Sensing and monitoring device for grouting pump station management

Abstract

The utility model provides a sensing monitoring device for grouting pump station management, which comprises a bottom plate, a supporting plate is fixedly mounted at the top of the bottom plate, a power box is fixedly mounted at the middle end of the top of the supporting plate, a power motor is fixedly mounted on the rear side of the power box, a pump body is fixedly mounted on the front side of the top of the supporting plate, and the pump body is fixedly mounted on the front side of the top of the supporting plate. The pump body and the inner side of the power box are movably connected with a piston rod, the temperature of the power motor is monitored through a first temperature sensor, the temperature of parts in the power box is monitored through a second temperature sensor, the temperature of the joint of the piston rod and the power box is monitored through a third temperature sensor, and a high-temperature signal is transmitted to a controller; the servo motor is matched with the threaded rod and the threaded sleeve to drive the air box to move front and back, the heat dissipation area is enlarged, airflow is blown to the surfaces of the power motor, the power box and the piston rod through the ventilation net by the fan, and therefore heat generated during working is taken away for cooling, and the overall service life is prolonged.

Description

Technical Field

[0001] The utility model relates to a sensing and monitoring device for the management of a grouting pump station, belonging to the technical field of grouting pump sensing detection. Background Art

[0002] The sensing detection of a grouting pump is a crucial link in the grouting project. It involves the monitoring and management of the grouting pump and its auxiliary equipment. The data collected by sensors can reflect the working conditions of the grouting pump in real time, such as parameters like pressure, flow rate, and temperature, which helps to ensure the safety and efficiency of the grouting work.

[0003] During the working process of the grouting pump, due to the influence of factors such as friction and pressure, heat is generated, resulting in an increase in the equipment temperature. If the temperature is too high, it will not only affect the normal operation of the grouting pump but also affect the performance of the grout, which may cause the grout to solidify prematurely or the strength to decrease, thereby affecting the grouting effect and reducing the service life of the equipment. Therefore, it is necessary to conduct temperature sensing monitoring on the grouting pump. The existing monitoring usually requires operators to use an infrared thermometer to regularly monitor the key parts of the grouting pump, which is not only time-consuming and laborious but also increases the work intensity of the staff and reduces the practicality of the equipment.

[0004] Therefore, a sensing and monitoring device for the management of a grouting pump station is proposed. Content of the Utility Model

[0005] In view of this, the utility model provides a sensing and monitoring device for the management of a grouting pump station to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.

[0006] The technical solution of the utility model is realized as follows: A sensing and monitoring device for the management of a grouting pump station, including a bottom plate, a support plate is fixedly installed on the top of the bottom plate, a power box is fixedly installed in the middle of the top of the support plate, a power motor is fixedly installed at the rear of the power box, a pump body is fixedly installed at the front side of the top of the support plate, a piston rod is movably connected between the pump body and the inner side of the power box, a monitoring mechanism is arranged outside the power motor, the power box, the pump body and the piston rod, the monitoring mechanism includes a first temperature sensor, a servo motor, a sliding rod and a connecting rod, the first temperature sensor is fixedly installed on the top of the power motor, a second temperature sensor is fixedly installed on the top of the power box, third temperature sensors are fixedly installed on the left and right sides of the rear side of the top of the support plate, and the third temperature sensors are respectively located on the left and right sides of the connection between the piston rod and the power box, a controller is fixedly installed at the front side of the top of the bottom plate, the output end of the servo motor is fixedly connected with a threaded rod, a threaded sleeve is threadedly connected to the outer surface of the threaded rod, a sliding sleeve is movably connected to the outer surface of the sliding rod, support rods are fixedly installed on the tops of the threaded sleeve and the sliding sleeve, wind boxes are fixedly installed on the tops of the two support rods, ventilation nets are fixedly installed on the inner sides of the two wind boxes, and fans are fixedly installed on the outer sides of the inner cavities of the two wind boxes. The output ends of the first temperature sensor, the second temperature sensor and the third temperature sensor are electrically connected to the input end of the controller, and the output end of the controller is electrically connected to the input ends of the servo motor and the fan.

[0007] Further preferably, the left side of the connecting rod is fixedly connected to the right side of the sliding sleeve, and the right side of the connecting rod is fixedly connected to the left side of the threaded sleeve.

[0008] Further preferably, a support seat is fixedly installed at the front end of the right side of the top of the bottom plate, and the servo motor is fixedly installed on the front side of the support seat.

[0009] Further preferably, a bracket is fixedly installed on the front side of the support seat, and the top of the bracket is in contact with the bottom of the servo motor.

[0010] Further preferably, a mounting seat is fixedly installed at the front end of the left side of the top of the bottom plate, and the sliding rod is fixedly installed on the rear side of the mounting seat.

[0011] Further preferably, sliders are fixedly connected to the bottoms of the threaded sleeve and the sliding sleeve, and chutes are opened on the left and right sides of the top of the bottom plate, and the bottoms of the two sliders are slidably connected to the inner cavities of the two chutes.

[0012] Further preferably, support legs are fixedly installed around the bottom of the bottom plate, and moving wheels are movably connected to the inner sides of the four support legs through bearings.

[0013] Further preferably, limiting grooves are provided on both the left and right sides of the top of the support plate, and the outer sides of the two support rods penetrate through the inner cavities of the two limiting grooves and extend to the top of the support plate.

[0014] Since the embodiment of the present utility model adopts the above technical solutions, it has the following advantages:

[0015] 1. The present utility model monitors the temperature of the power motor through the first temperature sensor, monitors the temperature of the internal parts of the power box through the second temperature sensor, and monitors the temperature at the connection between the piston rod and the power box through the third temperature sensor, and transmits the high-temperature signal to the controller. The servo motor drives the air box to move back and forth through the cooperation with the threaded rod and the threaded sleeve, expanding the heat dissipation area. The air flow is blown by the fan through the ventilation net to the surfaces of the power motor, the power box and the piston rod, thereby taking away the heat generated during operation for cooling and improving the overall service life.

[0016] 2. The present utility model is provided with a support seat to facilitate the installation of the servo motor and play a role in installation and fixation. By providing a bracket, it can prevent the servo motor from falling off during operation. By providing a mounting seat, it can facilitate the installation of the sliding rod and play a role in installation and fixation. By providing a slider and a sliding groove, when the threaded sleeve and the sliding sleeve move, the slider can be driven to slide in the inner cavity of the sliding groove, improving the stability during the movement of the threaded sleeve and the sliding sleeve. By providing moving wheels, it can facilitate the transfer of the whole. By providing limiting grooves, the movement of the support rod can be limited to prevent the support rod from shifting during movement.

[0017] The above summary is only for the purpose of the specification and is not intended to be limiting in any way. In addition to the above-described illustrative aspects, embodiments and features, further aspects, embodiments and features of the present utility model will be readily apparent by reference to the drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0019] Figure 1 It is a front three-dimensional structural schematic diagram of the present utility model;

[0020] Figure 2 It is a top structural schematic diagram of the present utility model;

[0021] Figure 3Schematic diagram of the bottom structure of the present utility model;

[0022] Figure 4 Schematic diagram of the top structure of the bottom plate of the present utility model;

[0023] Figure 5 Schematic cross-sectional view of the air box of the present utility model.

[0024] Reference numerals: 1, bottom plate; 2, monitoring mechanism; 201, first temperature sensor; 202, second temperature sensor; 203, third temperature sensor; 204, controller; 205, servo motor; 206, threaded rod; 207, threaded sleeve; 208, sliding sleeve; 209, support rod; 210, air box; 211, ventilation net; 212, fan; 213, connecting rod; 214, sliding rod; 3, support plate; 4, power motor; 5, power box; 6, pump body; 7, piston rod; 8, support seat; 9, bracket; 10, mounting seat; 11, slider; 12, chute; 13, support leg; 14, moving wheel; 15, limiting groove. Detailed description of the specific implementation

[0025] In the following text, only some exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present utility model. Therefore, the drawings and descriptions are considered to be exemplary in nature rather than restrictive.

[0026] The embodiments of the present utility model will be described in detail below with reference to the drawings.

[0027] Embodiment 1

[0028] As Figures 1-5As shown in the figure, an embodiment of the utility model provides a sensing and monitoring device for grouting pump station management, which includes a bottom plate 1. A support plate 3 is fixedly installed on the top of the bottom plate 1. A power box 5 is fixedly installed in the middle of the top of the support plate 3. A power motor 4 is fixedly installed at the rear of the power box 5. A pump body 6 is fixedly installed at the front of the top of the support plate 3. A piston rod 7 is movably connected between the pump body 6 and the inside of the power box 5. A monitoring mechanism 2 is arranged outside the power motor 4, the power box 5, the pump body 6, and the piston rod 7. The monitoring mechanism 2 includes a first temperature sensor 201, a servo motor 205, a sliding rod 214, and a connecting rod 213. The first temperature sensor 201 is fixedly installed on the top of the power motor 4. A second temperature sensor 202 is fixedly installed on the top of the power box 5. Third temperature sensors 203 are fixedly installed on the left and right sides of the rear of the top of the support plate 3. The third temperature sensors 203 are respectively located on the left and right sides of the connection between the piston rod 7 and the power box 5. A controller 204 is fixedly installed at the front of the top of the bottom plate 1. The output end of the servo motor 205 is fixedly connected to a threaded rod 206. A threaded sleeve 207 is threadedly connected to the outer surface of the threaded rod 206. A sliding sleeve 208 is movably connected to the outer surface of the sliding rod 214. Support rods 209 are fixedly installed on the tops of the threaded sleeve 207 and the sliding sleeve 208. A wind box 210 is fixedly installed on the tops of the two support rods 209. Ventilation nets 211 are fixedly installed inside the two wind boxes 210. Air blowers 212 are fixedly installed on the outer sides of the inner cavities of the two wind boxes 210. The output ends of the first temperature sensor 201, the second temperature sensor 202, and the third temperature sensors 203 are electrically connected to the input end of the controller 204. The output end of the controller 204 is electrically connected to the input ends of the servo motor 205 and the air blowers 212. The left side of the connecting rod 213 is fixedly connected to the right side of the sliding sleeve 208. The right side of the connecting rod 213 is fixedly connected to the left side of the threaded sleeve 207.

[0029] The temperature of the power motor 4 is monitored by the first temperature sensor 201, the temperature of the internal parts of the power box 5 is monitored by the second temperature sensor 202, the temperature of the connection between the piston rod 7 and the power box 5 is monitored by the third temperature sensors 203, and the high-temperature signals are transmitted to the controller 204. The servo motor 205, in cooperation with the threaded rod 206 and the threaded sleeve 207, drives the wind box 210 to move back and forth to expand the heat dissipation area. The air blowers 212 blow the air flow through the ventilation nets 211 onto the surfaces of the power motor 4, the power box 5, and the piston rod 7, thereby taking away the heat generated during operation for cooling and improving the overall service life.

[0030] Embodiment 2

[0031] In one embodiment, a support seat 8 is fixedly installed at the front end on the right side of the top of the bottom plate 1. A servo motor 205 is fixedly installed on the front side of the support seat 8. A bracket 9 is fixedly installed on the front side of the support seat 8. The top of the bracket 9 is in contact with the bottom of the servo motor 205. An installation seat 10 is fixedly installed at the front end on the left side of the top of the bottom plate 1. A slide bar 214 is fixedly installed on the rear side of the installation seat 10. Sliders 11 are fixedly connected to the bottoms of both the threaded sleeve 207 and the sliding sleeve 208. Chute grooves 12 are formed on both the left and right sides of the top of the bottom plate 1. The bottoms of the two sliders 11 are both slidably connected to the inner cavities of the two chute grooves 12. Support legs 13 are fixedly installed around the bottom of the bottom plate 1. Movable wheels 14 are movably connected to the inner sides of the four support legs 13 through bearings. Limit grooves 15 are formed on both the left and right sides of the top of the support plate 3. The outer sides of the two support rods 209 penetrate through the inner cavities of the two limit grooves 15 and extend to the top of the support plate 3.

[0032] By providing the support seat 8, it is convenient to install the servo motor 205 and plays a role in installation and fixation. By providing the bracket 9, it can prevent the servo motor 205 from falling off during operation. By providing the installation seat 10, it is convenient to install the slide bar 214 and plays a role in installation and fixation. By providing the sliders 11 and the chute grooves 12, when the threaded sleeve 207 and the sliding sleeve 208 move, the sliders 11 can be driven to slide in the inner cavities of the chute grooves 12, improving the stability during the movement of the threaded sleeve 207 and the sliding sleeve 208. By providing the movable wheels 14, it is convenient to transfer the whole. By providing the limit grooves 15, the movement of the support rods 209 can be limited to prevent the support rods 209 from shifting during movement.

[0033] When the utility model works: The temperature of the power motor 4 is monitored by the first temperature sensor 201, the temperature of the internal parts of the power box 5 is monitored by the second temperature sensor 202, and the temperature at the connection between the piston rod 7 and the power box 5 is monitored by the third temperature sensor 203, and the high-temperature signal is transmitted to the controller 204. The controller 204 controls the servo motor 205 and the blower 212 to start working. The airflow generated by the rotation of the blower 212 blows towards the surfaces of the power motor 4, the power box 5 and the piston rod 7 through the ventilation net 211. The output end of the servo motor 205 drives the threaded rod 206 to rotate. The threaded rod 206 drives the threaded sleeve 207 to move back and forth through the threaded connection, and drives the connecting rod 213 to move back and forth. The connecting rod 213 drives the sliding sleeve 208 to slide back and forth on the surface of the slide bar 214, thereby driving the support rods 209 and the air box 210 to move back and forth, expanding the heat dissipation area of the blower 212, enabling the blower 212 to evenly blow the airflow towards the surfaces of the power motor 4, the power box 5 and the piston rod 7, so as to take away the heat generated during operation for cooling and improve the overall service life.

[0034] As described above, it is only the specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model can easily think of various changes or substitutions thereof, and these should all be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claimed rights.

Claims

1. A sensing and monitoring device for grouting pump station management, comprising a bottom plate (1), characterized in that: A support plate (3) is fixedly installed at the top of the bottom plate (1). A power box (5) is fixedly installed at the middle end of the top of the support plate (3). A power motor (4) is fixedly installed at the rear side of the power box (5). A pump body (6) is fixedly installed at the front side of the top of the support plate (3). A piston rod (7) is movably connected between the pump body (6) and the inside of the power box (5). A monitoring mechanism (2) is arranged outside the power motor (4), the power box (5), the pump body (6), and the piston rod (7). The monitoring mechanism (2) includes a first temperature sensor (201), a servo motor (205), a sliding rod (214), and a connecting rod (213). The first temperature sensor (201) is fixedly installed at the top of the power motor (4). A second temperature sensor (202) is fixedly installed at the top of the power box (5). Third temperature sensors (203) are fixedly installed on both the left and right sides at the rear side of the top of the support plate (3). The third temperature sensors (203) are respectively located on both the left and right sides of the connection between the piston rod (7) and the power box (5). A controller (204) is fixedly installed at the front side of the top of the bottom plate (1). The output end of the servo motor (205) is fixedly connected to a threaded rod (206). A threaded sleeve (207) is threadedly connected to the outer surface of the threaded rod (206). A sliding sleeve (208) is movably connected to the outer surface of the sliding rod (214). Support rods (209) are fixedly installed at the tops of both the threaded sleeve (207) and the sliding sleeve (208). A wind box (210) is fixedly installed at the tops of the two support rods (209). Ventilation nets (211) are fixedly installed inside both the two wind boxes (210). Air blowers (212) are fixedly installed on the outer sides of the inner cavities of the two wind boxes (210). The output ends of the first temperature sensor (201), the second temperature sensor (202), and the third temperature sensors (203) are electrically connected to the input end of the controller (204). The output end of the controller (204) is electrically connected to the input ends of the servo motor (205) and the air blowers (212).

2. The sensing and monitoring device for grouting pump station management according to claim 1, characterized in that: The left side of the connecting rod (213) is fixedly connected to the right side of the sliding sleeve (208), and the right side of the connecting rod (213) is fixedly connected to the left side of the threaded sleeve (207).

3. The sensing and monitoring device for grouting pump station management according to claim 1, characterized in that: A support seat (8) is fixedly installed at the front end of the right side of the top of the bottom plate (1), and the servo motor (205) is fixedly installed at the front side of the support seat (8).

4. The sensing and monitoring device for grouting pump station management according to claim 3, characterized in that: A bracket (9) is fixedly installed at the front side of the support seat (8), and the top of the bracket (9) is in contact with the bottom of the servo motor (205).

5. The sensing and monitoring device for grouting pump station management according to claim 1, characterized in that: A mounting seat (10) is fixedly installed at the front end of the left side of the top of the bottom plate (1), and the sliding rod (214) is fixedly installed at the rear side of the mounting seat (10).

6. The sensing and monitoring device for grouting pump station management according to claim 1, characterized in that: Sliders (11) are fixedly connected to the bottoms of both the threaded sleeve (207) and the sliding sleeve (208). Chute grooves (12) are opened on both the left and right sides of the top of the bottom plate (1). The bottoms of the two sliders (11) are slidably connected to the inner cavities of the two chute grooves (12).

7. The sensing and monitoring device for grouting pump station management according to claim 1, characterized in that: Support legs (13) are fixedly installed around the bottom of the bottom plate (1), and moving wheels (14) are movably connected to the inner sides of the four support legs (13) through bearings.

8. A sensing and monitoring device for grouting pump station management according to claim 1, characterized in that: Limiting grooves (15) are formed in the left and right sides of the top of the support plate (3), and the outer sides of the two support rods (209) penetrate through the inner cavities of the two limiting grooves (15) and extend to the top of the support plate (3).

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