High-strength deformation-resistant passenger car side wall

By cross-installing reinforcement ribs and energy-absorbing blocks on the side circumference of the passenger bus, combined with the multi-layer reinforcement design of the anti-collision beam, the safety hazards of the side circumference of the passenger bus during slight collisions are solved, and high-strength resistance to deformation and stability guarantee of the passenger cabin is achieved.

CN223059094UActive Publication Date: 2025-07-04YANGZHOU YITONG AUTO ACCESSORIES CO LTD
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Patent Information

Application Number
CN202421831824.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-07-04
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The existing side circumference of the bus is easily squeezed inward during slight collisions, resulting in passenger safety risks. The existing lightweight side circumference skeleton still has room for improvement in impact resistance and load-bearing capacity.

Method used

The multi-layer reinforcement design of cross-installed reinforcement ribs, energy-absorbing blocks and anti-collision beams is adopted on the frame. The high-strength alloy steel material is used to fix the energy-absorbing blocks and anti-collision beams through threaded connections to disperse and absorb impact forces to ensure the integrity of the passenger compartment.

Benefits of technology

When a passenger car side circumference impacts, it effectively disperses and absorbs impact forces, provides multiple safety guarantees, ensures the stability and integrity of the passenger compartment, and the material is lightweight and corrosion-resistant and wear-resistant.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223059094U_ABST
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Abstract

The high-strength deformation-resistant passenger car side wall comprises a car frame, reinforcing ribs, energy absorption blocks and an outer plate, the car frame is provided with a plurality of second through holes penetrating through the car frame, the reinforcing ribs are installed in the second through holes in a crossed mode, the energy absorption blocks are further installed on the front face of the car frame, second positioning holes transversely penetrating through the energy absorption blocks are formed in the bottoms of the energy absorption blocks, and the outer plate is installed on the car frame. Second positioning holes are formed in the outer plate, second positioning screws fix the energy absorption blocks to the frame through the second positioning holes, the energy absorption blocks are welded to the back face of the outer plate, protruding parts are arranged at the two ends of each anti-collision beam, first through holes are longitudinally formed in the protruding parts, first transverse positioning holes are formed in the protruding parts at the two ends of each anti-collision beam, and second transverse positioning holes are formed in the first transverse positioning holes. The first positioning screw fixes the anti-collision beam on the energy absorption block through the first positioning hole, the anti-collision beam and the frame are made of high-strength alloy steel, and through the multi-layer reinforcing design, the anti-collision beam and the frame are arranged on the key portion of the side wall of the passenger car to cope with impact force of different angles, and the integrity of a passenger compartment is ensured.
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Description

Technical Field

[0001] The utility model relates to the field of bus side walls, in particular to a high-strength anti-deformation bus side wall. Background Art

[0002] The bus side wall is installed on both sides of the bus main frame. As an important part of modern bus design, it not only concerns the safety of passengers, but also symbolizes the overall performance and quality of the vehicle. In today's transportation environment that pursues safety and efficiency, a solid and stable bus side wall can not only effectively resist external impacts, but also provide additional living space for passengers in case of emergencies.

[0003] After retrieval, the lightweight bus side wall frame with the application number CN201921080444.5 includes a side frame. A vertical frame is fixedly connected between the top and the bottom of the inner cavity of the side frame, and a horizontal frame is fixedly connected between the two sides of the inner cavity of the side frame. The horizontal frame and the vertical frame are cross-connected in a cross shape, and the number of the horizontal frames is two. For this lightweight bus side wall frame, an I-shaped reinforcing member is used to reinforce the lightweight bus side wall frame, so as to improve the anti-impact ability and load-bearing capacity of the bus side wall frame. By using a plurality of trapezoidal cavities in the middle of the I-shaped reinforcing member, while not changing the strength of the I-shaped reinforcing member, the weight and material consumption of the I-shaped reinforcing member are reduced, thereby saving materials and costs and reducing the weight of the bus frame.

[0004] However, in the above technology, if a minor collision occurs, the device can play a role in anti-collision. Usually during driving, when the bus side wall is impacted at high speed, due to the insufficient stiffness of the bus side wall, it is very easy to have a situation of inward extrusion, endangering the lives of passengers. According to actual situation investigations, the impacted parts of the bus are all sunken into the vehicle body at one position. Therefore, it is necessary to improve the anti-collision ability of the bus side wall. For this reason, a high-strength anti-deformation bus side wall is proposed. Content of the Utility Model

[0005] In order to achieve the above object, the utility model adopts the following technical solutions:

[0006] Frame;

[0007] Reinforcing ribs, a plurality of second through holes are provided on the frame, and the reinforcing ribs are cross-mounted in the second through holes;

[0008] Energy-absorbing blocks, a plurality of energy-absorbing blocks are provided, and all the plurality of energy-absorbing blocks are installed on the frame. A second positioning hole is provided at the bottom of the plurality of energy-absorbing blocks, and the second positioning hole is a threaded hole. A first positioning hole is horizontally provided in the middle of the energy-absorbing block;

[0009] The outer panel, on the back surface of which an anti-collision beam is fixedly welded, and there are a plurality of the anti-collision beams. Both ends of the plurality of anti-collision beams are convex parts. A first through hole runs through longitudinally in the convex parts, and a plurality of first positioning holes running through are transversely provided at both convex ends of the anti-collision beam, and the plurality of first positioning holes are threaded holes.

[0010] As a preferred solution of the present utility model, a second positioning screw is installed in the second positioning hole, and the second positioning screw is threadedly connected with the second positioning hole to fix the energy-absorbing block on the surface of the vehicle frame.

[0011] As a preferred solution of the present utility model, a first positioning screw is installed in the first positioning hole, and the first positioning screw is threadedly connected with the first positioning hole to fix the anti-collision beam on the energy-absorbing block.

[0012] As a preferred solution of the present utility model, doors are provided at both ends of the outer panel.

[0013] As a preferred solution of the present utility model, a window frame is installed at the middle position of the outer panel, and a plurality of the window frames are provided.

[0014] As a preferred solution of the present utility model, a support plate is installed at the middle position of the vehicle frame, there are a plurality of the support plates, and windows are installed on all of the plurality of support plates.

[0015] As a preferred solution of the present utility model, an outer wall is installed on the outside of the vehicle frame.

[0016] Compared with the prior art, the advantages of the present utility model are as follows:

[0017] During the running of the passenger car, if the side wall is impacted, the high-strength anti-collision beam will first be inwardly extruded to press the energy-absorbing block, and the energy-absorbing block on the vehicle frame will absorb part of the force. Reinforcing ribs are installed on the vehicle frame, and other forces can be effectively dispersed during the impact, providing multiple safety guarantees for passengers. The anti-collision beam and the vehicle frame are made of high-strength alloy steel. Through a special heat treatment process, the material not only maintains high hardness but also has good ductility and impact resistance. This alloy steel is not only light in weight but also corrosion-resistant and wear-resistant, and can maintain stable performance in various harsh environments.

[0018] At the same time, by installing reinforcing ribs inside the vehicle frame, installing energy-absorbing blocks on the vehicle frame, and installing anti-collision beams on the back of the side plates, through a multi-layer reinforcement design, at the key parts of the outer panel of the passenger car, to cope with impact forces at different angles and ensure the integrity of the passenger compartment. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is the overall structure diagram of the present utility model;

[0020] Figure 2 is the rear plan view of the utility model;

[0021] Figure 3 is the rear structure diagram of the outer plate of the utility model;

[0022] Figure 4 is the frame structure diagram of the utility model;

[0023] Figure 5 is the anti-collision beam structure diagram of the utility model;

[0024] Figure 6 is the energy-absorbing block structure diagram of the utility model;

[0025] In the figure: 1. Outer plate; 2. Window frame; 3. Support plate; 4. Door; 5. Frame; 6. Energy-absorbing block; 7. Anti-collision beam; 8. First positioning hole; 9. First positioning screw; 10. First through hole; 11. Reinforcing rib; 12. Second positioning hole; 13. Second positioning screw; 14. Outer wall; 15. Second through hole; 16. Window. Specific embodiments

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0027] Embodiment:

[0028] Frame 5;

[0029] Reinforcing rib 11, a plurality of second through holes 15 are provided on the frame 5, and the reinforcing rib 11 is cross-mounted in the second through holes 15;

[0030] Energy-absorbing block 6, a plurality of energy-absorbing blocks 6 are provided, and the plurality of energy-absorbing blocks 6 are all mounted on the frame 5. A second positioning hole 12 is provided through the bottom of the plurality of energy-absorbing blocks 6, and the second positioning hole 12 is a threaded hole. A first positioning hole 8 is provided horizontally through the middle of the energy-absorbing block 6;

[0031] Outer plate 1, an anti-collision beam 7 is fixedly welded to the back of the outer plate 1, and a plurality of anti-collision beams 7 are provided. Both ends of the plurality of anti-collision beams 7 are protruding parts. A first through hole 10 is provided longitudinally through the protruding parts. A plurality of first positioning holes 8 are provided horizontally at both ends of the protruding parts of the anti-collision beam 7, and the plurality of first positioning holes 8 are threaded holes.

[0032] In this embodiment, the function of the reinforcing rib 11 is to disperse the acting force during impact. A plurality of energy-absorbing blocks 6 are installed. Two energy-absorbing blocks 6 are installed at both ends of a collision beam 7. The collision beam 7 is installed on the back of the outer plate 1. There is a second through hole 15 penetrating through the vehicle frame 5, and the reinforcing rib 11 is installed in the second through hole 15. The energy-absorbing blocks 6 are installed on the vehicle frame 5, and the collision beam 7 is installed on the back of the outer plate 1. All are made of high-strength alloy. The collision beam 7 is installed on the energy-absorbing block 6 through the second positioning screw 13. Through a multi-layer reinforcement design, at the key parts of the passenger car side plate 1, it can cope with impact forces at different angles and ensure the integrity of the passenger compartment.

[0033] Specifically, a second positioning screw 13 is installed in the second positioning hole 12. The second positioning screw 13 is threadedly connected to the second positioning hole 12 to fix the energy-absorbing block 6 on the surface of the vehicle frame 5.

[0034] In this embodiment, the second positioning hole 12 is a through hole penetrating the bottom of the energy-absorbing block 6. Four first positioning holes 8 are installed on each energy-absorbing block 6. The second positioning screws 13 are installed in the four first positioning holes 8, and the second positioning screws 13 fix the energy-absorbing block 6 on the vehicle frame 5.

[0035] Specifically, a first positioning screw 9 is installed in the first positioning hole 8. The first positioning screw 9 is threadedly connected to the first positioning hole 8 to fix the collision beam 7 on the energy-absorbing block 6.

[0036] In this embodiment, the function of the first positioning screw 9 is to fix the collision beam 7 on the energy-absorbing block 6. The multi-layer hierarchical structure can absorb the energy after being impacted layer by layer to ensure the integrity of the passenger cabin.

[0037] Specifically, doors 4 are provided at both ends of the outer plate 1.

[0038] In this embodiment, the function of the doors 4 is for passengers to get on and off the vehicle. Two doors 4 are provided, one side is the upper door 4 and the other side is the lower door 4.

[0039] Specifically, a window frame 2 is installed at the middle position of the outer plate 1, and a plurality of window frames 2 are provided.

[0040] In this embodiment, the function of the window frame 2 is to place the support plate 3 and the window 16.

[0041] Specifically, a support plate 3 is installed at the middle position of the vehicle frame 5. A plurality of support plates 3 are provided, and the window 16 is installed on each of the plurality of support plates 3.

[0042] In this embodiment, the window 16 is installed on the support plate 3 to prevent the glass fragments from irritating the passenger cabin when being impacted. The window 16 is made of anti-collision glass.

[0043] Specifically, an outer wall 14 is installed on the outside of the vehicle frame 5.

[0044] In this embodiment, the function of the outer wall 14 is to beautify the periphery of the passenger car. At the same time, the material of the outer wall 14 is a heat-insulating layer to ensure that the temperature in the passenger cabin is not easily lost.

[0045] The principle of the present utility model is as follows: A plurality of second through holes 15 penetrating through are formed in the vehicle frame 5, and reinforcing ribs 11 are cross-installed in the second through holes 15, and the reinforcing ribs 11 are in an "X" shape. A plurality of energy-absorbing blocks 6 are also installed on the front surface of the vehicle frame 5. A second positioning hole 12 is horizontally penetrated at the bottom of the energy-absorbing block 6, and the second positioning screw 13 fixes the energy-absorbing block 6 on the vehicle frame 5 through the second positioning hole 12. The anti-collision beam 7 is welded to the back of the outer plate 1, and a plurality of anti-collision beams 7 are provided. Each end of each anti-collision beam 7 has a protruding part, and a first through hole 10 is longitudinally formed in the protruding part. A first positioning hole 8 is provided in the protruding part at both ends of the anti-collision beam 7, and the first positioning screw 9 fixes the anti-collision beam 7 on the energy-absorbing block 6 through the first positioning hole 8. Two vehicle doors 4 are installed at both ends of the outer plate 1, one side is an upper vehicle door 4 and the other side is a lower vehicle door 4. A plurality of window frames 2 are installed on the outer plate 1. The window frames 2 are for installing a support plate 3, and a window 16 is installed above the support plate 3. By installing the reinforcing ribs 11 inside the vehicle frame 5, installing the energy-absorbing blocks 6 on the vehicle frame 5, and installing the anti-collision beams 7 on the back of the side plate, through a multi-layer reinforcement design, at the key parts of the outer plate 1 of the passenger car, to cope with impact forces at different angles and ensure the integrity of the passenger cabin.

[0046] The above is only a preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its improved concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present utility model.

Claims

1. High-strength anti-deformation bus side wall, characterized in that Comprising: Frame; Reinforcing ribs, multiple second through holes are provided on the frame, and the reinforcing ribs are cross-mounted in the second through holes; Energy-absorbing blocks, there are multiple energy-absorbing blocks, and multiple energy-absorbing blocks are all installed on the frame. A second positioning hole penetrating through is provided at the bottom of the multiple energy-absorbing blocks, and the second positioning hole is a threaded hole. A first positioning hole penetrating horizontally is provided in the middle of the energy-absorbing block; Outer panel, an anti-collision beam is fixedly welded to the back of the outer panel, and there are multiple anti-collision beams. Both ends of the multiple anti-collision beams are protruding parts. A first through hole penetrating longitudinally is provided in the protruding parts. Multiple first positioning holes penetrating horizontally are provided at both ends of the protruding parts of the anti-collision beam, and the multiple first positioning holes are threaded holes.

2. The high-strength anti-deformation bus side wall according to claim 1, characterized in that: A second positioning screw is installed in the second positioning hole, and the second positioning screw is threadedly connected with the second positioning hole to fix the energy-absorbing block on the surface of the frame.

3. The high-strength anti-deformation bus side wall according to claim 2, wherein: A first positioning screw is installed in the first positioning hole, and the first positioning screw is threadedly connected with the first positioning hole to fix the anti-collision beam on the energy-absorbing block.

4. The high-strength anti-deformation bus side wall according to claim 3, wherein: Doors are provided at both ends of the outer panel.

5. The high-strength anti-deformation bus side wall according to claim 4, characterized in that: A window frame is installed at the middle position of the outer panel, and multiple window frames are provided.

6. The high-strength anti-deformation bus side wall according to claim 5, wherein: A support plate is installed at the middle position of the frame, there are multiple support plates, and windows are installed on the multiple support plates.

7. The high-strength anti-deformation bus side wall according to claim 6, characterized in that: An outer wall is installed on the outside of the frame.

Citation Information

Patent Citations

  • Lightweight passenger car side wall framework

    CN210454965U