As Figure 1 shown, and with reference to Figures 2 to 13 , an embodiment of the present utility model provides a debris box assembly. The debris box assembly includes a debris box 10, and support members are connected to the outer sides of both ends of the debris box 10. Each support member has two support surfaces 21, and the two support surfaces 21 are two relatively arranged surfaces of the support member. The two support surfaces 21 respectively face both sides of the debris box 10 in the width direction of the debris box 10. The maximum distance in the horizontal direction between the two support surfaces 21 is a first distance, and the distance between the lower ends of the two support surfaces 21 is a second distance, and the first distance is greater than the second distance.
[0069] In the embodiment of the debris box assembly of the present utility model, since the debris box 10 is connected with support members, and the support members have two support surfaces 21, the support members can be configured to have a structure that is larger at the top and smaller at the bottom. The two support surfaces 21 respectively face both sides of the debris box 10 in the width direction of the debris box 10, so that the two support surfaces 21 can be directly placed on the bearing box at the end of the cutting roller. The bearing box directly supports the debris box 10 through the support surfaces 21, and the debris box 10 will not move downward. Therefore, the installation of the debris box assembly is convenient, which is beneficial to reducing production costs. The support members are directly placed, so there is no need to set up a special fastening connection device, making the structure of the debris box assembly simple and also beneficial to reducing costs. The dropped slices, debris, or scraps are received by the debris box, preventing the slices, debris, or scraps from entering the wire mesh and causing jumper or disconnection, which is beneficial to improving the cutting efficiency and reducing production costs.
[0070] In some embodiments of the present utility model, such as Figure 1 , Figure 3 and Figure 5 shown, each support member is a support plate. The thickness of the support plate is relatively small, and when the space in the cutting chamber is limited, the debris box 10 can be made relatively long, which is beneficial to receiving cutting debris; moreover, the thinner support plate can be completely placed on the bearing box, which is beneficial to improving the stability of the bearing box support, and thus beneficial to improving the smoothness of the installation of the debris box 10.
[0071] In some embodiments of the present utility model, the distance between the two support surfaces 21 of each support member becomes smaller from top to bottom. That is to say, the distance between the upper ends of the two support surfaces 21 is the largest, and the distance between the lower ends is the smallest. In some alternative embodiments of the present utility model, the distance between the two support surfaces 21 of each support member first becomes larger and then smaller from top to bottom. In this embodiment, the increasingly smaller part of the support surface 21 is used to contact and be supported by the bearing box.
[0072] In some embodiments of the present utility model, such as Figure 1 , Figure 3 and Figure 5 shown, at least part of the region of each support surface 21 is an arc surface provided in a concave shape, and the axis of the arc surface extends along the length direction of the debris box. The distance between the upper ends of the two arc surfaces of each support member is equal to or less than the first distance. The distance between the lower ends of the two arc surfaces of each support member is equal to or greater than the second distance. The distance between the upper ends of the two arc surfaces of each support member is greater than the distance between the lower ends of the two arc surfaces.
[0073] In the embodiment of the debris box assembly of the present utility model, the support surface 21 has an arc surface region, and the arc surface region can be perfectly matched with the surface of the bearing box, so that the contact support area is relatively large, which is beneficial to improving the stability of the bearing box support, and thus beneficial to improving the smoothness of the installation of the debris box 10. The side surface of the support plate is set as an arc surface adapted to the outer peripheral surface of the bearing box and can be clamped between the corresponding bearing boxes, thereby fixing the debris box 10.
[0074] In some embodiments of the present utility model, such as Figure 1 , Figure 3 and Figure 5 shown, the two support members are respectively a first support member 22 and a second support member 23. The first distance of the first support member 22 is greater than the first distance of the second support member 23, and the second distance of the first support member 22 is greater than the second distance of the second support member 23. That is to say, the two support members of the debris box assembly are of different sizes, and the width of one support plate is greater than the width of the other support plate.
[0075] Such as Figure 4 andFigure 6 , Figure 12 and Figure 13 As shown in Figure 6 , Figure 12 and Figure 13 , in a wire cutting machine, the bearing boxes are divided into two groups and arranged at both ends of the cutting roller. The bearing box at the rear end of the cutting roller is usually the rear bearing box 51, and the other group of bearing boxes is the front bearing box 52. When the rear bearing box 51 is installed on the cutting chamber frame 53, it is fixed by a flange. The front bearing box 52 needs to be disassembled when replacing the cutting roller or adjusting the axial distance of the cutting roller, so no flange is provided. That is, the distance between the two front bearing boxes 52 (the distance between the outer peripheral surfaces of the bearing boxes) is greater than the distance between the two rear bearing boxes 51. Therefore, the first support member 22 is arranged between the two front bearing boxes 52, and the second support member 23 is arranged between the two rear bearing boxes 51. Of course, in some embodiments, the width of the support member can be adjusted according to the actual application scenario.
[0076] In some embodiments of the present utility model, as Figures 1 to 6 shown, each end of the debris box 10 is provided with a first connecting plate 11, and a second connecting plate 12 is arranged on each support member. A first mounting hole 14 is arranged on one of the second connecting plate 12 and the first connecting plate 11. The first connecting plate 11 and the second connecting plate 12 are fixedly connected by a first connecting device 13. The first connecting device 13 passes through the first mounting hole 14.
[0077] In some embodiments of the present utility model, each support member is connected to the debris box 10 in a position-adjustable manner in the width direction of the debris box 10. For example, the first mounting hole 14 extends in the width direction of the debris box 10. By passing the first connecting device 13 through different positions of the first mounting hole 14, the first connecting plate 11 is adjusted in position relative to the second connecting plate 12 in the width direction of the debris box 10.
[0078] In some embodiments of the present utility model, the support plate is arranged vertically, the first connecting plate 11 is arranged horizontally, the second connecting plate 12 is arranged horizontally, and the first connecting plate 11 is arranged below or above the second connecting plate 12. The first connecting device 13 includes a bolt passing through the first mounting hole 14. Further, a nut is connected after the bolt passes through the first connecting plate 11 and the second connecting plate 12, and the nut is used for locking to realize the fastening connection between the first connecting plate 11 and the second connecting plate 12. In some other embodiments of the present utility model, the first connecting device 13 includes a screw passing through the first mounting hole 14. The screw can be fixedly arranged on the first connecting plate 11 or the second connecting plate 12, and a threaded hole is arranged on the corresponding first connecting plate 11 or the second connecting plate 12 to install the screw. And the first mounting hole 14 can be correspondingly arranged on the second connecting plate 12 or the first connecting plate 11. A nut is connected after the screw passes through the first mounting hole 14 to realize the fastening connection between the first connecting plate 11 and the second connecting plate 12.
[0079] In some embodiments of the present utility model, such as Figures 7 to 13 shown, the debris box assembly further includes two diversion boxes 30. The two diversion boxes 30 are respectively arranged at both ends of the debris box 10, and the internal space of the diversion box 30 is communicated with the debris box 10. Cutting fluid and the like in the debris box 10 will enter the diversion box 30 and be discharged from the debris box 10 through the diversion box 30. Generally, when the wire cutting machine has three cutting rollers 40, the diversion box 30 needs to be provided. The heights of two of the cutting rollers 40 are basically the same, and the other cutting roller 40 is arranged below the two cutting rollers 40 with basically the same height. The space between the three cutting rollers 40 is usually used to place the debris box 10, and the diversion box 30 is used to drain the cutting fluid and the like in the debris box 10 to one side or both sides of the lower cutting roller 40 to prevent the cutting fluid from dripping onto the lower cutting roller 40. The setting of the diversion box 30 is beneficial to the rational arrangement of the internal components in the cutting chamber of the wire cutting device.
[0080] In some embodiments of the present utility model, the diversion box 30 is connected to the debris box 10. The debris box 10 is usually fixedly installed on the frame of the wire cutting machine, and the frame usually includes a cutting chamber frame 53 or a bearing box installed on the cutting chamber frame 53. The debris box 10 is connected to the diversion box 30, and the diversion box 30 is connected to the cutting chamber frame 53. The fastening of the installation of the debris box 10 is improved through the fixed connection of the diversion box 30.
[0081] In some embodiments of the present utility model, the diversion box 30 is detachably connected to the debris box 10, which is beneficial to the installation, disassembly and assembly of the debris box 10.
[0082] In some embodiments of the present utility model, such as Figures 8 to 11 shown, each diversion box 30 is provided with at least two groups of first installation structures. Each group of first installation structures includes two first installation structures 31, which are respectively arranged on both sides of the debris box 10. A second connection device 32 is arranged on each first installation structure 31. The second connection device 32 contacts and abuts against the side surface of the debris box 10. For example, the first installation structure 31 can be a mounting plate, and a first threaded hole is arranged on the mounting plate. Or, the first installation structure 31 is a nut, which has a first threaded hole. The second connection device 32 includes a screw or a bolt. The second connection device 32 passes through the first threaded hole and contacts and abuts against the side surface of the debris box 10.
[0083] In some other embodiments of the present utility model, a matching structure is arranged on the side surface of the debris box 10, and the second connection device 32 is installed in the matching structure. For example, the first installation structure 31 has a first threaded hole, and the second connection device 32 includes a screw or a bolt. The matching structure is a second threaded hole or a first groove, and the second connection device 32 passes through the first threaded hole and enters the second threaded hole or the first groove.
[0084] In some embodiments of the present utility model, such as Figures 8 to 11 As shown, a second mounting structure 33 is provided on each diversion box 30, and a third connecting device 35 is provided on the second mounting structure 33. The third connecting device 35 is configured to connect the second mounting structure 33 and the machine frame. For example, the second mounting structure 33 includes a second mounting hole 34, and the third connecting device 35 uses the second mounting hole 34 to connect the second mounting structure 33 and the machine frame. The second mounting structure 33 is a mounting post, and the mounting post is provided with the second mounting hole 34. A third threaded hole, a second groove or a through hole is provided on the machine frame. The third connecting device 35 is a screw installed in the second mounting hole 34, and the screw is inserted into or passes through the third threaded hole, the second groove or the through hole.
[0085] In some embodiments of the present utility model, each diversion box 30 is mounted on the machine frame in an adjustable position in the up and down direction. By moving the diversion box 30 up and down, after the diversion box 30 is fixedly connected to the debris box 10 and the support surface 21 of the support member contacts the bearing box, the installation position of the diversion box 30 is determined, so that the diversion box 30 is installed in a suitable position, which is beneficial to improving the fastening of the installation of the debris box 10.
[0086] In some embodiments of the present utility model, such as Figures 8 to 11 As shown, the second mounting hole 34 is a long hole extending in the up and down direction. By changing the position of the third connecting device 35 in the height direction passing through the long hole, the installation height of the diversion box 30 is adjusted. In this embodiment, the installation position of the third connecting device 35 on the cutting chamber frame 53 remains unchanged, and the height of the diversion box 30 is adjustable by changing the installation position on the diversion box 30. Since the diversion box 30 is relatively small and easy to process, such a setting can significantly reduce costs and does not require adjustment of the structure of the cutting chamber. Of course, in some alternative embodiments of the present utility model, the installation position height of the third connecting device 35 on the cutting chamber frame 53 is adjustable, and the installation position on the diversion box 30 remains unchanged to achieve the adjustable height of the diversion box 30.
[0087] In the embodiments of the present utility model, the debris box 10 is firmly installed and fixed in the cutting chamber assembly through the diversion box 30, the support member, the bearing box, etc., so that the debris box 10 does not move, does not coat with the cutting roller, and does not interfere with the diamond wire, ensuring the smooth cutting of the ingot by the diamond wire.
[0088] In some embodiments of the present utility model, a communication hole 16 communicating with the diversion box 30 is provided at the lower part of the end face of the debris box 10. An insertion port 36 is provided on the diversion box 30. The lower parts of both ends of the debris box 10 are respectively inserted into two diversion boxes 30 through the insertion ports 36. And an insertion plate 17 is provided at the lower part of each end of the debris box 10, and the insertion plate 17 is located inside the diversion box 30. Part of the edge of the insertion port 36 contacts and abuts against the end face of the debris box 10, which can prevent the debris box 10 from moving along its length direction, that is, prevent the debris box 10 from moving in the front-back direction.
[0089] The embodiment of the present utility model also provides a wire cutting machine, which includes a cutting device and the debris box assembly in any of the above embodiments. The wire cutting machine is a cutting device for cutting hard and brittle material rods such as single-crystal silicon material rods, polycrystalline silicon material rods, sapphire rods, and magnetic material rods. The wire cutting machine has the advantages of high efficiency, high productivity, and high precision. Its principle is to rub the workpiece to be processed by a high-speed moving cutting wire to achieve the purpose of cutting. The wire cutting machine often uses single-wire, multi-wire diamond wires, etc. to cut silicon materials, etc. for truncation, squaring, and slicing in order to obtain corresponding silicon wafers or silicon materials. In this embodiment, the debris box assembly is used to receive the cutting fluid and generated cutting debris during wire cutting to prevent the cutting fluid and cutting debris from flying around. And by using the two support surfaces 21 of the debris box assembly to directly place on the bearing boxes at the ends of the cutting rollers 40, and using the bearing boxes to directly support the debris box 10 through the support surfaces 21, the debris box 10 will not move downward. Therefore, the installation of the debris box assembly is convenient, which is beneficial to reducing production costs.
[0090] Specifically, the wire cutting machine further includes a frame and two parallel cutting rollers 40. The frame includes a cutting chamber frame 53. Both ends of each cutting roller 40 are connected to the cutting chamber frame 53 through a bearing box assembly. The bearing box assembly includes a bearing box installed on the cutting chamber frame 53 and a bearing provided in the bearing box. Each bearing is provided at one end of the corresponding cutting roller. Among them, the debris box 10 is arranged between the two cutting rollers 40. Each support member is arranged between the two bearing boxes at the same end of the cutting roller 40, and the two support surfaces 21 on each support member contact the two bearing boxes at the same end of the cutting roller 40. As Figure 12 and Figure 13 shown, the first support member 22 is arranged between the two front bearing boxes 52, and the second support member 23 is arranged between the two rear bearing boxes 51.
[0091] In some embodiments of the present utility model, the wire cutting machine further includes another cutting roller, and the other cutting roller is arranged below the above two cutting rollers 40. A cutting wire is wound around the three cutting rollers, and the cutting wire cuts the silicon rod, etc.
[0092] In some embodiments of the present utility model, the wire cutting machine is a slicing machine, which can slice silicon rods and the like. For example, crystalline silicon is the main raw material of solar panels. Crystalline silicon needs to go through processes such as squaring and slicing before it can be made into crystalline silicon wafers for use. Among them, the slicing process is carried out by a slicing machine, which is used to slice the squared silicon rod to form silicon wafers.
[0093] In the debris box assembly and the wire cutting machine according to the embodiments of the present invention, before installing the debris box 10, first install the two diversion boxes 30 to the cutting chamber frame 53 or the rear bearing box of the lower cutting roller by screws. Before installing the debris box 10 into the cutting chamber, first install the support plate on the debris box 10 with screws and lock the screws with nuts. Install the assembled debris box 10 as a whole into the cutting chamber, install the lower part of the debris box 10 into the diversion box 30, and the arc surface of the support member is placed on the outer circle of the corresponding bearing box. The two end faces of the debris box 10 are fixed at the opening of the diversion box 30, so that it cannot move back and forth; the arc surface of the support member contacts the arc surface of the bearing box to ensure that the debris box 10 does not tilt and does not move left and right. To further ensure the installation stability of the debris box 10, an auxiliary fastening mechanism is also provided. The number and position of the auxiliary fastening mechanism are not limited. Specifically, the first installation structure 31 on the diversion box 30 fixedly connects the debris box 10 and the diversion box 30 by screws. Since the diversion box 30 is fixedly installed on the cutting chamber frame 53, the stability of the debris box 10 is further enhanced. Finally, tighten the screws fixing the diversion box 30. When disassembling the debris box 10, loosen the screws at the first installation structure 31 of the diversion box 30 and then manually take out the debris box 10. The installation and disassembly are both convenient.
[0094] At this point, those skilled in the art should recognize that although multiple exemplary embodiments of the present utility model have been shown and described in detail herein, many other variations or modifications that conform to the principles of the present utility model can still be directly determined or derived from the content disclosed in the present utility model without departing from the spirit and scope of the present utility model. Therefore, the scope of the present utility model should be understood and determined to cover all these other variations or modifications.
Claims
1. A fragment box component, characterized in that, It includes a debris box, and support members are connected to the outer sides of both ends of the debris box; Each of the support members has two support surfaces. The two support surfaces are two opposite surfaces of the support member. The two support surfaces respectively face both sides of the debris box in the width direction of the debris box. The maximum distance in the horizontal direction between the two support surfaces is the first distance, and the distance between the lower ends of the two support surfaces is the second distance. The first distance is greater than the second distance.
2. The debris box assembly according to claim 1, wherein the distance between the two support surfaces of each support member becomes smaller from top to bottom; or the distance between the two support surfaces of each support member first becomes larger from top to bottom and then becomes smaller.
3. The debris box assembly according to claim 2, wherein at least part of the area of each support surface is a concave arc surface, and the axis of the arc surface extends along the length direction of the debris box; the distance between the upper ends of the two arc surfaces of each support member is equal to or less than the first distance; the distance between the lower ends of the two arc surfaces of each support member is equal to or greater than the second distance; the distance between the upper ends of the two arc surfaces of each support member is greater than the distance between the lower ends of the two arc surfaces.
4. The debris box assembly according to claim 1, wherein the two support members are respectively a first support member and a second support member; the first distance of the first support member is greater than the first distance of the second support member, the second distance of the first support member is greater than the second distance of the second support member.
5. The debris box assembly according to claim 1, wherein each support member is connected to the debris box in a position-adjustable manner in the width direction of the debris box.
6. The debris box assembly according to claim 5, wherein a first connecting plate is provided at each end of the debris box, and a second connecting plate is provided on each support member; a first mounting hole is provided on one of the second connecting plate and the first connecting plate; the first connecting plate and the second connecting plate are fixedly connected by a first connecting device; the first connecting device passes through the first mounting hole; the first mounting hole extends along the width direction of the debris box.
7. The debris box assembly according to claim 6, wherein each support member is a support plate; the support member is arranged vertically, the first connecting plate is arranged horizontally, the second connecting plate is arranged horizontally, the first connecting plate is arranged below or above the second connecting plate, and the first connecting device includes a bolt or a screw passing through the first mounting hole.
8. The debris box assembly according to claim 1, wherein, It further includes two diversion boxes, which are respectively arranged at both ends of the debris box, and the internal space of the diversion box is communicated with the debris box.
9. The debris box assembly according to claim 8, wherein the diversion box is detachably connected to the debris box; Each of the diversion boxes is provided with at least two groups of first mounting structures, and each group of first mounting structures includes two first mounting structures, which are respectively arranged on both sides of the debris box; A second connecting device is arranged on each of the first mounting structures; The second connecting device is in contact with and abuts against the side surface of the debris box; alternatively, a matching structure is arranged on the side surface of the debris box, and the second connecting device is installed in the matching structure.
10. The debris box assembly according to claim 9, wherein The first mounting structure has a first threaded hole, and the second connecting device includes a screw or a bolt; The second connecting device passes through the first threaded hole and is in contact with and abuts against the side surface of the debris box; alternatively, the matching structure is a second threaded hole or a first groove, and the second connecting device passes through the first threaded hole and enters the second threaded hole or the first groove.
11. The debris box assembly according to claim 8, wherein Each of the diversion boxes is configured to be fixedly installed on the frame of the wire cutting machine or to be installed on the frame of the wire cutting machine with an adjustable position in the up and down direction.
12. The debris box assembly according to claim 11, wherein Each of the diversion boxes is provided with a second mounting structure, and a third connecting device is arranged on the second mounting structure, and the third connecting device is configured to connect the second mounting structure and the frame.
13. The debris box assembly according to claim 12, wherein The second mounting structure includes a second mounting hole, and the third connecting device uses the second mounting hole to connect the second mounting structure and the frame; The second mounting hole is a long hole extending in the up and down direction.
14. The debris box assembly according to claim 13, wherein The second mounting structure is a mounting post, and the second mounting hole is provided on the mounting post; A third threaded hole or a second groove or a through hole is arranged on the frame, the third connecting device is a screw installed in the second mounting hole, and the screw is inserted into or passes through the third threaded hole or the second groove or the through hole.
15. The debris box assembly according to claim 8, wherein A communication hole communicating with the diversion box is arranged at the lower part of the end face of the debris box, a socket is arranged on the diversion box, and the lower parts of both ends of the debris box are respectively inserted into the two diversion boxes through the sockets; a part of the edge of the socket is in contact with and abuts against the end face of the debris box.
16. The debris box assembly according to claim 15, wherein A plug board is arranged at the lower part of each end of the debris box, and the plug board is located inside the diversion box.
17. A wire cutting machine, characterized in that, It includes the debris box assembly according to any one of claims 1 to 16.
18. The wire cutting machine according to claim 17, wherein, It further includes: A frame, and the frame includes a cutting chamber frame; Two parallel cutting rollers, and both ends of each cutting roller are connected to the cutting chamber frame through a bearing box assembly; the bearing box assembly includes a bearing box installed on the cutting chamber frame and a bearing arranged in the bearing box, and each bearing is arranged at one end of the corresponding cutting roller; wherein The debris box is arranged between the two cutting rollers; Each of the support members is disposed between two of the bearing boxes at the same end of the cutting roller, and two of the support surfaces on each of the support members are respectively in contact with two of the bearing boxes at the same end of the cutting roller.
19. The wire cutting machine according to claim 18, wherein, The wire cutting machine is a slicing machine.