Environment-friendly shaping device for garment materials
Through the design of lifting buffer components and condensing components, the problem of steam diffusion in the shaping box is solved, efficient utilization of steam and efficient molding of fabrics are achieved, and water resources are avoided.
Patent Information
- Application Number
- CN202422170859.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-05
AI Technical Summary
In the existing clothing fabric setting device, the diffusion of steam in the setting box leads to insufficient steam utilization and waste of water resources.
The design of lifting buffer assembly and condensing assembly is adopted to allow the excess steam to flow directly to the condensing assembly when heating and humidifying fabrics to condense, avoid diffusion into the interior of the shaping box, and adjust the extrusion pressure through the hydraulic cylinder to improve the shaping effect.
It realizes efficient use of steam, avoids waste of water resources, and improves the fabric's shaping effect.
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Figure CN223061264U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of fabric production, and more specifically, it particularly relates to an environment-friendly shaping device for clothing fabrics. Background Art
[0002] The shaping of clothing fabrics is to eliminate the accumulated stress and strain in textiles through physical or chemical treatment, so that the fabric obtains the required form in terms of state, size or structure and reaches a certain stability. This process aims to improve the dimensional thermal stability of the fabric, reduce the shrinkage rate, eliminate wrinkles, improve the wrinkle resistance, and improve the wearing performance of the fabric, such as elasticity, hand feeling and pilling phenomenon. During the shaping process, the intermolecular forces between macromolecular chain segments are destroyed, and the macromolecules quickly reconstruct new intermolecular forces at new positions, so as to reach a stable form.
[0003] In the Chinese Patent Network CN219117771 U, a rapid shaping device for knitted fabrics is disclosed. The steam generated by the steam generator of this device can flow into the interior of the shaping box and heat and humidify the fabric. The excess steam in the interior of the shaping box can flow into the interior of the condensation box and be condensed into water droplets again, and then flow back to the steam generator through the return pipe for recycling.
[0004] When the steam generated by the steam generator flows into the interior of the shaping box, the steam will diffuse in the interior of the shaping box. Although a part of the steam can flow into the interior of the condenser, there is still a part of the steam that flows out of the interior of the shaping box when diffusing in the interior of the shaping box, so that the steam generated by the steam generator cannot be reasonably utilized, and to a certain extent, it also causes waste of water resources.
[0005] Regarding the problems in the related art, no effective solution has been proposed yet. Content of the Utility Model
[0006] Regarding the problems in the related art, the utility model proposes an environment-friendly shaping device for clothing fabrics to overcome the above-mentioned technical problems existing in the existing related art.
[0007] To solve the above-mentioned technical problems, the utility model is realized through the following technical solutions:
[0008] The utility model is an environment-friendly shaping device for clothing fabrics, including a shaping box. A lower cover support assembly is arranged at the bottom of the inner wall of the shaping box. An upper cover extrusion assembly is arranged on the top of the lower cover support assembly. A lifting buffer assembly is arranged on the top of the shaping box. The buffer end of the lifting buffer assembly is fixedly connected to the upper cover extrusion assembly. A steam assembly is arranged on the lower side of the lower cover support assembly. A condensation assembly is arranged on the upper side of the upper cover extrusion assembly.
[0009] Furthermore, the lower cover support assembly includes an L-shaped mounting plate fixedly installed at the bottom of the inner wall of the shaping box. A lower connecting plate is fixedly installed at the top of the L-shaped mounting plate. A lower shielding cover is fixedly installed on one side of the lower connecting plate. A support roller is rotatably connected to one side of the lower connecting plate, and the support roller is located at the rear of the lower shielding cover.
[0010] Furthermore, the upper cover extrusion assembly includes a mounting frame. A upper connecting plate is fixedly installed at the bottom of the mounting frame. A upper shielding cover is fixedly installed on one side of the upper connecting plate. An extrusion roller is rotatably connected to one side of the upper connecting plate.
[0011] Furthermore, the lifting and buffering assembly includes a hydraulic cylinder fixedly installed at the top of the shaping box. The output end of the hydraulic cylinder penetrates the shaping box and is fixedly connected to a lifting plate. A T-shaped rod is movably connected to the top of the lifting plate. The bottom end of the T-shaped rod penetrates the lifting plate and is fixedly connected to the mounting frame. A spring is fixedly connected between the lifting plate and the mounting frame.
[0012] Furthermore, the steam assembly includes a steam generator fixedly installed at the bottom of the shaping box. A transport pipe is fixedly connected to the top of the steam generator. One end of the transport pipe is fixedly connected to the bottom of the lower shielding cover. A water inlet pipe is fixedly connected to the outer surface of the steam generator.
[0013] Furthermore, the condensation assembly includes a condenser fixedly installed at the top of the shaping box. One end of the condenser is fixedly connected to a telescopic recovery pipe. One end of the telescopic recovery pipe is fixedly connected to the top of the upper shielding cover. One end of the condenser is fixedly connected to a return pipe. One end of the return pipe is fixedly connected to the steam generator.
[0014] Furthermore, material grooves are formed on both sides of the shaping box. Anti-wear rollers are provided at the bottom of the inner wall of the material groove, the top of the lower shielding cover, and the bottom of the upper shielding cover.
[0015] Furthermore, a box door is rotatably connected at the box opening of the shaping box. An observation groove is formed on the front surface of the box door.
[0016] The utility model has the following beneficial effects:
[0017] 1. The utility model enables the upper cover extrusion component and the lower cover support component to cover the fabric that needs to be heated and humidified through the lifting and buffering component. This setting ensures that when the steam heats and humidifies the fabric, the excess steam will not diffuse into the interior of the shaping box under the obstruction of the upper cover extrusion component and the lower cover support component, but directly flow into the interior of the condensation component for condensation. As a result, the steam generated by the steam component can be utilized to the greatest extent reasonably, and at the same time, the waste of water resources is avoided.
[0018] 2. The utility model enables the lifting plate to move downward through the hydraulic cylinder. At this time, the lifting plate drives the mounting frame to move downward through the T-shaped rod and the spring, so that the extrusion roller at the bottom of the mounting frame can extrude the fabric on the support roller. The setting of the spring during the above working process enables the pressure when the extrusion roller extrudes the fabric to be adjusted according to the actual situation, thereby improving the effect achieved when the extrusion roller and the support roller extrude and shape the heated and humidified fabric.
[0019] Of course, it is not necessary for any product implementing the utility model to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following will briefly introduce the drawings required for describing the embodiments. Obviously, the drawings in the following description are only some embodiments of the utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0021] Figure 1 It is a schematic diagram of the external contour structure of the utility model;
[0022] Figure 2 For the utility model Figure 1 It is a schematic rear view structure;
[0023] Figure 3 It is a schematic diagram of the internal structure of the shaping box of the utility model;
[0024] Figure 4 It is a schematic diagram of the structure of the upper cover extrusion component of the utility model;
[0025] Figure 5 For the utility model Figure 4 It is a schematic bottom view structure;
[0026] Figure 6 It is a schematic diagram of the structure of the lower cover support component of the utility model.
[0027] In the drawings, the list of components represented by each reference numeral is as follows:
[0028] 1. Shaping box; 2. Lower cover support assembly; 201. L-shaped mounting plate; 202. Lower connecting plate; 203. Lower shielding cover; 204. Support roller; 3. Upper cover extrusion assembly; 301. Mounting frame; 302. Upper connecting plate; 303. Upper shielding cover; 304. Extrusion roller; 4. Lifting buffer assembly; 401. Hydraulic cylinder; 402. Lifting plate; 403. T-shaped rod; 404. Spring; 5. Steam assembly; 501. Steam generator; 502. Transport pipe; 503. Water intake pipe; 6. Condensation assembly; 601. Condenser; 602. Telescopic recovery pipe; 603. Return pipe; 7. Feed trough; 8. Abrasion-resistant roller; 9. Box door; 10. Observation slot. Specific embodiments
[0029] Next, the technical solutions in the embodiments of the utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the utility model.
[0030] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner", etc. indicating the orientation or positional relationship are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the utility model.
[0031] Please refer to Figures 1-6 As shown, the present utility model is an environmentally friendly shaping device for clothing fabrics, including a shaping box 1. It is characterized in that a lower cover support assembly 2 is arranged at the bottom of the inner wall of the shaping box 1, an upper cover extrusion assembly 3 is arranged on the top of the lower cover support assembly 2, a lifting buffer assembly 4 is arranged on the top of the shaping box 1, the buffer end of the lifting buffer assembly 4 is fixedly connected to the upper cover extrusion assembly 3, a steam assembly 5 is arranged below the lower cover support assembly 2, and a condensation assembly 6 is arranged above the upper cover extrusion assembly 3.
[0032] Pass the clothing fabric through the inside of the shaping box 1, and then move the upper cover extrusion assembly 3 downward through the lifting buffer assembly 4, so that the upper cover extrusion assembly 3 and the lower cover support assembly 2 cooperate to cover and extrude a part of the fabric in the shaping box. Then, the steam assembly 5 transports steam to the covered fabric, and at the same time, the excess steam directly flows into the condensation assembly 6 for condensation.
[0033] The lifting and buffering component 4 enables the upper cover extrusion component 3 and the lower cover support component 2 to cover the fabric that needs to be heated and humidified. This setting ensures that when the steam heats and humidifies the fabric, the excess steam will not diffuse into the interior of the shaping box 1 under the obstruction of the upper cover extrusion component 3 and the lower cover support component 2, but will directly flow into the interior of the condensation component 6 for condensation. As a result, the steam generated by the steam component 5 can be utilized to the greatest extent, while also avoiding waste of water resources.
[0034] In one embodiment, for the above-mentioned lower cover support component 2, the lower cover support component 2 includes an L-shaped mounting plate 201, the L-shaped mounting plate 201 is fixedly installed at the bottom of the inner wall of the shaping box 1, the top of the L-shaped mounting plate 201 is fixedly installed with a lower connecting plate 202, one side of the lower connecting plate 202 is fixedly installed with a lower shielding cover 203, one side of the lower connecting plate 202 is rotatably connected with a support roller 204, the support roller 204 is located at the rear of the lower shielding cover 203, the upper cover extrusion component 3 includes a mounting frame 301, the bottom of the mounting frame 301 is fixedly installed with an upper connecting plate 302, one side of the upper connecting plate 302 is fixedly installed with an upper shielding cover 303, and one side of the upper connecting plate 302 is rotatably connected with an extrusion roller 304.
[0035] The mounting frame 301 and the upper connecting plate 302 are used to move the upper shielding cover 303 and the extrusion roller 304 downward, so that the upper shielding cover 303 can be closed with the lower shielding cover 203 to cover the fabric, and the extrusion roller 304 and the support roller 204 can extrude the fabric. After the fabric is heated and humidified inside the upper shielding cover 303 and the lower shielding cover 203, it can be pulled out from the inside of the two by the pulling of the winding device outside the shaping box 1, and then the extrusion roller 304 and the support roller 204 extrude the fabric. The cooperation of the above two working processes can perform ironing and shaping operations on the fabric, thereby improving the shaping effect of the fabric.
[0036] In one embodiment, for the above-mentioned lifting and buffering component 4, the lifting and buffering component 4 includes a hydraulic cylinder 401, the hydraulic cylinder 401 is fixedly installed at the top of the shaping box 1, the output end of the hydraulic cylinder 401 penetrates the shaping box 1 and is fixedly connected with a lifting plate 402, the top of the lifting plate 402 is movably connected with a T-shaped rod 403, the bottom end of the T-shaped rod 403 penetrates the lifting plate 402 and is fixedly connected with the mounting frame 301, and a spring 404 is fixedly connected between the lifting plate 402 and the mounting frame 301.
[0037] By driving the hydraulic cylinder 401, the hydraulic cylinder 401 drives the lifting plate 402 to move downward. The lifting plate 402 then drives the mounting bracket 301 to move downward through the T-shaped rod 403 and the spring 404, so that the pressing roller 304 at the bottom of the mounting bracket 301 can press the fabric on the supporting roller 204. The setting of the spring 404 enables the pressing force of the pressing roller 304 on the fabric on the supporting roller 204 to be adjusted according to the actual situation, thereby improving the effect achieved when the pressing roller 304 and the supporting roller 204 press and shape the heated and humidified fabric.
[0038] In one embodiment, for the above-mentioned steam assembly 5, the steam assembly 5 includes a steam generator 501. The steam generator 501 is fixedly installed at the bottom of the shaping box 1. A transport pipe 502 is fixedly connected to the top of the steam generator 501. One end of the transport pipe 502 is fixedly connected to the bottom of the lower shielding cover 203. A water inlet pipe 503 is fixedly connected to the outer surface of the steam generator 501.
[0039] Through the water inlet pipe 503, the external water source can be introduced into the steam generator 501, so that the steam generator 501 can heat the internal water source and generate steam. At this time, the steam can flow into the interior of the lower shielding cover 203 under the guidance of the transport pipe 502. The steam in the lower shielding cover 203 flows upward and passes through the fabric itself, thereby completing the heating and humidifying treatment of the fabric. The transport pipe 502 and the lower shielding cover 203 are connected together by a plurality of branch pipes, and this setting enables the steam transported by the transport pipe 502 to be more evenly distributed in the interior of the lower shielding cover 203.
[0040] In one embodiment, for the above-mentioned condensation assembly 6, the condensation assembly 6 includes a condenser 601. The condenser 601 is fixedly installed at the top of the shaping box 1. One end of the condenser 601 is fixedly connected to a telescopic recovery pipe 602. One end of the telescopic recovery pipe 602 is fixedly connected to the top of the upper shielding cover 303. One end of the condenser 601 is fixedly connected to a return pipe 603. One end of the return pipe 603 is fixedly connected to the steam generator 501.
[0041] After the steam passes over the fabric, the steam can directly flow into the condenser 601 under the guidance of the telescopic recovery pipe 602. At this time, the condenser 601 can condense the steam inside and turn it into water droplets again. Then, the water droplets flow back into the interior of the steam generator 501 through the return pipe 603. The connection situation of the telescopic recovery pipe 602 with the upper shielding cover 303 is the same as that of the transport pipe 502 with the lower shielding cover 203, so that the telescopic recovery pipe 602 can better recover the excess steam. When the upper shielding cover 303 moves downward, the telescopic recovery pipe 602 can be stretched under the pulling of the upper shielding cover 303, so that the upper shielding cover 303 can move up and down normally.
[0042] In one embodiment, for the above-mentioned shaping box 1, material grooves 7 are provided on both sides of the shaping box 1, and anti-wear rollers 8 are provided at the bottom of the inner wall of the material groove 7, the top of the lower shielding cover 203, and the bottom of the upper shielding cover 303.
[0043] The fabric can be passed through the shaping box 1 through the material groove 7, and the lower side of the fabric in the material groove 7 can be in contact with the anti-wear roller 8. This setting enables the fabric to move inside the shaping box 1 without rubbing against the inner wall of the material groove 7. When the lower shielding cover 203 and the upper shielding cover 303 are closed together and cover the fabric, the anti-wear rollers 8 on the two shielding covers can squeeze the fabric. This setting enables the fabric between the two shielding covers to move normally, and at the same time, the fabric inside the two shielding covers can be kept in a tight state, so that the effect of heating and humidifying the fabric with steam can be guaranteed.
[0044] In one embodiment, for the above-mentioned shaping box 1, a box door 9 is rotatably connected to the box opening of the shaping box 1, and an observation slot 10 is provided on the front surface of the box door 9.
[0045] By closing the box door 9, the fabric inside the shaping box 1 can be prevented from being affected by external factors during shaping. Glass is installed inside the observation slot 10, and the situation inside the shaping box 1 can be conveniently viewed through the glass on the observation slot 10.
[0046] Through the above technical solution: 1. The lifting and buffering component 4 enables the upper cover extrusion component 3 and the lower cover support component 2 to cover the fabric that needs to be heated and humidified. This setting ensures that when the steam heats and humidifies the fabric, the excess steam will not diffuse into the interior of the shaping box 1 under the shielding of the upper cover extrusion component 3 and the lower cover support component 2, but directly flow into the interior of the condensation component 6 for condensation. As a result, the steam generated by the steam component 5 can be reasonably utilized to the greatest extent, and at the same time, the waste of water resources is avoided. 2. The hydraulic cylinder 401 enables the lifting plate 402 to move downward. At this time, the lifting plate 402 drives the mounting bracket 301 to move downward through the T-shaped rod 403 and the spring 404, so that the extrusion roller 304 at the bottom of the mounting bracket 301 can extrude the fabric on the support roller 204. During the above working process, the setting of the spring 404 enables the pressure when the extrusion roller 304 extrudes the fabric to be adjusted according to the actual situation, thereby improving the effect achieved when the extrusion roller 304 and the support roller 204 extrude and shape the heated and humidified fabric.
[0047] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0048] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not elaborate on all details and do not limit the utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. This specification selects and specifically describes these embodiments to better explain the principle and practical application of the utility model, so that those skilled in the relevant technical field can understand and utilize the utility model well. The utility model is only limited by the claims and their full scope and equivalents.
Claims
1. Environmentally friendly clothing fabric sizing device, including a sizing box (1), characterized in that, At the bottom of the inner wall of the shaping box (1), a lower cover support assembly (2) is provided. At the top of the lower cover support assembly (2), an upper cover extrusion assembly (3) is provided. At the top of the shaping box (1), a lifting and buffering assembly (4) is provided. The buffering end of the lifting and buffering assembly (4) is fixedly connected to the upper cover extrusion assembly (3). Below the lower cover support assembly (2), a steam assembly (5) is provided. Above the upper cover extrusion assembly (3), a condensation assembly (6) is provided.
2. The environmentally friendly shaping device for clothing fabrics according to claim 1, characterized in that, The lower cover support assembly (2) includes an L-shaped mounting plate (201). The L-shaped mounting plate (201) is fixedly installed at the bottom of the inner wall of the shaping box (1). At the top of the L-shaped mounting plate (201), a lower connecting plate (202) is fixedly installed. On one side of the lower connecting plate (202), a lower shielding cover (203) is fixedly installed. On one side of the lower connecting plate (202), a support roller (204) is rotatably connected. The support roller (204) is located behind the lower shielding cover (203).
3. The environmentally friendly shaping device for clothing fabrics according to claim 2, characterized in that, The upper cover extrusion assembly (3) includes a mounting frame (301). At the bottom of the mounting frame (301), an upper connecting plate (302) is fixedly installed. On one side of the upper connecting plate (302), an upper shielding cover (303) is fixedly installed. On one side of the upper connecting plate (302), an extrusion roller (304) is rotatably connected.
4. The environmentally friendly shaping device for clothing fabrics according to claim 3, wherein The lifting and buffering assembly (4) includes a hydraulic cylinder (401). The hydraulic cylinder (401) is fixedly installed at the top of the shaping box (1). The output end of the hydraulic cylinder (401) penetrates through the shaping box (1) and is fixedly connected to a lifting plate (402). At the top of the lifting plate (402), a T-shaped rod (403) is movably connected. The bottom end of the T-shaped rod (403) penetrates through the lifting plate (402) and is fixedly connected to the mounting frame (301). A spring (404) is fixedly connected between the lifting plate (402) and the mounting frame (301).
5. The environmentally friendly shaping device for clothing fabrics according to claim 4, characterized in that, The steam assembly (5) includes a steam generator (501). The steam generator (501) is fixedly installed at the bottom of the shaping box (1). At the top of the steam generator (501), a transport pipe (502) is fixedly connected. One end of the transport pipe (502) is fixedly connected to the bottom of the lower shielding cover (203). On the outer surface of the steam generator (501), a water inlet pipe (503) is fixedly connected.
6. The environmentally friendly shaping device for clothing fabrics according to claim 5, characterized in that, The condensation assembly (6) includes a condenser (601). The condenser (601) is fixedly installed at the top of the shaping box (1). One end of the condenser (601) is fixedly connected to a telescopic recovery pipe (602). One end of the telescopic recovery pipe (602) is fixedly connected to the top of the upper shielding cover (303). One end of the condenser (601) is fixedly connected to a return pipe (603). One end of the return pipe (603) is fixedly connected to the steam generator (501).
7. The environmentally friendly shaping device for clothing fabrics according to claim 6, wherein On both sides of the shaping box (1), material grooves (7) are provided. At the bottom of the inner wall of the material groove (7), at the top of the lower shielding cover (203), and at the bottom of the upper shielding cover (303), anti-wear rollers (8) are provided.
8. The environmentally friendly shaping device for clothing fabrics according to claim 1, characterized in that, A box door (9) is rotatably connected to the opening of the shaping box (1), and an observation slot (10) is formed in the front surface of the box door (9).
Citation Information
Patent Citations
Knitted fabric rapid shaping device
CN219117771U