Viscose plate stacking mechanism

By designing the adhesive plate palletizing mechanism and using the servo motor and cylinder drive gripper to grasp the adhesive plate, the safety hazards and grasping difficulties after separation of the crystal support and the adhesive plate are solved, and low-cost and efficient adhesive plate palletizing is achieved, which improves production safety and efficiency.

CN223060159UActive Publication Date: 2025-07-04LIANZHI (DALIAN) INTELLIGENT TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422097847.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-07-04
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

After the prior art separates the crystal support and the adhesive sheet, there are problems such as safety hazards, high cost, large area and difficulty in grasping.

Method used

A viscose plate palletizing mechanism is designed, including a material storage cart, viscose plate transfer assembly and gripper. The servo motor and cylinder drive gripper are used for precise gripping and moving, and combined with buffer springs and positioning parts, the accurate palletizing of viscose plate is achieved.

Benefits of technology

It reduces costs, improves work efficiency, reduces manual operations, reduces safety risks, covers a small area, and improves production safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223060159U_ABST
    Figure CN223060159U_ABST
Patent Text Reader

Abstract

The utility model belongs to the field of photovoltaic technology, and discloses an adhesive plate stacking mechanism. Comprising a material storage trolley and an adhesive plate moving and taking assembly, the adhesive plate moving and taking assembly is arranged above a material separation area conveying roller way, the material storage trolley is arranged on one side of the material separation area conveying roller way, the adhesive plate moving and taking assembly comprises a walking set used for driving a gripper to walk and the gripper, the walking set is connected with the gripper, and a buffer spring is arranged at the joint of the walking set and the gripper. The gripper comprises a moving clamping jaw, the moving clamping jaw achieves clamping and loosening through a moving air cylinder, and the gripper is provided with a gripper positioning piece used for positioning the adhesive plate. The mucilage glue plate grabbing device is low in cost, simple in structure, convenient to operate, accurate in mucilage glue plate grabbing, capable of improving working efficiency, small in overall occupied area, capable of reducing manual operation cost and capable of improving production safety.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of photovoltaic, and relates to a viscose plate stacking mechanism. Background Art

[0002] When the existing crystal carrier wants to be reused, after the crystal carrier and the viscose plate are separated, the crystal carrier needs to be processed subsequently before it can be reused. However, after the crystal carrier and the viscose plate are heated and separated, the crystal carrier and the viscose plate need to be classified and recycled separately. The existing two operation methods are to let the separated crystal carrier and viscose plate stand still and then separate them manually. However, due to the large size of the workpiece, this method is prone to safety hazards, and the waiting time at normal temperature for standing still is long. If the time is shortened, the operation risk of personnel will increase; another method is to operate through a six-axis robot. However, one is the high cost, the other is the long working beat, and the floor area is large. And the auxiliary gripper is very difficult to grasp the viscose plate after heating deformation. Summary of the Utility Model

[0003] In order to overcome the deficiencies of the prior art, the utility model provides a viscose plate stacking mechanism, which has low cost, simple structure, convenient operation, accurate grasping of the viscose plate, improves work efficiency, has a small overall floor area, reduces the labor operation cost, and improves the production safety.

[0004] The above object of the utility model is achieved by the following technical solutions:

[0005] A viscose plate stacking mechanism includes a storage trolley and a viscose plate picking and placing assembly. The viscose plate picking and placing assembly is arranged above the conveying roller path in the material separation area, and the storage trolley is arranged on one side of the conveying roller path in the material separation area. The viscose plate picking and placing assembly includes a walking group for driving the gripper to walk and a gripper. The walking group is connected with the gripper and a buffer spring is arranged at the connection part. The gripper includes a picking and placing jaw, and the picking and placing jaw is clamped and loosened through a picking and placing cylinder. A gripper positioning part for positioning the viscose plate is arranged on the gripper.

[0006] The viscose plate picking and placing assembly includes a viscose plate picking and placing frame body, and the walking group is arranged on the viscose plate picking and placing frame body.

[0007] The walking group includes a viscose plate picking and placing X-axis assembly and a viscose plate picking and placing Z-axis assembly; the viscose plate picking and placing X-axis assembly is connected with the viscose plate picking and placing Z-axis assembly through an X-axis slide plate.

[0008] The viscose plate picking and placing X-axis assembly includes a servo motor, the servo motor is connected with a servo module, and the servo module slide plate of the servo module is connected with the X-axis slide plate.

[0009] The rubber plate picking Z-axis assembly includes a rubber plate picking Z-axis cylinder. The front end of the cylinder rod of the rubber plate picking Z-axis cylinder is connected to a rubber plate picking Z-axis connecting piece, which is connected to a gripper vertical rod. The bottom of the gripper vertical rod is connected to a gripper, and the gripper vertical rod is connected to the X-axis slide plate through a linear guide rail and a slider.

[0010] The rubber plate picking Z-axis cylinder is arranged on the X-axis slide plate, and a pressure reducing valve is configured for the rubber plate picking Z-axis cylinder, and the pressure reducing valve works when it descends.

[0011] The bottom of the gripper vertical rod is connected to a gripper connecting frame body, and two grippers are arranged below the gripper connecting frame body.

[0012] The gripper includes a gripper connecting plate and a jaw connecting plate arranged up and down. The gripper connecting plate and the jaw connecting plate are connected by a buffer spring. The gripper connecting plate is connected to the bottom of the gripper connecting frame body. A picking cylinder is arranged on the jaw connecting plate. Both ends of the picking cylinder are respectively connected to jaws. A limiting pressing part is arranged on the outer side of the jaws, and several gripper positioning parts are arranged on the jaw connecting plate. Preferably, three gripper positioning parts are arranged.

[0013] A material in-place sensor and a switch for detecting the presence or absence of materials are arranged on the conveying roller path in the material separation area, and a stopping component is arranged. The stopping component includes a stopping cylinder, which is arranged below the conveying roller path in the material separation area. The front end of the cylinder rod of the stopping cylinder is provided with a stopping limiting part, and the stopping limiting part is arranged through the roller gap of the conveying roller path in the material separation area by the activity of the stopping cylinder. The conveying roller path in the material separation area does not limit the model, as long as the working function can be realized.

[0014] A switch for detecting the presence or absence of rubber plates is arranged on the conveying roller path in the material separation area. A glue receiving tray for receiving glue is arranged below the conveying roller path in the material separation area. The glue receiving tray is inclined, and its end is connected to a glue receiving box, and the glue receiving box is arranged below the conveying roller path in the material separation area in a detachable manner.

[0015] The stock storage trolley is used for storing and transporting rubber plates. Universal wheels are arranged at the bottom of the stock storage trolley, a handle is configured on the vehicle body of the stock storage trolley, and a through-beam switch for detecting whether it is full of materials is arranged on the top surface of the stock storage trolley.

[0016] The rubber plate palletizing mechanism is also configured with a PLC control system. The switch for detecting the presence or absence of rubber plates, the through-beam switch, the rubber plate picking Z-axis cylinder, the conveying roller path in the material separation area, the material in-place sensor, the switch for detecting the presence or absence of materials, the stopping cylinder, the servo motor, the servo module, and the pressure reducing valve are respectively connected to the PLC control system. The specific model is not limited, as long as its work can be realized.

[0017] The rubber plate palletizing mechanism is used for grasping the rubber plates separated from the crystal carrier and palletizing the rubber plates on the stock storage trolley, and the remaining crystal carriers and the palletized rubber plates are respectively transferred to the next process.

[0018] The beneficial effects of the present utility model compared with the prior art are as follows:

[0019] The glue board stacking mechanism provided by the present utility model has the advantages of low cost, simple structure, convenient operation, accurate grasping of the glue board, improved work efficiency, small overall floor area, reduced manual operation cost, and improved production safety. Description of the Drawings

[0020] Figure 1 It is a side view of the glue board stacking mechanism.

[0021] Figure 2 It is a front view of the glue board stacking mechanism.

[0022] Figure 3 It is a top view of the glue board stacking mechanism.

[0023] Figure 4 It is a three-dimensional view of the glue board stacking mechanism.

[0024] In the figures: 1. Stocking trolley, 2. Conveyor roller path in the material separation area, 3. Glue board transfer frame body, 4. Gripper, 5. Glue board transfer X-axis assembly, 6. Glue board transfer Z-axis assembly, 7. Switch for detecting the presence or absence of the glue board, 8. Through-beam switch, 9. X-axis slide plate, 10. Glue board transfer Z-axis cylinder, 11. Glue board transfer Z-axis connecting piece, 12. Gripper positioning piece, 13. Buffer spring, 14. Glue receiving box. Detailed Embodiments

[0025] The present utility model will be described in detail below through specific embodiments, but the protection scope of the present utility model is not limited. Unless otherwise specified, the experimental methods adopted in the present utility model are all conventional methods, and the experimental equipment, materials, reagents, etc. used can all be obtained from commercial channels.

[0026] Embodiment 1

[0027] The glue board stacking mechanism, as Figures 1 - 4 shown, includes a stocking trolley 1 and a glue board transfer assembly. The glue board transfer assembly is arranged above the conveyor roller path 2 in the material separation area, and the stocking trolley 1 is arranged on one side of the conveyor roller path 2 in the material separation area. The glue board transfer assembly includes a walking group for driving the gripper 4 to move and the gripper 4. The walking group is connected to the gripper 4 and a buffer spring 13 is arranged at the connection. The gripper 4 includes a transfer jaw, and the transfer jaw is clamped and released through a transfer cylinder. A gripper positioning piece 12 for positioning the glue board is arranged on the gripper. Since the glue board is made of plastic material, after heating and removing the glue, it is in a shape of arc warping, which is not easy to grasp and position.

[0028] The glue board transfer assembly includes a glue board transfer frame body 3, and the walking group is arranged on the glue board transfer frame body 3.

[0029] The walking group includes a glue plate picking X-axis assembly 5 and a glue plate picking Z-axis assembly 6; the glue plate picking X-axis assembly 5 is connected to the glue plate picking Z-axis assembly 6 through an X-axis slide plate 9.

[0030] The glue plate picking X-axis assembly 5 includes a servo motor, the servo motor is connected to a servo module, and the servo module slide plate of the servo module is connected to the X-axis slide plate 9.

[0031] The glue plate picking Z-axis assembly 6 includes a glue plate picking Z-axis cylinder 10. The front end of the cylinder rod of the glue plate picking Z-axis cylinder 10 is connected to a glue plate picking Z-axis connecting piece 11. The glue plate picking Z-axis connecting piece 11 is connected to a gripper vertical rod. The bottom of the gripper vertical rod is connected to a gripper 4. The gripper vertical rod is connected to the X-axis slide plate 9 through a linear guide rail and a slider.

[0032] The glue plate picking Z-axis cylinder 10 is arranged on the X-axis slide plate 9. The glue plate picking Z-axis cylinder 10 is equipped with a pressure reducing valve, and the pressure reducing valve works when it descends.

[0033] The bottom of the gripper vertical rod is connected to a gripper connecting frame body, and two grippers 4 are arranged below the gripper connecting frame body.

[0034] The gripper 4 includes a gripper connecting plate and a jaw connecting plate arranged up and down. The gripper connecting plate and the jaw connecting plate are connected by a buffer spring 13. The gripper connecting plate is connected to the bottom of the gripper connecting frame body. A picking cylinder is arranged on the jaw connecting plate. The two ends of the picking cylinder are respectively connected to jaws. A limiting pressing piece is arranged on the outer side of the jaws. Several gripper positioning pieces 12 are arranged on the jaw connecting plate. Preferably, three gripper positioning pieces 12 are arranged.

[0035] A material in-place sensor and a switch for detecting the presence or absence of materials are arranged on the conveying roller path in the material separation area, and a stopping component is arranged. The stopping component includes a stopping cylinder. The stopping cylinder is arranged below the conveying roller path in the material separation area. The front end of the cylinder rod of the stopping cylinder is provided with a stopping limiting piece. The stopping limiting piece is arranged through the roller gap of the conveying roller path in the material separation area by the activity of the stopping cylinder. The conveying roller path 2 in the material separation area is not limited by the model, and only needs to achieve the working function.

[0036] A switch 7 for detecting the presence or absence of a glue plate is arranged on the conveying roller path 2 in the material separation area. A glue receiving tray for receiving glue is arranged below the conveying roller path 2 in the material separation area. The glue receiving tray is arranged obliquely, and its end is connected to a glue receiving box 14. The glue receiving box 14 is arranged in a detachable manner below the conveying roller path 2 in the material separation area.

[0037] The storage trolley 1 is used for storing and transporting glue plates. Universal wheels are arranged at the bottom of the storage trolley 1. A handle is configured on the vehicle body of the storage trolley 1. An opposed switch 8 for detecting whether it is full of materials is arranged on the top surface of the storage trolley 1.

[0038] The viscose board stacking mechanism is also equipped with a PLC control system. The switch 7 for detecting the presence or absence of the viscose board, the opposed photoelectric switch 8, the Z-axis cylinder 10 for moving and picking the viscose board, the conveying roller path 2 in the material separation area, the material in-place sensor, the switch for detecting the presence or absence of the material, the stop cylinder, the servo motor, the servo module, and the pressure reducing valve are respectively connected to the PLC control system. The specific model is not limited, as long as it can achieve its work.

[0039] During specific operation, in the previous process, the crystal carriers and viscose boards that need to be separately dispatched are conveyed to the conveying roller path 2 in the material separation area of the viscose board stacking mechanism. The stop limit member on the conveying roller path 2 in the material separation area stops the crystal carrier. The Z-axis assembly 6 for moving and picking the viscose board on the viscose board stacking mechanism descends to the in-place position, the gripper 4 clamps the viscose board, the Z-axis assembly 6 for moving and picking the viscose board ascends, the X-axis assembly 5 for moving and picking the viscose board moves the viscose board above the storage trolley 1, the Z-axis assembly 6 for moving and picking the viscose board descends to the in-place position, the gripper 4 releases, and the viscose board falls into the material trough (which can be set as required) of the storage trolley 1. In this way, the viscose boards are successively placed. When the storage trolley 1 is full, the opposed photoelectric switch 8 feeds back a signal, and the storage trolley 1 is pushed away by an operator for processing; after the Z-axis assembly 6 for moving and picking the viscose board ascends to the in-place position, the stop limit member on the conveying roller path 2 in the material separation area drops, and the conveying roller path 2 in the material separation area starts to convey the crystal carrier to the next process for rinsing and degumming work.

[0040] The above-described embodiments are only the preferred embodiments of the present invention, and not all the feasible embodiments of the present invention. For those of ordinary skill in the art, any obvious modifications made without departing from the principle and spirit of the present invention should be considered to be included within the protection scope of the claims of the present invention.

Claims

1. A viscose board stacking mechanism, characterized in that, It includes a stock trolley (1) and a glue plate picking component. The glue plate picking component is arranged above the conveying roller path (2) in the material separation area. The stock trolley (1) is arranged on one side of the conveying roller path (2) in the material separation area. The glue plate picking component includes a traveling group for driving the gripper (4) to travel and the gripper (4). The traveling group is connected to the gripper (4), and a buffer spring (13) is arranged at the connection. The gripper (4) includes picking jaws, and the picking jaws are clamped and released by a picking cylinder. A gripper positioning part (12) for positioning the glue plate is arranged on the gripper.

2. The palletizing mechanism for the adhesive sheet as described in claim 1, wherein, The glue plate picking component includes a glue plate picking frame body (3), and the traveling group is arranged on the glue plate picking frame body (3).

3. The palletizing mechanism for viscose boards according to claim 1, characterized in that, The traveling group includes a glue plate picking X-axis component (5) and a glue plate picking Z-axis component (6); the glue plate picking X-axis component (5) is connected to the glue plate picking Z-axis component (6) through an X-axis slide plate (9).

4. The palletizing mechanism for viscose board according to claim 1, characterized in that, The gripper (4) includes a gripper connecting plate and a jaw connecting plate arranged up and down. The gripper connecting plate and the jaw connecting plate are connected by a buffer spring (13). The gripper connecting plate is connected to the bottom of the gripper connecting frame body. A picking cylinder is arranged on the jaw connecting plate. The two ends of the picking cylinder are respectively connected to the jaws. A limiting pressing part is arranged on the outer side of the jaws. Several gripper positioning parts (12) are arranged on the jaw connecting plate.

5. The palletizing mechanism of a viscose board according to claim 1, characterized in that, A material in-place sensor and a detection switch for detecting the presence or absence of the material are arranged on the conveying roller path (2) in the material separation area, and a stopping component is arranged. The stopping component includes a stopping cylinder. The stopping cylinder is arranged below the conveying roller path (2) in the material separation area. A stopping limiting part is arranged at the front end of the cylinder rod of the stopping cylinder. The stopping limiting part is arranged through the roller gap of the conveying roller path (2) in the material separation area by the activity of the stopping cylinder.

6. The palletizing mechanism for the viscose board according to claim 1, characterized in that, Stock A photoelectric switch (8) for detecting whether it is full of materials is arranged on the top surface of the trolley (1).

7. The palletizing mechanism for viscose boards according to claim 1, characterized in that, A glue receiving tray for receiving glue is arranged at the lower part of the conveying roller path (2) in the material separation area. The glue receiving tray is arranged obliquely, and its end is connected to a glue receiving box (14). The glue receiving box (14) is arranged at the lower part of the conveying roller path (2) in a detachable manner.

8. The palletizing mechanism of an adhesive plate according to claim 3, characterized in that, The glue plate picking X-axis component (5) includes a servo motor. The servo motor is connected to a servo module. The servo module slide plate of the servo module is connected to the X-axis slide plate (9).

9. The palletizing mechanism for the adhesive sheet according to claim 3, wherein The glue plate picking Z-axis component (6) includes a glue plate picking Z-axis cylinder (10). The front end of the cylinder rod of the glue plate picking Z-axis cylinder (10) is connected to a glue plate picking Z-axis connecting piece (11). The glue plate picking Z-axis connecting piece (11) is connected to a gripper vertical rod. The bottom of the gripper vertical rod is connected to the gripper (4). The gripper vertical rod is connected to the X-axis slide plate (9) through a linear guide rail and a slider.

10. A viscose board stacking mechanism according to claim 9, characterized in that, The glue plate picking Z-axis cylinder (10) is arranged on the X-axis slide plate (9), and the glue plate picking Z-axis cylinder (10) is equipped with a pressure reducing valve.