Intelligent temperature control device for decorative paper production

Through intelligent temperature control devices, the steam conveying pipe and atomizing nozzle system are used to achieve precise control of temperature and moisture content during the production process of decorative paper, solving the problem of inefficient traditional manual operation and improving the stability and safety of production.

CN223061359UActive Publication Date: 2025-07-04GUANGDONG CHENHUI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422338649.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-07-04
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

The temperature control method in the production of traditional decorative paper relies on manual operation, which leads to inefficiency and difficulty in achieving precise control of steam conveying and spraying, affecting product quality stability and increasing safety hazards.

Method used

The intelligent temperature control device is adopted to realize remote control and automated operation of steam through steam delivery pipe, atomization nozzle and transmission worm system. The servo motor and wireless receiver are used to control the opening and closing of the switch valve, and the steam is evenly sprayed onto the paper to increase the temperature and moisture content.

Benefits of technology

It realizes precise control of temperature and moisture content in the production process of decorative paper, improves work efficiency, reduces errors and safety hazards of manual operation, and realizes remote monitoring and automated operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intelligent temperature control device for decorative paper production, and belongs to the technical field of paper production equipment. The intelligent temperature control device for decorative paper production comprises a steam conveying pipe and a steam discharging pipe, a switch valve is fixedly installed between the steam conveying pipe and the steam discharging pipe, the outer surface of the steam discharging pipe is fixedly connected with a plurality of atomizing nozzles, and each atomizing nozzle is communicated with the interior of the steam discharging pipe; according to the intelligent temperature control device for decorative paper production, when the switch valve is controlled to be opened, steam is evenly sprayed to paper on a production line through the multiple atomization nozzles, so that the water content of raw paper is increased, meanwhile, the temperature of the raw paper is increased, remote control and automatic operation of the switch valve can be achieved, and the production efficiency is improved. An operator can monitor and control conveying and spraying of steam in a central control room or a remote position, so that the temperature of raw paper during production is controlled, the operator does not need to go to the site, and the operation is very intelligent.
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Description

Technical Field

[0001] The utility model relates to the technical field of paper production equipment, and more specifically, to an intelligent temperature control device for decorative paper production. Background Technique

[0002] Decorative paper is a highly specialized paper material. With its exquisite patterns, diverse textures, and excellent decorative effects, it plays an important role in multiple fields such as furniture manufacturing, interior decoration, packaging design, and handicrafts. It uses advanced printing and embossing techniques to precisely present the textures of natural wood, the textures of stone, or abstract artistic patterns on the paper surface, not only adding visual beauty to the product but also effectively preventing the exposure of unsightly parts of the underlying material and enhancing the overall quality. At the same time, decorative paper also has characteristics such as environmental protection, wear resistance, and easy cleaning, making it an ideal choice for modern home decoration and packaging design.

[0003] In the field of decorative paper production, traditional temperature control methods often rely on manual operation and on-site monitoring. This is not only inefficient but also difficult to achieve precise control of steam transportation and spraying, thereby affecting the control of the moisture content and temperature of the base paper of decorative paper and resulting in unstable product quality. Especially in large-scale and continuous production processes, manual operation is difficult to cope with complex and changeable working conditions, increasing the uncertainty and potential safety hazards of production. Content of the Utility Model

[0004] 1. Technical Problem to be Solved

[0005] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide an intelligent temperature control device for decorative paper production, which can monitor and control the transportation and spraying of steam in the central control room or at a remote location, thereby controlling the temperature of the base paper during production without the need to be on-site, which is very intelligent.

[0006] 2. Technical Solution

[0007] To solve the above problems, the utility model adopts the following technical solutions:

[0008] An intelligent temperature control device for decorative paper production, comprising:

[0009] A steam delivery pipe and a steam discharge pipe, a switching valve is fixedly installed between the steam delivery pipe and the steam discharge pipe, and a plurality of atomizing nozzles are fixedly connected to the outer surface of the steam discharge pipe, and each atomizing nozzle is communicated with the inside of the steam discharge pipe; and

[0010] Two fixed mounting plates, one of the fixed mounting plates is fixedly sleeved on the steam discharge pipe, and the other fixed mounting plate is fixedly sleeved on the steam delivery pipe. A control box is fixedly connected to the tops of the two fixed mounting plates. A driving worm is rotatably connected between the inner walls on both sides of the control box. A driving worm gear is rotatably connected between the upper and lower inner walls of the control box. A circular plate is rotatably connected to the bottom of the control box. The circular plate is fixedly connected to the driving worm gear through a rotating shaft. Four shifting rods are fixedly connected to the bottom of the circular plate.

[0011] As a preferred solution of the present invention, a servo motor is fixedly installed on an outer surface of one side of the control box, and the servo motor is fixedly connected to the driving worm.

[0012] As a preferred solution of the present invention, two stabilizing blocks are fixedly connected to the bottom inner wall of the control box, and both of the stabilizing blocks are slidably sleeved on the driving worm.

[0013] As a preferred solution of the present invention, the two stabilizing blocks are respectively located on both sides of the driving worm gear.

[0014] As a preferred solution of the present invention, the two fixed mounting plates are located on both sides of the on-off valve.

[0015] As a preferred solution of the present invention, a plurality of atomizing nozzles are uniformly distributed on the outer surface of the steam discharge pipe in a linear array.

[0016] 3. Beneficial effects

[0017] Compared with the prior art, the present invention provides an intelligent temperature control device for decorative paper production, which has the following beneficial effects:

[0018] For the intelligent temperature control device for decorative paper production, a signal from the controller is received through a wireless receiver and converted into an electrical signal, so as to control the start, stop, forward rotation and reverse rotation of the servo motor, and finally control the rotation of the driving worm, thereby driving the rotation of the driving worm gear. The driving worm gear drives the circular plate to rotate, so that the four shifting rods drive the handle of the on-off valve to rotate, thereby controlling the opening and closing of the on-off valve. When the on-off valve is controlled to open, the steam inside the steam delivery pipe is transported to the inside of the steam discharge pipe through the on-off valve, and the steam is evenly sprayed onto the paper on the production line through a plurality of atomizing nozzles, so as to increase the water content of the base paper and at the same time increase the temperature of the base paper. Remote control and automatic operation of the on-off valve can be realized. Operators can monitor and control the delivery and spraying of steam in the central control room or at a remote location, so as to control the temperature of the base paper during production without having to be on-site, which is very intelligent. Brief description of the drawings

[0019] Figure 1 is a three-dimensional view of the present invention;

[0020] Figure 2 It is the bottom view of a partial structure of the present utility model;

[0021] Figure 3 It is the cross-sectional view at the control box of the present utility model;

[0022] Figure 4 It is the schematic diagram of a partial structure of the present utility model;

[0023] Figure 5 It is the top view of the present utility model.

[0024] Explanation of the reference numerals in the figure:

[0025] 1. Steam delivery pipe; 2. Steam discharge pipe; 3. Atomizing nozzle; 4. Switch valve; 5. Fixed mounting plate; 6. Control box; 7. Servo motor; 8. Circular plate; 9. Lever; 10. Driving worm gear; 11. Driving worm; 12. Stabilizing block. Specific implementation manners

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0027] Embodiment:

[0028] Please refer to Figures 1-5 , an intelligent temperature control device for decorative paper production, including:

[0029] A steam delivery pipe 1 and a steam discharge pipe 2, a switch valve 4 is fixedly installed between the steam delivery pipe 1 and the steam discharge pipe 2, and a plurality of atomizing nozzles 3 are fixedly connected to the outer surface of the steam discharge pipe 2, and each atomizing nozzle 3 is communicated with the inside of the steam discharge pipe 2; and

[0030] Two fixed mounting plates 5, one of the fixed mounting plates 5 is fixedly sleeved on the steam discharge pipe 2, the other fixed mounting plate 5 is fixedly sleeved on the steam delivery pipe 1, the tops of the two fixed mounting plates 5 are fixedly connected with a control box 6, a driving worm 11 is rotatably connected between the inner walls on both sides of the control box 6, a driving worm gear 10 is rotatably connected between the upper and lower inner walls of the control box 6, a circular plate 8 is rotatably connected to the bottom of the control box 6, the circular plate 8 is fixedly connected with the driving worm gear 10 through a rotating shaft, and four levers 9 are fixedly connected to the bottom of the circular plate 8.

[0031] In a specific embodiment of the present utility model, by controlling the rotation of the driving worm 11, the driving worm gear 10 is driven to rotate, and the driving worm gear 10 drives the circular plate 8 to rotate. Four lever rods 9 are inserted into the handle of the switching valve 4, so that the four lever rods 9 drive the handle of the switching valve 4 to rotate, thereby controlling the opening and closing of the switching valve 4. When the switching valve 4 is controlled to open, the steam inside the steam delivery pipe 1 is transported through the switching valve 4 to the inside of the steam discharge pipe 2, and the steam is evenly sprayed onto the paper on the production line through a plurality of atomizing nozzles 3, so as to increase the water content of the base paper and at the same time increase the temperature of the base paper. The remote control and automatic operation of the switching valve 4 can be realized, and the operator can monitor and control the steam delivery and spraying in the central control room or at a remote location, so as to control the temperature of the base paper during production without having to be on-site, which is very intelligent.

[0032] This not only improves work efficiency, but also reduces errors and potential safety hazards that may be caused by manual operation.

[0033] Specifically, a servo motor 7 is fixedly installed on the outer surface of one side of the control box 6, and the servo motor 7 is fixedly connected to the driving worm 11.

[0034] In this embodiment, a signal from the controller is received through a wireless receiver and converted into an electrical signal, so as to control the start, stop, forward rotation and reverse rotation of the servo motor 7, and finally control the rotation of the driving worm 11.

[0035] Specifically, two stabilizing blocks 12 are fixedly connected to the bottom inner wall of the control box 6, and both of the two stabilizing blocks 12 are slidably sleeved on the driving worm 11.

[0036] In this embodiment, the two stabilizing blocks 12 ensure that the driving worm 11 remains stable during rotation.

[0037] Specifically, the two stabilizing blocks 12 are respectively located on both sides of the driving worm gear 10.

[0038] In this embodiment, the two stabilizing blocks 12 do not interfere with the rotation of the driving worm gear 10.

[0039] Specifically, the two fixed mounting plates 5 are located on both sides of the switching valve 4.

[0040] In this embodiment, the two fixed mounting plates 5 are distributed on both sides of the switching valve 4, and the installation is more stable.

[0041] Specifically, a plurality of atomizing nozzles 3 are evenly distributed in a linear array on the outer surface of the steam discharge pipe 2.

[0042] In this embodiment, the plurality of atomizing nozzles 3 are evenly distributed, and the sprayed steam is uniform, and the appearance looks reasonable and beautiful.

[0043] Working principle: The wireless receiver receives signals from the controller and converts them into electrical signals to control the start, stop, forward rotation, and reverse rotation of the servo motor 7. Ultimately, it controls the rotation of the driving worm 11, which drives the rotation of the driving worm gear 10. The driving worm gear 10 drives the rotation of the circular plate 8, causing the four lever rods 9 to drive the handle of the switching valve 4 to rotate, thereby controlling the opening and closing of the switching valve 4. When the switching valve 4 is controlled to open, the steam inside the steam delivery pipe 1 is transported through the switching valve 4 into the interior of the steam discharge pipe 2, and the steam is evenly sprayed onto the paper on the production line through multiple atomizing nozzles 3, thereby achieving an increase in the water content of the base paper and simultaneously raising the temperature of the base paper. Remote control and automated operation of the switching valve 4 can be realized. Operators can monitor and control the delivery and spraying of steam in the central control room or at a remote location, thereby controlling the temperature of the base paper during production without having to be on-site, which is very intelligent. The control method of the present utility model is to control by manually starting and closing the switch. The wiring diagram of the power element and the power supply provision belong to the common knowledge in the art, and the present utility model mainly aims to protect the mechanical device, so the control method and wiring layout are not explained in detail in the present utility model.

[0044] The above is only the preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its improved concept, makes equivalent substitutions or changes, and all should be covered by the protection scope of the present utility model.

Claims

1. An intelligent temperature control device for decorative paper production, characterized in that, Including: A steam delivery pipe (1) and a steam discharge pipe (2), a switching valve (4) is fixedly installed between the steam delivery pipe (1) and the steam discharge pipe (2), and a plurality of atomizing nozzles (3) are fixedly connected to the outer surface of the steam discharge pipe (2), and each of the atomizing nozzles (3) is communicated with the inside of the steam discharge pipe (2); and Two fixed mounting plates (5), one of the fixed mounting plates (5) is fixedly sleeved on the steam discharge pipe (2), the other fixed mounting plate (5) is fixedly sleeved on the steam delivery pipe (1), the tops of the two fixed mounting plates (5) are fixedly connected with a control box (6), a driving worm (11) is rotatably connected between the inner walls on both sides of the control box (6), a driving worm gear (10) is rotatably connected between the upper and lower inner walls of the control box (6), a circular plate (8) is rotatably connected to the bottom of the control box (6), the circular plate (8) is fixedly connected with the driving worm gear (10) through a rotating shaft, and four dial rods (9) are fixedly connected to the bottom of the circular plate (8).

2. The intelligent temperature control device for decorative paper production according to claim 1, wherein: A servo motor (7) is fixedly installed on the outer surface of one side of the control box (6), and the servo motor (7) is fixedly connected with the driving worm (11).

3. The intelligent temperature control device for decorative paper production according to claim 1, wherein: Two stabilizing blocks (12) are fixedly connected to the bottom inner wall of the control box (6), and both of the stabilizing blocks (12) are slidably sleeved on the driving worm (11).

4. The intelligent temperature control device for decorative paper production according to claim 3, wherein: The two stabilizing blocks (12) are respectively located on both sides of the driving worm gear (10).

5. The intelligent temperature control device for decorative paper production according to claim 1, characterized in that: The two fixed mounting plates (5) are located on both sides of the switching valve (4).

6. The intelligent temperature control device for decorative paper production according to claim 1, characterized in that: The plurality of atomizing nozzles (3) are uniformly distributed in a linear array on the outer surface of the steam discharge pipe (2).