High-temperature alloy surface treatment equipment
By designing a high-temperature alloy surface treatment equipment with detachable multi-size clamping rods, the problem of custom clamping parts of alloys is solved, and simultaneous pickling is achieved, which improves processing efficiency and reduces costs.
Patent Information
- Application Number
- CN202422341666.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-25
AI Technical Summary
Existing high-temperature alloy surface treatment equipment requires custom fixed clamps for alloys of different sizes and shapes, resulting in the inability to pickle at the same time, reducing processing efficiency and increasing production costs.
A high-temperature alloy surface treatment device including a detachable multi-size clamping rod is designed to fix alloys of different sizes through a barrel sleeve and a variety of clips to achieve simultaneous pickling.
Improve processing efficiency, reduce production costs, and ensure that alloys of different sizes can be pickled at the same time.
Smart Images

Figure CN223061093U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of alloy processing, in particular to a surface treatment device for superalloys. Background Technique
[0002] The surface treatment device for superalloys is a special device used for processing and treating the surface of superalloy materials. These devices change the surface morphology, chemical composition and microstructure of the alloy through physical and chemical methods to improve its performance, corrosion resistance, wear resistance, etc. With the rapid development of industries such as aerospace, energy, and automobiles, the demand for superalloys continues to grow, driving the development of the superalloy surface treatment equipment market. Currently, there are various types of superalloy surface treatment devices on the market, and the technical level and performance are constantly improving.
[0003] The principle of the superalloy surface treatment device can be classified and explained according to its treatment methods and functions. For example, methods using chemical methods for treatment, such as electroless plating, anodic oxidation, etc., form a thin film with specific properties on the alloy surface through chemical reactions. This corrosion-resistant layer or wear-resistant layer can improve its performance, corrosion resistance, wear resistance, etc., and the process is simple. However, due to the different sizes and shapes of the alloy parts that need to be pickled, the required fixed clamping parts need to be customized for alloy parts of different sizes, and alloy parts of different sizes cannot be pickled together, which reduces the processing efficiency and increases the production cost. Therefore, a surface treatment device for superalloys is specifically provided to solve the above problems. Content of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides a surface treatment device for superalloys, which solves the problem that due to the different sizes and shapes of the alloy parts that need to be pickled, the required fixed clamping parts need to be customized for alloy parts of different sizes, and alloy parts of different sizes cannot be pickled together, reducing the processing efficiency and increasing the production cost.
[0005] To achieve the above object, the utility model is realized through the following technical solutions: A surface treatment device for superalloys includes a processing immersion table and a clamping telescopic mechanism slidably connected to the top of the processing immersion table. A detachable multi-size clamping rod is arranged in the clamping telescopic mechanism. The detachable multi-size clamping rod includes a long rod body, a barrel sleeve, a disc clamping part, a rectangular clamping part and an alloy plate clamping part. The barrel sleeve is movably clamped on the long rod body, and multiple groups of barrel sleeves are provided. The disc clamping part, the rectangular frame clamping part and the alloy plate clamping part are fixedly connected to the barrel sleeve in this order. An elastic clamping strip is fixedly connected to the disc clamping part, a bow-shaped clamping strip is fixedly connected to the rectangular frame clamping part, and a long clamping strip is fixedly connected inside the alloy plate clamping part.
[0006] Preferably, the processing and soaking table includes a working box body and a pickling tank body. The pickling tank body is fixedly connected inside the working box body, and an observation mirror is fixedly connected to the side wall of the working box body.
[0007] Preferably, the pickling tank body includes an acid pool and a waste water recovery tank. The acid pool is fixedly connected to the inner surface of the working box body, and the waste water recovery tank is fixedly connected to one side of the acid pool.
[0008] Preferably, the clamping and telescoping mechanism further includes a telescopic cylinder connecting piece. The telescopic cylinder connecting piece includes a slider, a telescopic cylinder, and a fixed pin. The slider is fixedly connected to the outer surface of the telescopic cylinder, and the fixed pin is movably clamped on the power output shaft of the telescopic cylinder.
[0009] Preferably, the detachable multi-size clamping rod further includes a fixing bolt, a connecting head, and a tail cylinder. The fixing bolt is threadedly connected inside the long rod body. The connecting head is fixedly connected to the top end of the long rod body, and the tail cylinder is threadedly connected to the bottom end of the long rod body.
[0010] Preferably, the power output shaft of the telescopic cylinder is movably clamped inside the connecting head, and the power output shaft of the telescopic cylinder and the connecting head are fixedly connected by a fixed pin.
[0011] Preferably, the slider is slidably connected to the top of the working box body, and the sleeve and the long rod body are fixedly connected by a fixing bolt.
[0012] The utility model discloses a surface treatment device for superalloys, and the beneficial effects thereof are as follows: By arranging a sleeve to fix clamping members of different sizes on the long rod body, superalloy parts of different sizes can be pickled simultaneously, without the need to specially customize clamps for fixation, thereby improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0014] Figure 1 It is a schematic front view of the whole of the present utility model;
[0015] Figure 2 It is a schematic side view of the whole of the present utility model;
[0016] Figure 3 It is a schematic sectional view of the whole of the present utility model;
[0017] Figure 4Schematic diagram of the overall structure of the clamping and telescoping mechanism of the present utility model;
[0018] Figure 5 Exploded structure diagram of the clamping and telescoping mechanism of the present utility model;
[0019] Figure 6 Exploded structure diagram of the detachable multi-size clamping rod of the present utility model;
[0020] Figure 7 Schematic diagram of the overall structure of the disc clamping member of the present utility model;
[0021] Figure 8 Schematic diagram of the overall structure of the rectangular clamping member of the present utility model;
[0022] Figure 9 Schematic diagram of the overall structure of the alloy plate clamping member of the present utility model.
[0023] In the figure: 1. Clamping and telescoping mechanism; 11. Detachable multi-size clamping rod; 111. Long rod body; 112. Cylindrical sleeve; 113. Fixed bolt; 114. Connector; 115. Tail cylinder; 116. Disc clamping member; 1161. Elastic clamping strip; 117. Rectangular frame clamping member; 1171. Bow-shaped clamping strip; 118. Alloy plate clamping member; 1181. Long clamping strip; 12. Telescopic cylinder connecting piece; 121. Slide block; 122. Telescopic cylinder; 123. Fixed pin; 2. Processing and soaking table; 21. Working box body; 211. Observation mirror; 22. Pickling tank body; 221. Acid pool; 222. Waste water recovery tank. Detailed implementation manners
[0024] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model are described clearly and completely. Apparently, the described embodiments are some but not all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0025] By providing a surface treatment device for superalloys in the embodiments of the present application, the problems are solved that due to the different sizes and shapes of alloy parts to be pickled, the required fixed clamping parts need to be customized for different sizes of alloy parts, and different sizes cannot be pickled together, which reduces the processing efficiency and increases the production cost.
[0026] To better understand the above technical solutions, the above technical solutions will be described in detail below in conjunction with the specification drawings and specific implementation manners.
[0027] The embodiments of the present utility model disclose a surface treatment device for superalloys.
[0028] As shown in the attached Figures 1-9 figure, it includes a processing immersion table 2 and a clamping and telescopic mechanism 1 slidably connected to the top of the processing immersion table 2. A detachable multi-size clamping rod 11 is arranged in the clamping and telescopic mechanism 1. The detachable multi-size clamping rod 11 includes a long rod body 111, a barrel sleeve 112, a disc clamping part 116, a rectangular frame clamping part 117 and an alloy plate clamping part 118. The barrel sleeve 112 is movably clamped on the long rod body 111. There are multiple groups of barrel sleeves 112. The disc clamping part 116, the rectangular frame clamping part 117 and the alloy plate clamping part 118 are fixedly connected to the barrel sleeve 112 in sequence. An elastic clamping strip 1161 is fixedly connected to the disc clamping part 116. A bow-shaped clamping strip 1171 is fixedly connected to the rectangular frame clamping part 117. A long clamping strip 1181 is fixedly connected inside the alloy plate clamping part 118. When pickling is required, first remove the barrel sleeve 112, and then clamp high-temperature alloy blocks of different sizes on the three clamping parts in sequence. Small high-temperature alloy parts are clamped on the disc clamping part 116, larger high-temperature alloy parts are clamped on the rectangular frame clamping part 117. In addition, large high-temperature alloy plates are movably inserted into the alloy plate clamping part 118. The clamping parts are clamped through elastic pieces fixedly installed on the surface, ensuring that the high-temperature alloy parts cannot fall off.
[0029] The processing immersion table 2 includes a working box body 21 and a pickling tank body 22. The pickling tank body 22 is fixedly connected inside the working box body 21. An observation mirror 211 is fixedly connected to the side wall of the working box body 21. The working box body 21 provides protection for the pickling tank body 22. When pickling is carried out in the pickling tank body 22, the situation inside the working box body 21 can be observed through the observation mirror 211, ensuring the safety of the mechanism operation and personnel safety.
[0030] The pickling tank body 22 includes an acid pool 221 and a waste water recovery tank 222. The acid pool 221 is fixedly connected to the inner surface of the working box body 21. The waste water recovery tank 222 is fixedly connected to one side of the acid pool 221. After pickling is completed, the detachable multi-size clamping rod 11 slides to the bottom end of the working box body 21. During this process, the residual acid liquid on the surface of the alloy parts drips onto the waste water recovery tank 222. These waste liquids converge into the waste water recovery tank 222 and are recycled, preventing the waste acid liquid from polluting the environment and also improving the safety of the processing process.
[0031] The clamping and telescopic mechanism 1 also includes a telescopic cylinder connecting part 12. The telescopic cylinder connecting part 12 includes a slider 121, a telescopic cylinder 122 and a fixed pin 123. The slider 121 is fixedly connected to the outer surface of the telescopic cylinder 122. The fixed pin 123 is movably clamped on the power output shaft of the telescopic cylinder 122. The telescopic cylinder 122 is built in the telescopic cylinder connecting part 12. When the detachable multi-size clamping rod 11 slides above the acid pool 221, the output end of the telescopic cylinder 122 extends downward to immerse the detachable multi-size clamping rod 11 and the high-temperature alloy parts into the acid pool 221, and then retracts after the immersion is completed.
[0032] The detachable multi-size clamping rod 11 further includes a fixing bolt 113, a connecting head 114 and a tail cylinder 115. The fixing bolt 113 is threadedly connected inside the long rod body 111, the connecting head 114 is fixedly connected to the top end of the long rod body 111, and the tail cylinder 115 is threadedly connected to the bottom end of the long rod body 111.
[0033] The power output shaft of the telescopic cylinder 122 is movably clamped inside the connecting head 114. The power output shaft of the telescopic cylinder 122 and the connecting head 114 are fixedly connected by a fixing pin 123. After the superalloy part is clamped on the detachable multi-size clamping rod 11, the detachable multi-size clamping rod 11 is movably clamped on the power output shaft of the telescopic cylinder 122 through the connecting head 114 and the two are fixed by the fixing pin 123. After use, it is removed for disassembly and cleaning of the alloy part.
[0034] The slider 121 is slidably connected to the top of the working box body 21. The barrel sleeve 112 and the long rod body 111 are fixedly connected by a fixing bolt 113. Another set of transmission equipment is arranged on the top of the working box body 21 to push the slider 121 to slide on the slide rail.
[0035] In summary, the above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A superalloy surface treatment device, comprising a processing immersion table (2) and a clamping telescopic mechanism (1) slidably connected to the top of the processing immersion table (2), characterized in that, A detachable multi-size clamping rod (11) is arranged in the clamping and telescopic mechanism (1). The detachable multi-size clamping rod (11) includes a long rod body (111), a barrel sleeve (112), a disc clamping part (116), a rectangular frame clamping part (117), and an alloy plate clamping part (118). The barrel sleeve (112) is movably clamped on the long rod body (111). There are multiple groups of the barrel sleeves (112). The disc clamping part (116), the rectangular frame clamping part (117), and the alloy plate clamping part (118) are fixedly connected to the barrel sleeve (112) in this order. An elastic clamping strip (1161) is fixedly connected to the disc clamping part (116), a bow-shaped clamping strip (1171) is fixedly connected to the rectangular frame clamping part (117), and a long clamping strip (1181) is fixedly connected inside the alloy plate clamping part (118).
2. The surface treatment equipment for superalloy according to claim 1, characterized in that: The processing and soaking table (2) includes a working box body (21) and a pickling tank body (22). The pickling tank body (22) is fixedly connected inside the working box body (21). A viewing mirror (211) is fixedly connected to the side wall of the working box body (21).
3. The surface treatment equipment for superalloy according to claim 2, characterized in that: The pickling tank body (22) includes an acid pool (221) and a waste water recovery tank (222). The acid pool (221) is fixedly connected to the inner surface of the working box body (21). The waste water recovery tank (222) is fixedly connected to one side of the acid pool (221).
4. A superalloy surface treatment device according to claim 3, characterized in that: The clamping and telescopic mechanism (1) further includes a telescopic cylinder connecting part (12). The telescopic cylinder connecting part (12) includes a slider (121), a telescopic cylinder (122), and a fixed bolt (123). The slider (121) is fixedly connected to the outer surface of the telescopic cylinder (122). The fixed bolt (123) is movably clamped on the power output shaft of the telescopic cylinder (122).
5. The surface treatment equipment for superalloy according to claim 4, characterized in that: The detachable multi-size clamping rod (11) further includes a fixed bolt (113), a connecting head (114), and a tail cylinder (115). The fixed bolt (113) is threadedly connected inside the long rod body (111). The connecting head (114) is fixedly connected to the top end of the long rod body (111). The tail cylinder (115) is threadedly connected to the bottom end of the long rod body (111).
6. The surface treatment equipment for superalloy according to claim 5, characterized in that: The power output shaft of the telescopic cylinder (122) is movably clamped inside the connecting head (114). The power output shaft of the telescopic cylinder (122) and the connecting head (114) are fixedly connected through the fixed bolt (123).
7. An apparatus for surface treatment of a superalloy according to claim 6, characterized in that: The slider (121) is slidably connected to the top of the working box body (21). The barrel sleeve (112) and the long rod body (111) are fixedly connected through the fixed bolt (113).