Hot melt film one-time forming and laminating device
By introducing threaded rod-driven movable frame and directional rotating assembly into the hot melt film primary molding and bonding roller, the wrinkles and uneven problems caused by relaxation of the hot melt film are solved, and quantitative release and smooth fit are achieved.
Patent Information
- Application Number
- CN202422042906.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-22
AI Technical Summary
The existing hot melt film primary molding and lamination devices lack tensioning and adjustment function, resulting in the loose hot melt film being prone to wrinkles and unevenness when laminating, and at the same time lacking quantitative release function.
A hot melt film primary forming and bonding device including a threaded rod, a movable frame, a directional rotating assembly and a tensioning roller is designed. The movement of the movable frame and a unwinding roller is driven by the threaded rod, and the engagement structure of the directional rotating assembly and the guide rail is combined to achieve quantitative release of the hot melt film, and the tensioning film is squeezed from the opposite direction by the tensioning roller for tensioning, and the foam is removed with the pressing roller.
The quantitative release and tension adjustment of the hot melt film are achieved, which avoids wrinkles and unevenness during the bonding process, and improves the flatness and efficiency of the bonding.
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Figure CN223058374U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of hot melt film lamination, and particularly relates to a hot melt film one-time forming lamination device. Background Art
[0002] A hot melt film is a film product with or without a release paper, which is mainly used for the adhesion of various fabrics, papers, polymer materials and metals. During the process of laminating the hot melt film, in order to reduce the labor intensity of workers and improve work efficiency, a one-time forming lamination device is usually used for auxiliary processing.
[0003] In the Chinese utility model patent with the publication number of CN214375669U, a hot melt film one-time forming lamination device is provided. When the product to be laminated and the hot melt film are placed on the adsorption operation platform from bottom to top, the flipping lamination roller and the heating roller are successively pressed down from front to back, and the product to be laminated and the hot melt film are pressed together from front to back. This device uses a double-wheel structure to complete the lamination - defoaming - hot melt lamination of the hot melt film at one time without extra operations in the middle, reducing the probability of defects in the production process, improving the yield and production efficiency, and realizing assembly line operation to meet the market demand; however, this device lacks the tension adjustment function for the hot melt film. The loose hot melt film is prone to wrinkles and unevenness during lamination, and it does not have the function of quantitatively discharging the hot melt film.
[0004] Therefore, it is urgent to improve the existing hot melt film one-time forming lamination device and provide a hot melt film one-time forming lamination device with a tension adjustment function. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a hot melt film one-time forming lamination device which is reasonable in design, simple in structure, has a tension adjustment function, and is convenient for realizing the quantitative discharge of the hot melt film, so as to solve the problems existing in the prior art.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A hot-melt film one-time forming and laminating device, which comprises a bottom plate. Above the left and right ends of the bottom plate, two vertical plates are respectively fixed. Between the tops of the two vertical plates, two guide rails located on the front and back sides are fixedly installed. Two guide grooves are respectively opened inside the two guide rails. Between the middle parts of the tops of the two vertical plates, a threaded rod is rotatably connected through a bearing. On the outer wall of the top of one of the vertical plates, a first motor is fixedly installed. The output end of the first motor is fixedly connected to the threaded rod. An activity frame is sleeved on the outer side of the threaded rod in a threaded manner. Inside the upper end of the activity frame, a unwind roller is installed through a bearing. On the outer sides of the front and back ends of the unwind roller, two groups of directional rotation components are respectively arranged. The two groups of directional rotation components are respectively connected to the two guide grooves. On the outer wall of the front end of the bottom of the activity frame, a second motor is fixedly installed. On the inner walls of the front and back sides of the bottom of the activity frame, two turntables are respectively installed through bearings. The front turntable is fixedly connected to the output end of the second motor. Between the two turntables, two tension rollers are symmetrically fixed.
[0008] Preferably, the two groups of directional rotation components and the two groups of guide rails are both symmetrically arranged front and back. On the bottom end surface of the top of the guide rail, a toothed structure equal in length to it is provided.
[0009] Preferably, the end of the unwind roller passes through the guide groove and extends to the inside of the directional rotation component. On the outer walls of the left and right ends of the unwind roller, toothed structures are both provided.
[0010] Preferably, the directional rotation component includes a gear sleeve, a limiting groove, a dial and a spring. The gear sleeve is sleeved on the outer side of the end of the unwind roller through a bearing. On the inner wall of the gear sleeve, a plurality of the limiting grooves are annularly opened. Inside the limiting groove, a dial is rotatably installed. Between the side of the dial close to the limiting groove, a spring is fixedly connected.
[0011] Preferably, the gear sleeve meshes with the toothed structure on the bottom end surface of the top of the guide rail, and the bottom end of the dial meshes with the toothed structure on the outer wall of the end of the unwind roller.
[0012] Preferably, a pressing and defoaming component is installed on the left side of the bottom of the activity frame. The pressing and defoaming component includes a connecting plate, a first electric push rod and a pressing roller. The two connecting plates are respectively fixedly connected to the left side walls of the front and back ends of the bottom of the activity frame. On the left sides of the two connecting plates, a first electric push rod is fixedly installed. Between the telescopic ends of the two first electric push rods, a pressing roller is installed through a bearing.
[0013] Preferably, the bottoms of the two vertical plates are both fixedly installed through penetration with second electric push rods. The telescopic end of the second electric push rod is fixedly connected to a push plate.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] In the solution of the present utility model, rotating the control threaded rod can control the movable frame to drive the unwinding roller and the directional rotation assembly to move leftward synchronously. At this time, by using the toothed structure on the bottom end surface of the top of the guide rail, the gear sleeve can be controlled to move leftward and rotate clockwise at the same time. At this time, the gear sleeve can push the toothed structure on the outer wall of the end of the unwinding roller through the dial, and drive the unwinding roller to move leftward and rotate clockwise at the same time, so as to facilitate the release of the hot melt film installed on its outer side and facilitate lamination. When the movable frame is controlled to move rightward to reset, the gear sleeve rotates counterclockwise. At this time, the dial is pressed and rotates toward the limit groove direction and disengages from the toothed structure at the end of the unwinding roller. Therefore, the unwinding roller is in a static state, and the quantitative release of the hot melt film can be realized, which is convenient for lamination processing and management.
[0016] During the lamination process of the hot melt film of the present utility model, according to the tightness state of the hot melt film, the second motor can be started to control the small rotation of the turntable. By using two tension rollers, different positions of the hot melt film can be squeezed simultaneously from two opposite directions, which is convenient for tensioning the loose hot melt film and avoiding wrinkles during lamination. And the first electric push rod can be started, and the hot melt film can be pressed tightly by using the pressing roller, which is beneficial to removing bubbles and ensuring the flat and tight lamination of the hot melt film. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required to be used in the description of the embodiments or the prior art. The following is the description of the drawings:
[0018] Figure 1 It is a schematic front view structure diagram of the present utility model;
[0019] Figure 2 It is a schematic left view structure diagram of the movable frame and the unwinding roller of the present utility model;
[0020] Figure 3 It is a schematic side sectional structure diagram of the unwinding roller and the directional rotation assembly of the present utility model;
[0021] Figure 4 It is a schematic front sectional structure diagram of the whole directional rotation assembly of the present utility model;
[0022] Figure 5 It is a schematic left view structure diagram of the whole pressing and defoaming assembly of the present utility model;
[0023] Figure 6 It is a schematic front view structure diagram of the working state of the hot melt film lamination of the present utility model.
[0024] In the figure:
[0025] 1. Bottom plate; 2. Vertical plate; 3. First motor; 4. Threaded rod; 5. Movable frame; 6. Unwinding roller; 7. Directional rotation assembly; 71. Gear sleeve; 72. Limit groove; 73. Pusher; 74. Spring; 8. Pressing and defoaming assembly; 81. Connecting plate; 82. First electric push rod; 83. Pressing roller; 9. Second motor; 10. Turntable; 11. Tensioning roller; 12. Guide rail; 13. Guide groove; 14. Second electric push rod; 15. Push plate. Detailed implementation manners
[0026] The following described embodiments are only a part of the embodiments of the present utility model and do not represent all embodiments consistent with the present utility model. Now, in conjunction with the drawings, the exemplary embodiments are described as follows:
[0027] As Figure 1-6 As shown in one of the figures, the hot melt film one - time forming and laminating device of the present utility model includes a bottom plate 1. Above the left and right ends of the bottom plate 1, two vertical plates 2 are respectively fixed. Between the tops of the two vertical plates 2, two guide rails 12 located on the front and rear sides are fixedly installed. Inside the two guide rails 12, two guide grooves 13 are respectively opened. Between the middle parts of the tops of the two vertical plates 2, a threaded rod 4 is rotatably connected through a bearing. On the outer wall of the top of one of the vertical plates 2 at the right end of the bottom plate 1, a first motor 3 is fixedly installed. The output end of the first motor 3 is fixedly connected to the threaded rod 4. An activity frame 5 is thread - sleeved on the outer side of the threaded rod 4. Inside the upper end of the activity frame 5, an unwinding roller 6 is installed through a bearing. On the outer sides of the front and rear ends of the unwinding roller 6, two groups of directional rotation assemblies 7 are respectively provided. The two groups of directional rotation assemblies 7 are respectively connected to the two guide grooves 13. On the front - end outer wall of the bottom of the activity frame 5, a second motor 9 is fixedly installed. On the inner walls of the front and rear sides of the bottom of the activity frame 5, two turntables 10 are respectively installed through bearings. The front turntable 10 is fixedly connected to the output end of the second motor 9. Between the two turntables 10, two tensioning rollers 11 are symmetrically fixed.
[0028] As a preferred implementation manner, on the basis of the above - mentioned structure, further, the two groups of directional rotation assemblies 7 and the two groups of guide rails 12 are both symmetrically arranged front - to - back. On the bottom end face of the top of the guide rail 12, a toothed structure equal to its length is provided.
[0029] As a preferred implementation manner, on the basis of the above - mentioned structure, further, the end of the unwinding roller 6 passes through the guide groove 13 and extends to the inside of the directional rotation assembly 7. On the outer walls of the left and right ends of the unwinding roller 6, toothed structures are provided.
[0030] In this embodiment, by setting the guide rail 12 and the guide groove 13, the stability of the activity frame 5 and the unwinding roller 6 during the horizontal movement can be improved, and by using the toothed structure on the bottom end face of the bottom of the guide rail 12, the rotational operation of the directional rotation assembly 7 is facilitated.
[0031] As a preferred embodiment, on the basis of the above structure, further, the directional rotation assembly 7 includes a gear sleeve 71, a limiting groove 72, a dial 73 and a spring 74. The gear sleeve 71 is sleeved on the outer side of the end of the unwinding roller 6 by means of a bearing. A plurality of limiting grooves 72 are annularly formed on the inner wall of the gear sleeve 71. A dial 73 is rotatably installed inside the limiting groove 72. A spring 74 is fixedly connected between the side of the dial 73 close to the limiting groove 72.
[0032] In this embodiment, the formation of the limiting groove 72 facilitates restricting the rotation direction and amplitude of the dial 73, and through the arrangement of the spring 74, it is convenient to support the dial 73.
[0033] As a preferred embodiment, on the basis of the above structure, further, the gear sleeve 71 meshes with the toothed structure on the bottom end surface of the top of the guide rail 12, and the bottom end of the dial 73 meshes with the toothed structure on the outer wall of the end of the unwinding roller 6.
[0034] In this embodiment, when controlling the movable frame 5 and the unwinding roller 6 to move leftward, by using the toothed structure on the bottom end surface of the top of the guide rail 12, the gear sleeve 71 can be rotated clockwise. At this time, the unwinding roller 6 can be driven to rotate synchronously by using the dial 73, which is convenient for quantitatively discharging the hot melt film.
[0035] As a preferred embodiment, on the basis of the above structure, further, a pressing and defoaming assembly 8 is installed on the left side of the bottom of the movable frame 5. The pressing and defoaming assembly 8 includes a connecting plate 81, a first electric push rod 82 and a pressing roller 83. The two connecting plates 81 are respectively fixedly connected to the left side walls of the front and rear ends of the bottom of the movable frame 5. The first electric push rods 82 are fixedly installed on the left sides of the two connecting plates 81. A pressing roller 83 is installed between the telescopic ends of the two first electric push rods 82 by means of a bearing.
[0036] In this embodiment, when controlling the movable frame 5 and the unwinding roller 6 to move leftward for discharging and laminating the hot melt film, the pressing roller 83 can be controlled to move downward by the first electric push rod 82, which is convenient for pressing and defoaming the hot melt film.
[0037] As a preferred embodiment, on the basis of the above structure, further, second electric push rods 14 are fixedly installed through the bottoms of the two vertical plates 2. The telescopic ends of the second electric push rods 14 are fixedly connected with a push plate 15.
[0038] In this embodiment, the push plate 15 can be controlled to move by the second electric push rod 14, which is convenient for clamping and positioning the product to be laminated, and ensures the stable and smooth progress of the hot melt film laminating process.
[0039] The working principle of the present utility model is as follows:
[0040] During use, first place the product to be film-coated above the middle of the bottom plate 1. Subsequently, use the second electric push rod 14 fixedly installed at the bottom of the vertical plate 2 to control the two push plates 15 to slide and approach each other until the product is positioned. Then, pull out one end of the hot melt film installed outside the unwind roller 6 and attach it to the outer surface of the top right end of the product. At the same time, start the first electric push rod 82 to control the pressing roller 83 to move vertically downward, so that the pressing roller 83 presses the hot melt film tightly on the product surface. And during the film-coating process, the pressing roller 83 can play a role in removing bubbles, ensuring that the hot melt film fits smoothly and tightly.
[0041] Subsequently, start the first motor 3 to control the rotation of the threaded rod 4, and control the movable frame 5 to drive the unwind roller 6 and the orientation rotation assembly 7 to move steadily to the left along the guide groove 13. At this time, using the toothed structure provided on the bottom end surface of the top of the guide rail 12, it can control the leftward movement of the gear sleeve 71 while rotating clockwise, as Figure 3 and Figure 4 shown in the figure. The clockwise-rotating gear sleeve 71 can push the toothed structure on the outer wall of the end of the unwind roller 6 through the dial 73, and can drive the unwind roller 6 to rotate clockwise while moving leftward, so as to facilitate the release of the hot melt film installed outside it and facilitate fitting. When the fitting is completed and the movable frame 5 is controlled to move rightward and reset, at this time the gear sleeve 71 rotates counterclockwise. Therefore, the dial 73 is pressed and rotates towards the limiting groove 72 and disengages from the toothed structure at the end of the unwind roller 6. Therefore, when the movable frame 5 moves rightward and resets, the unwind roller 6 is in a stationary state, and the hot melt film will no longer be released, which can realize the quantitative release of the hot melt film and facilitate fitting processing and management.
[0042] At the same time, during the process of fitting the hot melt film, in order to avoid wrinkles, when the hot melt film is relatively loose, the second motor 9 can be started to control the turntable 10 to drive the two tension rollers 11 to rotate slowly synchronously. The two tension rollers 11 can simultaneously extrude different positions of the hot melt film from two opposite directions, facilitating the re-tensioning of the loose hot melt film and facilitating fitting.
[0043] The above is only the preferred specific embodiment of the present invention, and it is not intended to limit the protection scope of the present invention; all equivalent changes, modifications, substitutions and variations made by those skilled in the art in the technical field according to the concept of the present invention on the basis of the existing technology through logical analysis, reasoning or limited experiments shall fall within the protection scope determined by the claims.
Claims
1. A hot melt film one - time forming and laminating device, comprising a bottom plate (1), characterized in that: Above the left and right ends of the bottom plate (1), two vertical plates (2) are respectively fixed. Between the tops of the two vertical plates (2), two guide rails (12) located on the front and back sides are fixedly installed. Two guide grooves (13) are respectively formed inside the two guide rails (12). Between the middle parts of the tops of the two vertical plates (2), a threaded rod (4) is rotatably connected through a bearing. On the outer wall of the top of one of the vertical plates (2), a first motor (3) is fixedly installed. The output end of the first motor (3) is fixedly connected to the threaded rod (4). An outer side of the threaded rod (4) is sleeved with a movable frame (5). Inside the upper end of the movable frame (5), a unwinding roller (6) is installed through a bearing. On the outer sides of the front and back ends of the unwinding roller (6), two groups of directional rotation assemblies (7) are respectively arranged. The two groups of directional rotation assemblies (7) are respectively connected to the two guide grooves (13). On the outer wall of the front end of the bottom of the movable frame (5), a second motor (9) is fixedly installed. On the inner walls of the front and back sides of the bottom of the movable frame (5), two turntables (10) are respectively installed through bearings. The front turntable (10) is fixedly connected to the output end of the second motor (9). Between the two turntables (10), two tension rollers (11) are symmetrically fixed.
2. The one-time forming and laminating device for hot melt film according to claim 1, characterized in that: The two groups of directional rotation assemblies (7) and the two groups of guide rails (12) are both symmetrically arranged front and back. On the bottom end surface of the top of the guide rail (12), a toothed structure equal in length to it is provided.
3. The one-time forming and laminating device for hot melt film according to claim 2, characterized in that: The end of the unwinding roller (6) passes through the guide groove (13) and extends to the inside of the directional rotation assembly (7). On the outer walls of the left and right ends of the unwinding roller (6), toothed structures are provided.
4. The one-time forming and laminating device for hot melt film according to claim 3, wherein: The directional rotation assembly (7) includes a gear sleeve (71), a limiting groove (72), a flap (73) and a spring (74). The gear sleeve (71) is sleeved on the outer side of the end of the unwinding roller (6) through a bearing. On the inner wall of the gear sleeve (71), a plurality of the limiting grooves (72) are annularly formed. Inside the limiting groove (72), the flap (73) is rotatably installed. Between the side of the flap (73) close to the limiting groove (72), a spring (74) is fixedly connected.
5. The one-time forming and laminating device for hot melt film according to claim 4, wherein: The gear sleeve (71) meshes with the toothed structure on the bottom end surface of the top of the guide rail (12). The bottom end of the flap (73) meshes with the toothed structure on the outer wall of the end of the unwinding roller (6).
6. The one-time forming and laminating device for hot melt film according to claim 1, characterized in that: On the left side of the bottom of the movable frame (5), a pressing and defoaming assembly (8) is installed. The pressing and defoaming assembly (8) includes a connecting plate (81), a first electric push rod (82) and a pressing roller (83). The two connecting plates (81) are respectively fixedly connected to the left side walls of the front and back ends of the bottom of the movable frame (5). On the left sides of the two connecting plates (81), the first electric push rods (82) are respectively fixedly installed. Between the telescopic ends of the two first electric push rods (82), the pressing roller (83) is installed through a bearing.
7. The one-time forming and laminating device for hot melt film according to claim 1, characterized in that: The bottoms of the two vertical plates (2) are both fixedly installed through and penetrated by second electric push rods (14). The telescopic ends of the second electric push rods (14) are fixedly connected to a push plate (15).
Citation Information
Patent Citations
Hot melt film one-time forming and laminating device
CN214375669U