Down filling room

Abstract

The utility model discloses a down filling room which comprises a foundation structure and a room body structure. The foundation structure comprises a foundation layer and a velvet / cotton recovery layer built above the foundation layer; the foundation layer and the velvet / cotton recovery layer are provided with cavities; wherein a plurality of rows of V-shaped plate grooves are built in the cavity of the velvet / cotton recovery layer, and the bottoms of the V-shaped plate grooves are communicated with the cavity of the foundation layer; a plurality of through holes are formed in a top plate of the velvet / cotton recovery layer to form a leakage grate type structure; the room body structure is built above the velvet / cotton recovery layer, and an internal space formed by the room body structure is communicated with the V-shaped plate groove through a through hole in a top plate of the velvet / cotton recovery layer; the system further comprises a down filling machine and down / cotton recovery equipment. The down filling machine is arranged in the internal space formed by the room body structure, and the down / cotton recycling equipment is communicated with the down filling machine and the cavity of the foundation layer. According to the down filling machine, suspended down in air can be conveniently recycled, the working environment of down filling workers can be improved, and the down filling machine is suitable for being used when down products are produced.

Description

Technical Field

[0001] The utility model belongs to the technical field of clothing processing, and relates to a down filling room used in the down filling process of clothing. Background Art

[0002] Down products have been widely used in people's daily lives, such as: down jackets, quilts, pillows, cushions, etc. In the processing and production process of down products, it usually involves a down filling process: using a down filling machine to fill down into clothing. At present, the down filling room is a workshop for the down filling process, and equipment such as down filling machines are installed in the workshop.

[0003] When filling down in the down filling room, a large amount of dust and flying flocs will be generated, which will affect the physical health of the down filling workers, causing diseases such as respiratory infections and skin allergies. Moreover, the generated dust and flying flocs are extremely difficult to clean, inconvenient for secondary recycling, resulting in waste of materials. In addition, there is a hidden danger of explosion or fire when the dust and flying flocs reach a certain level. Therefore, even in the hot and dry summer, electric cooling equipment such as air conditioners is not allowed to be used in the down filling room (to prevent electric leakage of open electricity from generating sparks or static electricity and causing explosion or fire hazards), resulting in a relatively poor working environment. Summary of the Utility Model

[0004] In order to solve the above deficiencies in the prior art, the utility model aims to provide a down filling room to achieve the purpose of facilitating the recovery of suspended down in the air and improving the working environment of down filling workers.

[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows: A down filling room includes a foundation structure and a room body structure;

[0006] The foundation structure includes a base layer and a down / cotton recovery layer built above the base layer; both the base layer and the down / cotton recovery layer have cavities; wherein, multiple rows of V-shaped plate grooves are built in the cavity of the down / cotton recovery layer, and the bottom of the V-shaped plate grooves is communicated with the cavity of the base layer; a plurality of through holes are opened on the top plate of the down / cotton recovery layer to form a sieve-like structure;

[0007] The room body structure is built above the down / cotton recovery layer, and the internal space formed by the room body structure is communicated with the V-shaped plate grooves through the through holes on the top plate of the down / cotton recovery layer;

[0008] It also includes a down filling machine and a down / cotton recovery device; the down filling machine is arranged in the internal space formed by the room body structure, and the down / cotton recovery device is communicated with the cavity of the base layer and the down filling machine.

[0009] As a limitation of the utility model, a water-cooled air conditioner is arranged in the internal space formed by the room body structure.

[0010] As another limitation of the present utility model, the housing structure is enclosed by acrylic plates, is a transparent structure, and an air duct is provided on the housing structure;

[0011] The air inlet of the air duct is opened on the top plate of the housing structure and communicates with the outside; the air outlet of the air duct is opened on the side plate on one side of the housing structure and communicates with the internal space formed by the housing structure.

[0012] As a further limitation of the present utility model, a light strip for lighting is fixedly provided on the outer side wall of the housing structure.

[0013] As the third limitation of the present utility model, the fluff / cotton recycling device includes a recycling box and a plurality of air blowers; wherein, the outlet of the recycling box is connected to the silo of the fluff filling machine through a discharge pipeline, and the inlet of the recycling box is connected to the cavity of the ground layer through a feeding pipeline;

[0014] The air blowers are distributed on the feeding pipeline to pump the fluff / cotton into the recycling box.

[0015] As a further limitation of the present utility model, a recycling channel is evenly arranged in the cavity of the ground layer corresponding to each V-shaped plate groove;

[0016] The feeding pipeline includes a feeding main pipe and a plurality of feeding branch pipes communicated with the feeding main pipe, wherein each feeding branch pipe is correspondingly connected to one of the recycling channels.

[0017] As a further further limitation of the present utility model, the fluff / cotton recycling device further includes a blower box for encapsulating a plurality of air blowers.

[0018] Due to the adoption of the above technical solution, compared with the prior art, the beneficial effects obtained by the present utility model are:

[0019] (1) In the present utility model, the top plate of the foundation structure is set as a grating structure, and the bottom pumping mode of the air blower is adopted to form a direct-hole downward-flowing air current in the internal space formed by the housing structure. The air current is used to make the suspended down naturally droop, and then the suspended down enters the fluff / cotton recycling layer → the ground layer → the recycling box through the top plate of the foundation structure, and finally the recycling is completed. The present utility model can effectively improve the situation that a large amount of dust and down are suspended in the air of the fluff filling room, thereby reducing potential safety hazards and reducing the impact on the physical health of the fluff filling workers. In addition, the effective recycling of the suspended down in the air can also reduce the loss of materials.

[0020] (2)The utility model builds multiple rows of V-shaped plate grooves in the cavity of the floss / cotton recovery layer, forming a funnel-shaped structure, which is more conducive to the collection of down. Specifically, due to the design of the V-shaped plate grooves, it is difficult for the down to adsorb on the side walls. The down will roll downward along the side walls. Moreover, the more the down accumulates, the greater the weight, and the easier it is to roll into the lower base layer and be sucked away by the fan. (In a common box-type structure, the down will form sedimentary accumulation and corner accumulation, and it is not easy to be sucked away by the exhaust fan.)

[0021] (3)The utility model uses a water-cooled air conditioner for cooling and humidifying, which can improve the working environment and will not generate sparks or static electricity.

[0022] (4)The housing structure of the utility model is a transparent structure enclosed by acrylic plates, which can observe the working conditions of the internal workers from the outside. It is suitable for use in prison factories. Moreover, the acrylic plates are electrically insulated and do not generate static electricity, which can reduce the risk of explosion or fire.

[0023] (5)In the utility model, the fan is arranged on one side of the foundation structure and is isolated from the housing structure, which can effectively prevent the risks brought by the sparks or static electricity generated by the operation of the motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The following further describes the present utility model in detail with reference to the drawings and specific embodiments.

[0025] Figure 1 is a schematic structural diagram of an embodiment of the present utility model;

[0026] Figure 2 is a schematic internal structural diagram of an embodiment of the present utility model;

[0027] Figure 3 is a schematic structural diagram of the foundation structure in an embodiment of the present utility model;

[0028] Figure 4 is a schematic longitudinal sectional structural diagram of the foundation structure in an embodiment of the present utility model;

[0029] In the figure: 1, foundation structure; 2, housing structure; 3, down filling machine; 4, floss / cotton recovery equipment; 5, water-cooled air conditioner;

[0030] 101, base layer; 102, floss / cotton recovery layer; 103, recovery channel; 104, V-shaped plate groove; 105, through hole;

[0031] 201, door; 202, air duct; 203, air outlet; 204, air inlet;

[0032] 301, recovery box; 302, discharge pipeline; 303, main feed pipeline; 304, feed branch pipeline; 305, fan; 306, fan box. Detailed implementation mode

[0033] The preferred embodiments of the present utility model will be described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only for the purpose of illustrating and understanding the present utility model, and are not used to limit the present utility model.

[0034] As Figure 1 shown, this embodiment includes a foundation structure 1, a housing structure 2, and a supporting down filling machine 3 and fluff / cotton recycling equipment 4, etc.

[0035] The foundation structure 1 is divided into upper and lower layers. The lower layer is the ground base layer 101, and the upper layer is the fluff / cotton recycling layer 102. Both the ground base layer 101 and the fluff / cotton recycling layer 102 have cavities. As Figure 3 and Figure 4 shown, the ground base layer 101 is a box structure. It uses I-beams and square steel as the framework and stainless steel plates or acrylic plates as the panels. A plurality of U-shaped plates are arranged along the length direction in the formed cavity. Each U-shaped plate constitutes an independent recycling channel 103 in the cavity of the ground base layer 101. The fluff / cotton recycling layer 102 is built above the ground base layer 101. It has basically the same structure as the ground base layer 101 and is also a box structure, using I-beams and square steel as the framework and stainless steel plates or acrylic plates as the panels. The difference between the fluff / cotton recycling layer 102 and the ground base layer 101 is as follows: First, multiple rows of V-shaped plate grooves 104 are built in the cavity of the fluff / cotton recycling layer 102. The V-shaped plate grooves 104 correspond to the U-shaped plates one by one, and the bottom of the V-shaped plate grooves 104 is communicated with the top of the U-shaped plates. Second, the top plate of the fluff / cotton recycling layer 102 is a grating structure and is provided with a plurality of through holes 105.

[0036] It should be noted that the top plate of the fluff / cotton recycling layer 102 can be uniformly provided with through holes 105 in the whole area, or only partially provided with through holes 105. In this embodiment, only a plurality of through holes 105 are partially provided on the top plate of the fluff / cotton recycling layer 102, as Figure 2 , Figure 3 shown.

[0037] During actual production, the height of the foundation structure 1 can be adjusted according to requirements. In addition, for the foundation structure 1, this embodiment provides two setting forms: one is the buried type by digging the ground, and the other is the ground-mounted type.

[0038] The housing structure 2 is a cuboid built above the top plate of the fluff / cotton recycling layer 102 and is enclosed by acrylic plates and is a transparent structure. The internal space formed by the housing structure 2 is communicated with the V-shaped plate grooves 104 below through the through holes 105 on the top plate of the fluff / cotton recycling layer 102. Further, as Figure 1 shown, a door 201 for workers to enter and exit is assembled on one side surface of the housing structure 2. As Figure 2As shown, an L-shaped air duct 202 is provided on the housing structure 2. The air inlet 204 of the air duct 202 is opened on the top plate of the housing structure 2 and communicates with the outside; the air outlet 203 of the air duct 202 is opened on the side plate on one side of the housing structure 2 and communicates with the internal space formed by the housing structure 2. The flow direction of the air in the air duct 202 is as Figure 2 indicated by the arrow in

[0039] To ensure the brightness of the internal space formed by the housing structure 2, a plurality of light belts are fixedly provided on the outer side wall of the housing structure 2 in this embodiment.

[0040] As Figure 2 shown, a water-cooled air conditioner 5 is also provided in the housing structure 2 in this embodiment to improve the working environment and make the down-filling workers work more comfortably.

[0041] The down-filling machine 3 is arranged in the internal space formed by the housing structure 2. It is a conventional structure and will not be elaborated here.

[0042] The fluff / cotton recycling device 4 is connected to the cavity of the down-filling machine 3 and the ground layer 101 to realize the recycling of down. As Figure 2 shown, the fluff / cotton recycling device 4 includes a recycling box 301 and a plurality of fans 305. Among them, the outlet of the recycling box 301 is connected to the bin of the down-filling machine 3 through a discharge pipeline 302, and the inlet of the recycling box 301 is connected to the cavity of the ground layer 101 through a feed pipeline. Further, the feed pipeline includes a feed main pipe 303 and a plurality of feed branch pipes 304 connected to the feed main pipe 303, and each feed branch pipe 304 is correspondingly connected to a recycling channel 103 of the ground layer 101.

[0043] The number of fans 305 is the same as the number of feed branch pipes 304. The fans 305 are distributed one by one on the feed branch pipes 304 to pump the fluff / cotton into the recycling box 301. Considering aesthetics and safety, a fan box 306 for encapsulating the fans 305 is also provided in this embodiment.

[0044] When using this embodiment, the internal space formed by the housing structure 2 is a workshop. When the down-filling workers perform down-filling work in this workshop, the fans 305 will be started regularly to exhaust air from the workshop, so as to pump the down suspended in the workshop into the recycling box 301 for recycling by means of the air flow. The path of down recycling is: the through hole 105 on the top plate of the fluff / cotton recycling layer 102 → the V-shaped plate groove 104 → the recycling channel 103 of the ground layer 101 → the feed branch pipe 304 → the feed main pipe 303 → the recycling box 301. The down recycled in the recycling box 301 will be sent into the bin of the down-filling machine 3 through the discharge pipeline 302 for utilization.

[0045] When the temperature in the workshop is too high, it can be cooled by the water-cooled air conditioner 5.

[0046] It should be noted that the above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A down filling room, characterized in that: It includes a foundation structure and a building body structure; The foundation structure includes a ground base layer and a floss / cotton recycling layer built above the ground base layer; both the ground base layer and the floss / cotton recycling layer have cavities; among them, multiple rows of V-shaped plate grooves are built in the cavity of the floss / cotton recycling layer, and the bottom of the V-shaped plate grooves is communicated with the cavity of the ground base layer; a plurality of through holes are opened on the top plate of the floss / cotton recycling layer to form a sieve-like structure; The building body structure is built above the floss / cotton recycling layer, and the internal space formed by the building body structure is communicated with the V-shaped plate grooves through the through holes on the top plate of the floss / cotton recycling layer; It also includes a fluff filling machine and a floss / cotton recycling device; the fluff filling machine is arranged in the internal space formed by the building body structure, and the floss / cotton recycling device is communicated with the fluff filling machine and the cavity of the ground base layer.

2. The down filling room according to claim 1, characterized in that: A water-cooled air conditioner is provided in the internal space formed by the building body structure.

3. A down filling room according to claim 1 or 2, characterized in that: The building body structure is enclosed by acrylic plates, is a transparent structure, and an air duct is provided on the building body structure; The air inlet of the air duct is opened on the top plate of the building body structure and is communicated with the outside; the air outlet of the air duct is opened on the side plate on one side of the building body structure and is communicated with the internal space formed by the building body structure.

4. A down filling room according to claim 3, characterized in that: A light strip for lighting is fixedly installed on the outer side wall of the building body structure.

5. A down filling room according to any one of claims 1-2 and 4, characterized in that: The floss / cotton recycling device includes a recycling box and a plurality of fans; among them, the outlet of the recycling box is communicated with the material bin of the fluff filling machine through a discharge pipeline, and the inlet of the recycling box is communicated with the cavity of the ground base layer through a feed pipeline; The fans are distributed on the feed pipeline to pump the floss / cotton into the recycling box.

6. The down filling room according to claim 5, characterized in that: A recycling channel is evenly arranged in the cavity of the ground base layer corresponding to each V-shaped plate groove; The feed pipeline includes a feed main pipe and a plurality of feed branch pipes communicated with the feed main pipe, and each feed branch pipe is correspondingly communicated with one of the recycling channels.

7. A down filling room according to claim 6, characterized in that: The floss / cotton recycling device also includes a fan box for encapsulating a plurality of fans.

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